John Deere 75 & 85 P-tier Gen-A Excavator Operator’s Manual OMT487655X019 PDF

Description

John Deere 75 & 85 P-tier Gen-A Excavator Operator’s Manual OMT487655X019 – PDF DOWNLOAD

Part Number (P/N): OMT487655X019_44
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 75 P, 85 P
Serial Numbers (Serial):

• 1FF075PA_ _J_00001—
• 1FF085PA_ _J_00001

TABLE OF CONTENTS:

John Deere 75 & 85 P-tier Gen-A Excavator Operator’s Manual OMT487655X019 – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Recognize Safety Information 22
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 23
Protect Against Noise 23
Avoid Unauthorized Machine Modifications 23
Control Pattern 23
Control Pattern Selector—If Equipped 24
Add Cab Guarding for Special Uses 24
Inspect Machine 24
Stay Clear of Moving Parts 24
Avoid High-Pressure Oils and Fluids 25
Work In Ventilated Area 25
Avoid Static Electricity Risk When Refueling 26
High Debris Applications 26
Prevent Fires, Clean Debris From Machine 27
In Case of Machine Fire 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Handle Starting Fluid Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Exhaust Filter Ash Handling and Disposal 29
Prepare for Emergencies 29
Safety—Operating Precautions 30
Use Steps and Handholds Correctly 30
Start Only From Operator’s Seat 30
Use and Maintain Seat Belt 30
Heated and Ventilated Operator’s Seat 31
Prevent Unintended Machine Movement 31
Avoid Work Site Hazards 32
Keep Riders Off Machine 32
Avoid Backover Accidents 33
Inspect and Maintain ROPS 33
Avoid Machine Tip Over and Machine Damage 34
Use Special Care When Lifting Objects 34
Use Care When Swinging Machine 35
Operate Boom With Care 35
Avoid Power Lines 35
Travel Safely 36
Prevent Acid Burns 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Machines Safely 37
Service Cooling System Safely 38
Service Accumulator Systems Safely 38
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Use Proper Lifting Equipment 39
Clean Exhaust Filter Safely 40
Safety—Safety Signs and Other Instructions 41
Safety Signs and Other Instructions 41
Operation—Operator’s Station 51
Pedals, Levers, and Panels 51
Switch Panel 52
Switch Panel Functions 53
Rear Left Panel 54
Horn 54
Auxiliary Hydraulic Detent (AHD) 55
Pilot Shutoff Lever 56
Engine Stop Switch 56
Left Console 57
Rear Right Panel 57
Right Console 58
Right, Rear, and Left Camera System 58
Travel Alarm and Travel Alarm Cancel Switch 61
Aftertreatment Device Regeneration Switch 62
Auxiliary Function Enable Switch—If Equipped 62
Cab Heater and Air Conditioner 63
Selecting Display Between Celsius and Fahrenheit 64
Operating the AM/FM Radio 65
Fire Extinguisher Mounting Location 66
Secondary Exit Tool 66
Cab Dome Light Switch 67
Opening Upper Front (Secondary Exit) Window 68
Removing and Storing the Lower Front Window 69
Opening Cab Door Window 70
Adjusting the Mechanical Suspension Seat 70
Opening and Closing the Polycarbonate Type Roof Exit Cover 71
Adjusting Pilot Control Lever Console Height 71
Operation—Monitor Operation 72
Monitor 72
Monitor Functions 73
Monitor Start-Up 74
Main Menu 75
Main Menu—Alarm List 76
Main Menu—Attachment 81
Main Menu—Air Conditioner 82
Main Menu—Audio 83
Main Menu—Information 84
Main Menu—Information—Operation 85
Main Menu—Information Menu—Troubleshooting 85
Main Menu—Information Menu—Inspect Machine Daily Before Starting 86
Main Menu—Display—Date and Time 86
Main Menu—Display—Brightness Adjustment 86
Main Menu—Display—Language 87
Main Menu—Display—Unit Selection 87
Main Menu—Setting 87
Main Menu—Setting—Auxiliary Hydraulic Detent (AHD) 87
Main Menu—Setting—Meter 88
Main Menu—Setting—Push Button Low Idle (PBLI) 88
Main Menu—Setting—Auto Idle Stop 88
Main Menu—Setting—Aftertreatment Device Regeneration Inhibit 89
Main Menu—Setting—Attachment Name Input 89
Main Menu—Setting—Password Change 89
Operation—Operating the Machine 90
Before Starting Work 90
Operator Ability 90
Operator’s Daily Machine Check Before Starting 90
Battery Disconnect Switch 91
Engine Break-In Period 92
Starting the Engine 92
Cold Weather Start Aid 92
Warm-Up Operation 93
Cold Weather Warm-Up 93
Stopping the Engine 94
Engine Auto-Stop at Extremely Low Temperatures 94
Operate Within Machine Limits 95
Digging and Grading Operation 96
Travel Pedals and Levers 97
Control Lever Functions 98
Operating Backfill Blade 100
Operating Tips—Backfill Blade 100
Aftertreatment Device 101
Aftertreatment Device Regeneration 103
Control Lever Pattern Operation 105
Control Lever Pattern Conversion—If Equipped 106
Positioning Auxiliary Line Selector Valve—If Equipped 107
Operating With Bucket in Shovel Configuration 107
Operating in Water and Mud 108
Selecting Correct Track 108
Required Machine Stop Warning 108
Driving Up a Steep or Slippery Slope 110
Lower Boom With Engine Stopped 111
Parking the Machine 113
Loading Machine for Transport 114
Recovery Procedure 116
Lifting With Bucket Loop 116
Lifting With John Deere Quick Coupler 117
Lifting Machine 118
Locking the Hydraulic Coupler to the Attachment—If Equipped 119
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 121
Maintenance—Machine 123
Required Emission-Related Information 123
Diesel Fuel 123
Diesel Fuel Specifications 124
Lubricity of Diesel Fuel 124
Handling and Storing Diesel Fuel 124
Biodiesel Fuel 125
Testing Diesel Fuel 126
Supplemental Diesel Fuel Additives 126
Fuel Filters 126
Minimizing the Effect of Cold Weather on Diesel Engines 127
Alternative and Synthetic Lubricants 127
Lubricant Storage 128
Mixing of Lubricants 128
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 128
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 129
Diesel Engine Oil Service Interval for Operation at High Altitude 129
Oil Filters 130
Hydraulic Oil 130
Travel Gear Case Oil 131
Grease 132
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 133
Water Quality for Mixing with Coolant Concentrate 134
Operating in Warm Temperature Climates 134
Testing Coolant Freeze Point 135
Disposing of Coolant 135
Maintenance—Periodic Maintenance 136
Service Machine at Specified Intervals 136
Check the Hour Meter Regularly 136
Prepare Machine for Maintenance 137
Engine Access Door 137
Open Maintenance Access Doors 138
Fuel Tank 138
Hydraulic Breaker and Crusher Attachments 139
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 139
Service Intervals 140
Required Parts 142
Maintenance—As Required 143
Clean Radiator Core and Oil Cooler 143
Check Camera Images and Clean Camera Lenses 143
Check Track Sag—Rubber Track 144
Check Track Sag—Steel Track—If Equipped 145
Adjust Track Sag 146
Clean Fuel Tank Inlet Screen 146
Drain Water and Sediment From Fuel Tank Sump 147
Drain Water and Sediment From Primary Fuel Filter and Water Separator 147
Check and Adjust Air Conditioner Belt 148
Check and Clean Radiator Air Inlet Screen 149
Check Washer Fluid Level 149
Check and Clean Air Cleaner Dust Unloader Valve 150
Clean and Tighten Battery Terminals 150
Maintenance—10 Hours or Daily 151
Check Engine Oil Level 151
Check Hydraulic Tank Oil Level 152
Check Engine Coolant Level 153
Check Bucket Teeth 153
Check Seat Belt 153
Lubricate Hydraulic Coupler—If Equipped 154
Maintenance—Initial Service—50 Hours 155
Inspect and Re-Torque Track Hardware 155
Maintenance—Every 100 Hours 156
Lubricate Working Pivots 156
Lubricate Front End Pin Joints 157
Maintenance—Every 250 Hours 158
Check Travel Gear Case Oil Level 158
Drain Water and Sediment From Hydraulic Tank 158
Lubricate Blade Pins 159
Inspect and Re-Torque Track Hardware 160
Check Hybrid Battery Electrolyte Level—If Equipped 161
Take Engine Oil Sample 162
Maintenance—Every 500 Hours 163
Drain and Refill Engine Oil and Replace Filter 163
Lubricate Swing Bearing Gear 164
Lubricate Swing Bearing 166
Lubricate Control Lever Universal Joint 166
Replace Primary Fuel Filter and Water Separator 167
Replace Final Fuel Filter 167
Check Air Intake Hose 168
Clean Cab Fresh Air and Cab Recirculating Air Filters 168
Take Fluid Samples 169
Maintenance—Every 1000 Hours 170
Replace Pilot System Oil Filter 170
Check and Adjust Engine Valve Lash 170
Replace Hydraulic Tank Oil Filter 171
Check and Adjust Fan Belt Tension 173
Replace Engine Air Cleaner Element 174
Check Coolant Condition 174
Check Starter and Alternator 174
Maintenance—Every 2000 Hours 175
Drain and Refill Travel Gear Case Oil 175
Clean Engine Crankcase Ventilation Tube 175
Maintenance—Every 3000 Hours 176
Service Aftertreatment Device 176
Maintenance—Every 4000 Hours 177
Replace Swing Drain Filter 177
Replace Hydraulic Tank Vent Cap Filter 178
Maintenance—Every 5000 Hours 179
Drain and Refill Hydraulic Tank Oil 179
Drain Cooling System 182
Cooling System Fill and Deaeration Procedure 183
Miscellaneous—Machine 184
Clean Machine Regularly 184
Bleed Fuel System 184
Bleed Hydraulic System 185
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 185
Do Not Service Control Valves, Cylinders, Pumps, or Motors 185
Precautions for Alternator and Regulator 186
Handling, Checking, and Servicing Batteries Carefully 187
Using Battery Charger 188
Using Booster Batteries—24-Volt System 190
Replacing Batteries 190
Welding On Machine 191
Keep Electronic Control Unit Connectors Clean 191
Adding 12-Volt Accessories 192
Replacing Fuses 192
Keep ROPS Installed Properly 194
Inspect Seat Belt 195
Replacing Seat Belt 196
Inspect and Clean Polycarbonate Windows 197
Replacing Bucket Teeth 198
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 199
Replacing Bucket Teeth—TK Series 200
Removing the Bucket 200
Connecting and Disconnecting Auxiliary Lines 201
Track Sag General Information 203
Check Track Shoe Hardware 204
Rubber Track Care 204
Removing and Installing Rubber Track 205
Converting the Track 206
Hardware Torque Specifications 206
Unified Inch Bolt and Screw Torque Values 207
Metric Bolt and Screw Torque Values 208
Miscellaneous—Operational Checkout 209
Operational Checkout 209
Diagnostic Trouble Code Check 209
Operational Checks—Key Switch Off, Engine Off Checks 209
Operational Checks—Key Switch On, Engine Off Checks 211
Operational Checks—Key Switch On, Engine On Checks 225
Miscellaneous—Troubleshooting 256
Troubleshooting Procedure 256
Engine 257
Hydraulic System 261
Electrical System 263
Miscellaneous—Storage 265
Prepare Machine for Storage 265
Monthly Storage Procedure 266
Miscellaneous—Machine Numbers 267
Record Product Identification Number (PIN) 267
Record Engine Serial Number 267
Record Hydraulic Coupler Serial Number—If Equipped 268
Keep Proof of Ownership 268
Keep Machines Secure 269
Miscellaneous—Specifications 270
Engine Specifications 270
Drain and Refill Capacities 270
Machine Specifications 271
Working Ranges 275
75 P Excavator Lift Capacity—Standard Counterweight; Arm: 2 12 m (6 ft 11 in); Rubber Crawler Pad: 450 mm (18 in) 277
75 P Excavator Lift Capacity—Standard Counterweight; Arm: 2 12 m (6 ft 11 in); Shoes: 600 mm (24 in) 278
75 P Excavator Lift Capacity—Additional Counterweight; Arm: 2 12 m (6 ft 11 in); Rubber Crawler Pad: 450 mm (18 in) 279
75 P Excavator Lift Capacity—Additional Counterweight; Arm: 2 12 m (6 ft 11 in); Shoes: 600 mm (24 in) 280
85 P Excavator Lift Capacity—Standard Counterweight; Arm: 2 12 m (6 ft 11 in); Shoes: 450 mm (18 in) 281
85 P Excavator Lift Capacity—Standard Counterweight; Arm: 2 12 m (6 ft 11 in); Rubber Crawler Pad: 450 mm (18 in) 282
85 P Excavator Lift Capacity—Standard Counterweight; Arm: 2 12 m (6 ft 11 in); Shoes: 600 mm (24 in) 283
85 P Excavator Lift Capacity—Additional Counterweight; Arm: 2 12 m (6 ft 11 in); Shoes: 450 mm (18 in) 284
85 P Excavator Lift Capacity—Additional Counterweight; Arm: 2 12 m (6 ft 11 in); Rubber Crawler Pad: 450 mm (18 in) 285
85 P Excavator Lift Capacity—Additional Counterweight; Arm: 2 12 m (6 ft 11 in); Shoes: 600 mm (24 in) 286
Machine Design Life 287
Eurasian Economic Union 287
Page Number 17
Section 1-1 21
Section 1-2 22
Section 1-3 30
Section 1-4 37
Section 1-5 41
Section 2-1 51
Section 2-2 72
Section 2-3 90
Section 3-1 123
Section 3-2 136
Section 3-3 143
Section 3-4 151
Section 3-5 155
Section 3-6 156
Section 3-7 158
Section 3-8 163
Section 3-9 170
Section 3-10 175
Section 3-11 176
Section 3-12 177
Section 3-13 179
Section 4-1 184
Section 4-2 209
Section 4-3 256
Section 4-4 265
Section 4-5 267
Section 4-6 270

S.V 04/24