John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

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John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT182027_NN
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 724J
Series: J SERIES
Serial: -590067

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 724J Loader Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding For Special Uses 12
Inspect Machine 12
Stay Clear of Moving Parts 12
Avoid High-Pressure Oils 13
Beware of Exhaust Fumes 13
Prevent Fires 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Dispose of Waste Properly 15
Prepare for Emergencies 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Avoid Work Site Hazards 17
Use Special Care When Operating Loader 18
Keep Riders Off Machine 18
Avoid Backover Accidents 19
Avoid Machine Tip Over 19
Operating on Slopes 20
Operating or Traveling On Public Roads 20
Inspect and Maintain ROPS 21
Add and Operate Attachments Safely 21
Safety—Maintenance Precautions 22
Park And Prepare For Service Safely 22
Service Cooling System Safely 22
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 25
Safety Signs 25
Operation—Operator’s Station 27
Levers 27
Pedals 28
Deluxe Monitor Panel 29
Deluxe Monitor Panel Functions 30
Console Switches and Accessories (Single Lever Design) 33
Console Switch and Accessory Functions (Single Lever Design) 34
Console Switches and Accessories (Two Lever Design) 36
Console Switch and Accessory Functions (Two Lever Design) 37
Monitor Display Unit 39
Monitor Display Unit—Accessory Menu 40
Normal Display 40
Clutch Cut-Off (A 01) 42
Quick Shift Mode (A 02) 45
Auto Mode to First (A 03) 47
Job Timer Mode (A 04) 48
Stop Watch Mode (A 05) 48
0 1 Hour Meter Mode (A 06) 49
Metric Units Mode (A 07) 49
Monitor Display Unit—User Diagnostics Menu 50
Service Codes (d 01) 50
Continuity Check (d 02) 52
Battery Monitor (d 03) 54
Engine Sensors (d 04) 55
Transmission Sensors (d 05) 59
Hydraulic Sensors (d 06) 61
Fuel Sensor (d 07) 65
(d08)-Not Used 65
Spin Control Mode (d 09) 66
Machine I D Mode (d 10) 66
Horn Button 71
Turn Signals 71
Heating and Air Conditioning Controls 72
Heater Operation 73
Air Flow Knob 73
Adjusting Steering Wheel Tilt 74
Opening and Securing Side Door 74
Opening Side Window/Secondary Exit 76
Opening Rear Side Window 76
Adjusting Seat 77
Seat Belt 78
Operation—Operating the Machine 79
Inspect Machine Daily Before Starting 79
Check Instruments Before Starting 80
Starting the Engine 80
Starting Fluid—If Equipped (Cold Weather Starting Aid) 82
Battery 84
Using Booster Batteries—24 Volt System 84
Engine Air Heater—If Equipped 85
Using Coolant Heater—If Equipped 85
Warm-Up 86
Cold Weather Warm-Up 86
Spin Control—If Equipped 87
Neutral Lock 88
Shifting the Transmission 89
Park Brake Switch 90
Boom and Bucket Control Lever 91
One Lever Design 91
Two Lever Design 92
Quick Shift Switch 93
Ride Control—If Equipped 94
Secondary Steering—If Equipped 95
Differential Lock Switch 96
Boom Height Kickout Adjustment 96
Return-to-Carry Kickout Adjustment 97
Return-To-Dig Adjustment 98
Fork Attachment 99
Arm Attachment 101
Parking the Machine 102
Loading Machine on a Trailer 103
Towing Procedure 105
Lifting the Machine 107
Maintenance—Machine 108
Diesel Fuel 108
Low Sulfur Diesel Fuel Conditioner 109
Testing Diesel Fuel 109
Handling and Storing Diesel Fuel 110
Alternative And Synthetic Lubricants 110
Diesel Engine Break-In Oil 111
Diesel Engine Oil 112
Transmission, Hydraulic System, Park Brake, and Differential Oil 113
Grease 114
Diesel Engine Coolant 115
Maintenance—Periodic Maintenance 117
Service Your Machine at Specified Intervals 117
Check the Monitor Display Unit Regularly 117
Prepare Machine for Maintenance 118
Locking Machine Frame 120
Boom Lock 121
Opening Engine Side Shields and Service Doors 121
Opening Grille Door 122
Fuel Tank 122
Check Windshield Washer Fluid Level 123
Maintenance and Repair Record Keeping System 123
OILSCAN PLUS®, COOLSCAN PLUS®, and 3-Way Coolant Test Kit 124
Service Intervals 125
Required Parts 127
Maintenance—As Required 128
Check Tire Pressure 128
Tire Pressures 129
Tighten Wheel Retainer Cap Screws 133
Clean or Replace Air Cleaner Elements 134
Check Air Inlet Cap 135
Inspect Serpentine Belt 135
Drain Fuel Tank Sediment 136
Drain Water Separator Sediment 137
Maintenance—Every 10 Hours or Daily 138
Check Recovery Tank Coolant Level 138
Clean Air Cleaner Dust Unloader Valve 138
Check Engine Oil Level 139
Check Hydraulic Oil Level 140
Check Transmission Oil Level 141
Maintenance—After 100 Hours 142
Change Engine Break-In Oil and Replace Filter 142
Change Transmission Oil 144
Replace Transmission Oil Filter 146
Maintenance—Every 100 Hours 147
Grease Loader Linkage and Cylinder Pivots 147
Grease Front Steering Cylinder Pivots 148
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots 148
Check Cab Fresh Air Filter—If Equipped With Cab 148
Check Cab Recirculating Air Filter—If Equipped With Cab 150
Maintenance—Every 250 Hours 151
Grease Front Driveline Sliding Joint 151
Check Receiver Dryer Moisture Indicator 152
Check Radiator Coolant Level 152
Change Engine Oil and Replace Filter 153
Maintenance—Every 500 Hours 155
Lubricate Upper and Lower Drive Line Sliding Joints 155
Check Air Intake Hoses 156
Check Battery Electrolyte Level and Terminals 157
Clean Fuel Filter Strainer 159
Replace Final Fuel Filter 160
Replace Hydraulic System Return Filter 160
Grease Rear Oscillating Support Cover 161
Replace Hydraulic Reservoir Breather Filter 161
Replace Transmission Oil Filter 162
Check Park Brake Oil Level 162
Check Front and Rear Differential Oil Level 163
Maintenance—Every 1000 Hours 164
Clean Engine Crankcase Vent Tube 164
Replace Air Cleaner Dust Unloader Valve 164
Replace Air Cleaner Elements 164
Check Coolant 165
Check Radiator Hoses 166
Change Transmission Oil 167
Grease Frame Hinge Pivots 169
Change Park Brake Oil 170
Maintenance—Every 2000 Hours 171
Adjust Engine Valve Lash (Clearance) 171
Maintenance—Every 3000 Hours 172
Change Hydraulic System Oil 172
Clean Hydraulic System Strainer 173
Change Front and Rear Differential Oil 174
Clean Axle Differential Recirculation Screen 175
Miscellaneous—Machine 176
Draining the Cooling System 176
Filling the Cooling System 177
Replacing Engine Vibration Damper 178
Checking Fuel Tank Vent Hose 178
Adjusting Pilot Controller Tower 179
Bleeding Fuel System 179
Checking Fire Extinguisher—If Equipped 181
Precautions for Alternator and Regulator 181
Handling, Checking and Servicing Batteries Carefully 182
Replacing Batteries 183
Batteries 184
Remove and Install 184
Replacing Fuses 185
Fuse (Blade-Type) Color Codes 187
Replacing Halogen Bulbs 188
Engine Speeds 189
Checking Neutral Start System 189
Servicing Air Conditioning System—If Equipped 189
Welding on Machine 190
External Service Brake Inspection 191
Checking Ride Control Accumulator—If Equipped 192
Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Aftercooler, and 194
Service Recommendations For STC®1 Fittings 195
Do Not Service Control Valves, Cylinders, Pumps or Motors 196
Hardware Torque Specifications 197
Keep ROPS Installed Properly 197
Metric Bolt and Screw Torque Values 198
Unified Inch Bolt and Screw Torque Values 199
Miscellaneous—Operational Checkout 200
Operational Checkout 200
Checking and Clearing Diagnostic Trouble Codes From Monitor 200
201
201
Engine Off Checks 202
202
202
203
203
203
204
Engine Running Checks 204
204
205
205
206
206
207
207
208
208
209
209
210
211
211
212
Miscellaneous—Troubleshooting 213
Troubleshooting Procedure 213
Diagnostic Trouble Codes Quick Reference List 214
Engine 217
Diagnose 219
Transmission System Malfunctions 219
Differential And Axle Malfunctions 222
Service Brake Malfunctions 223
Drive Line Malfunctions 224
Park Brake Malfunctions 225
Loader Hydraulic System Malfunctions 226
Steering Malfunctions 228
Air Conditioning System 229
Heater System 231
Miscellaneous—Storage 232
Prepare Machine For Storage 232
Miscellaneous—Machine Numbers 233
Record Product Identification Number (PIN) 233
Record Engine Serial Number 233
Record Transmission Serial Number 233
Record Hydraulic Pump Serial Number 233
Record Axle Serial Number 234
Miscellaneous—Specifications 235
724J Specifications 235
Drain and Refill Capacities—724J 237
Miscellaneous—Crime Prevention Tips 238
Help Prevent Crime 238
Record Construction Identification Numbers 238
Keep Proof of Ownership 238
Park Indoors Out of Sight 238
When Parking Outdoors 239
Reduce Vandalism 239
Report Thefts Immediately 240
Page Numbers 5
Section 1-1 9
1 9
Section 1-2 10
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2 11
3 12
4 13
5 14
6 15
Section 1-3 16
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4 19
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6 21
Section 1-4 22
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3 24
Section 1-5 25
1 25
2 26
Section 2-1 27
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Section 2-2 79
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Section 3-1 108
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9 116
Section 3-2 117
1 117
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11 127
Section 3-3 128
1 128
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Section 3-4 138
1 138
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Section 3-5 142
1 142
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5 146
Section 3-6 147
1 147
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4 150
Section 3-7 151
1 151
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Section 3-8 155
1 155
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9 163
Section 3-9 164
1 164
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Section 3-10 171
1 171
Section 3-11 172
1 172
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Section 4-1 176
1 176
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Section 4-2 200
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Section 4-3 213
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Section 4-4 232
1 232
Section 4-5 233
1 233
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Section 4-6 235
1 235
2 236
3 237
Section 4-7 238
1 238
2 239
3 240

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