John Deere 744 P 4WD Loader Operator’s Manual OMT461923X019 PDF

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John Deere 744 P 4WD Loader Operator’s Manual OMT461923X019 – PDF DOWNLOAD

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John Deere 744 P 4WD Loader Operator’s Manual OMT461923X019 – PDF DOWNLOAD

• P/N: OMT461923X019_43
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 744 P
• Serial Range: 1DW744PA_D_05963—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 744 P 4WD Loader Operator’s Manual OMT461923X019 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety-General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Oils and Fluids 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Safety-Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Heated and Ventilated Operator’s Seat 45
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 46
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 47
Avoid Power Lines 48
Use Special Care When Operating Loader 48
Operating on Slopes 48
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 49
Travel Safely 49
Prevent Acid Burns 50
Add and Operate Attachments Safely 50
Safety-Maintenance Precautions 51
Park and Prepare for Service Safely 51
Service Machines Safely 51
Service Cooling System Safely 52
Service Accumulator Systems Safely 52
Remove Paint Before Welding or Heating 52
Make Welding Repairs Safely 53
Drive Metal Pins Safely 53
Service Tires Safely 54
Use Proper Lifting Equipment 54
Safety-Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation-Operator’s Station 68
Using the Seat Belt 68
Levers—Hydraulic Controls and Joystick Steering 68
Pedals 69
Switch Module 1 (SM1) Functions 70
Primary Display Unit (PDU) Functions 75
Horn Button 83
Turn Signals 84
Joystick Steering Armrest Adjustment—If Equipped 84
Air Conditioner and Heater Operation 85
Counter Switch 86
Radio—If Equipped 87
Auxiliary Power Supply 91
Opening and Securing Side Door 92
Opening Side Window (Alternative Exit) 93
Seat Adjustment 94
Fire Extinguisher Mounting Location 96
Power Adjustable Mirrors—If Equipped 97
Dome Light 97
Operation-Operating the Machine 98
Before Starting Work 98
Inspect Machine Daily Before Starting 99
Check Instruments Before Starting 100
Security System 101
Battery Disconnect Switch 101
Engine Break-In Period 102
Starting the Engine 103
Cold Weather Start Aid—Starting Fluid—If Equipped 105
Cold Weather Start Aid—Block Heater—If Equipped 106
Cold Weather Warm-Up 106
Operator Ability 107
Automatic Idle and Automatic Shutdown 107
Park Brake Switch 108
Shifting the Transmission 109
Joystick Bucket and Boom Control 112
Two Lever Bucket and Boom Control 114
Auxiliary Control 115
Joystick Steering Control—If Equipped 116
Ride Control 117
Secondary Steering—If Equipped 118
Differential Lock Operation 119
Service ADVISOR™ Remote (SAR) Software Delivery Process 121
Rear Camera and Radar Object Detection (ROD) System—If Equipped 122
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 125
EH Parallelism 126
Advanced Secondary Monitor—Display Settings 127
Counter Switch Operation—If Equipped 128
Boom Height Kickout Adjustment 129
Return-to-Carry Adjustment 130
Return-to-Dig Adjustment 130
Operating Loader Coupler—If Equipped 131
Using the Loader Bucket 132
Backdragging 133
Fork Attachment 134
Operating in Water and Mud 135
Parking the Machine 136
Loading Machine on a Trailer 138
Towing-Recovery Procedure 141
Lifting the Machine 143
Driving the Machine 144
Monitor Operation 145
Primary Display Unit (PDU) 145
Main Menu 146
Main Menu—Display Settings 147
Main Menu—Diagnostics 148
Main Menu—Software Update 150
Main Menu—Calibrations—Electro-Hydraulic Valves 151
Main Menu—Calibrations—Implement Control Levers 152
Main Menu—Calibrations—Loader Position Sensors 153
Main Menu—Calibrations—Loader Linkage 153
Main Menu—Calibrations—Armrest Position Sensor 154
Main Menu—Calibrations—Transmission Clutches 154
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 155
Main Menu—Calibrations—Brake Pedal 156
Main Menu—Calibrations—Steering Valves 156
Main Menu—Calibrations—Steering Stops 157
Main Menu—Calibrations—Articulation Angle Sensor 157
Main Menu—Machine Setup 158
Main Menu—Security 163
Main Menu—Machine Fan 165
Main Menu—Fuel Consumption 166
Main Menu—About 167
Main Menu—Job Timer 168
Main Menu—Camera—If Equipped 169
Main Menu—Payload Weighing—If Equipped 170
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 171
Main Menu—Attachments—If Equipped 172
Maintenance-Machine 173
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 173
Required Emission-Related Information 173
Diesel Fuel 174
Lubricity of Diesel Fuel 174
Handling and Storing Diesel Fuel 175
Biodiesel Fuel 176
Testing Diesel Fuel 177
Supplemental Diesel Fuel Additives 177
Fuel Filters 177
Minimizing the Effect of Cold Weather on Diesel Engines 178
Diesel Engine Break-In™ Oil 179
Diesel Engine Oil — Tier 3 and Stage IIIA 180
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 181
Diesel Engine Oil Service Interval for Operation at High Altitude 182
Oil Filters 182
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 183
Water Quality for Mixing with Coolant Concentrate 184
Operating in Warm Temperature Climates 184
Testing Coolant Freeze Point 185
Disposing of Coolant 185
Alternative and Synthetic Lubricants 186
Lubricant Storage 186
Mixing of Lubricants 186
Hydraulic Oil 187
Transmission, Park Brake, and Axle Oil 188
Grease with Molybdenum Disulfide 188
Maintenance-Periodic Maintenance 189
Service Machine at Specified Intervals 189
Check the Hour Meter Regularly 189
Prepare Machine for Maintenance 190
Frame Locking Bar 192
Locking Loader Boom 193
Engine Service Doors and Side Shields 194
Cooling System Doors 196
Fuel Tank 197
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 197
Service Intervals 198
Required Parts 200
Maintenance-As Required 202
Refill Auto-Lube Grease Reservoir—If Equipped 202
Clean Hydraulic Pump Case Drain In-Line Screen 203
Inspect Tires and Check Pressure 206
Tire Pressures 207
Check Wheel Bolt Torque 209
Inspect Engine Air Cleaner Elements 210
Replace Fast Fill Fuel Breather Filter—If Equipped 211
Check Air Cleaner Dust Unloader Valve 212
Inspect Serpentine Belt 212
Clean Cooler Cores 213
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 215
Drain Water From Primary Fuel Filter With Water Separator 216
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 216
Drain, Flush, and Refill Fuel Tank 217
Check and Clean Fuel Sending Unit Pickup Screen 217
Check Window Washer Fluid Level 218
Check Cab Recirculation Air Filter 218
Check Cab Fresh Air Filter 219
Clean and Tighten Battery Terminals 219
Maintenance-Every 10 Hours or Daily 220
Check Auto-Lube Lines and Grease Points—If Equipped 220
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 221
Check Hydraulic System Oil Level 222
Check Coolant Level at Surge Tank 223
Check Engine Oil Level 224
Check Transmission Oil Level 225
Inspect Outer Pin Seals 226
Check Air Cleaner Dust Unloader Valve 226
Maintenance-Every 100 Hours 227
Lubricate Loader Linkage and Cylinder Pivots 227
Maintenance-Every 250 Hours 229
Take Engine Oil Sample 229
Maintenance-Initial Service 500 hours 230
Drain and Refill Front and Rear Axle Oil 230
Replace Axle Oil Filters 231
Maintenance-Every 500 Hours 232
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 232
Check Hybrid Battery Electrolyte Level—If Equipped 233
Check Auto-Lube Internal Pump Filter—If Equipped 235
Replace Hydraulic Reservoir Breather Filter 235
Check Front and Rear Axle Oil Level 236
Replace Fast Fill Fuel Breather Filter—If Equipped 237
Replace Auxiliary Fuel Filter with Water Separator—If Equipped 238
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 239
Drain and Refill Engine Oil and Replace Filter 240
Replace Primary Fuel Filter With Water Separator 242
Replace Final Fuel Filter 243
Lubricate Front and Rear Axle Shaft Seals 243
Lubricate Front and Rear Shaft Seals on Park Brake 244
Check Park Brake Oil Level 244
Check Ride Control Accumulator 245
Take Fluid Samples 245
Maintenance-Every 1000 Hours 246
Replace Axle Oil Filters 246
Replace Engine Air Cleaner Elements 247
Check Coolant Condition 248
Lubricate Frame Hinge Pivots 248
Drain and Refill Park Brake Oil 249
Replace Fuel Tank Breather Filter 249
Maintenance-Every 2000 Hours 250
Drain and Refill Front and Rear Axle Oil 250
Drain and Refill Transmission Oil and Replace Filters 251
Check and Adjust Engine Valve Lash 254
Rerun Transmission Clutch Calibration 254
Maintenance-Every 4000 Hours 255
Clean Hydraulic System Fill Strainer 255
Replace Hydraulic System Return Filters 256
Drain, Flush, and Refill Hydraulic System Oil 257
Maintenance-Every 5000 Hours 259
Check Driveline Damper For Cracks 259
Maintenance-Every 6000 Hours 260
Drain Cooling System 260
Refill Cooling System 261
Miscellaneous-Machine 263
Clean Machine Regularly 263
Bleed Fuel System 263
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 263
Inspect and Clean Polycarbonate Windows 264
Do Not Service Control Valves, Cylinders, Pumps or Motors 265
Precautions for Alternator and Regulator 265
Handling, Checking, and Servicing Batteries Carefully 266
Using Battery Charger 267
Using Booster Batteries—24-Volt System 269
Replacing Batteries 270
Welding On Machine 272
Keep Electronic Control Unit Connectors Clean 272
JDLink™ Machine Monitoring System (MMS)—If Equipped 272
Replacing Fuses 273
Fluid Sampling Test Ports 275
Keep ROPS Installed Properly 276
Verified Anchor Point Information 277
Remove and Install Halogen Bulbs 278
Replacing Seat Belt 279
Seat Belt Minder System—If Equipped 279
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 280
Check Air Inlet Cover 280
12-Volt Auxiliary Power Outlet—If Equipped 280
External Service Brake Inspection 281
Bleeding Brakes 282
Service Recommendations For Snap-To-Connect (STC®) Fittings 283
Replacing Bucket Teeth—TK Series 284
Hardware Torque Specifications 284
Metric Bolt and Screw Torque Values 285
Unified Inch Bolt and Screw Torque Values 286
Miscellaneous-Operational Checkout 287
Operational Checkout 287
Diagnostic Trouble Code Check 287
Operational Checks—Ignition OFF, Engine OFF Checks 287
Operational Checks—Ignition ON, Engine OFF Checks 288
Operational Checks—Ignition ON, Engine ON Checks 295
Miscellaneous-Troubleshooting 321
Troubleshooting Procedure 321
Engine 322
Transmission 326
Differential and Axle 328
Service Brake 329
Driveline 330
Park Brake 330
Hydraulic System 331
Steering 334
Air Conditioning System 335
Heating System 336
Software Update 337
Miscellaneous-Storage 338
Monthly Storage Procedure 338
Monthly Storage Procedure 339
Miscellaneous-Machine Numbers 340
Record Product Identification Number (PIN) 340
Record Engine Serial Number 340
Record Transmission Serial Number 340
Record Hydraulic Pumps Serial Number 341
Record Front and Rear Axle Housing Serial Numbers 341
Keep Proof of Ownership 341
Keep Machines Secure 342
Miscellaneous—Specifications 343
Engine Specifications 343
Drain and Refill Capacities 343
Standard Z-Bar Specifications 344
High-Lift Z-Bar Specifications 346
Travel Speeds 347
Machine Design Life 347
Eurasian Economic Union 348
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 51
Section 1-5 55
Section 2-1 68
Section 2-2 98
Section 2-3 145
Section 3-1 173
Section 3-2 189
Section 3-3 202
Section 3-4 220
Section 3-5 227
Section 3-6 229
Section 3-7 230
Section 3-8 232
Section 3-9 246
Section 3-10 250
Section 3-11 255
Section 3-12 259
Section 3-13 260
Section 4-1 263
Section 4-2 287
Section 4-3 321
Section 4-4 338
Section 4-5 340
Section 4-6 343

S.V 04/24