John Deere 750K & 850K Crawler Dozers Operator’s Manual OMT355293X19 PDF

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John Deere 750K & 850K Crawler Dozers Operator’s Manual OMT355293X19 – PDF DOWNLOAD

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John Deere 750K & 850K Crawler Dozers Operator’s Manual OMT355293X19 – PDF DOWNLOAD

• P/N: OMT355293X19_Z4
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 750K, 850K
• Serials:
  • 1T0750KX_ _F271593—371463
  • 1T0850KX_ _F271510

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 750K & 850K Crawler Dozers Operator’s Manual OMT355293X19 – PDF DOWNLOAD

750K and 850K Crawler Dozers 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
FCC Notifications to User 18
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 19
John Deere Online Bookstore 22
Technical Information Feedback Form 23
Contents 25
Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
High Debris Applications 35
Prevent Fires, Clean Debris From Machine 36
Prevent Battery Explosions 36
In Case of Machine Fire 37
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Exhaust Filter Ash Handling and Disposal 38
Prepare for Emergencies 39
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 41
Keep Riders Off Machine 42
Avoid Backover Accidents 42
Avoid Machine Tip Over and Machine Damage 43
Use Special Care When Operating 43
Inspect and Maintain ROPS 44
Travel Safely 44
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Safety—Maintenance Precautions 46
Park and Prepare for Service Safely 46
Service Machines Safely 46
Service Cooling System Safely 46
Remove Paint Before Welding or Heating 47
Make Welding Repairs Safely 47
Drive Metal Pins Safely 47
Use Proper Lifting Equipment 48
Clean Exhaust Filter Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 54
Primary Display Unit (PDU) Functions 54
Standard Display Monitor (SDM) Functions 58
Sealed Switch Module (SSM) Functions 61
Transmission Control Lever 63
Blade Control Lever 63
Auxiliary Control Levers—If Equipped 65
Using Park Lock Levers 66
Heating and Air Conditioning System 66
Seat Adjustment 67
Seat Heater—If Equipped 67
Under Seat Heater—If Equipped 68
Windshield Wipers and Washers—If Equipped 69
Work and Drive Lights 70
Reversing Fan 70
Horn 71
Dome Light—If Equipped 71
Radio—If Equipped 72
Auxiliary Power Outlets 74
Door Latch—If Equipped 74
Secondary Exits—If Equipped 75
Cab Windows—If Equipped 75
Fire Extinguisher Mounting Location 76
Beacon Light—If Equipped 76
Operation—Operating the Machine 77
Before Starting Work 77
Inspect Machine Daily Before Starting 77
Check Instruments Before Starting 78
Battery Disconnect Switch 79
Engine Break-In Period 79
Engine Block Heater—If Equipped 80
Starting the Engine 80
Engine Warm-Up 82
Cold Weather Warm-Up 83
Driving the Machine 84
Setting Travel Speed 85
Setting Engine Speed 85
Auto-Idle Operation 86
Economy (ECO) Mode Operation 86
Decelerator/Brake Pedal and Decelerator Mode Switch 87
Stopping the Machine 88
Parking the Machine 89
Hydraulic System Pressure Release 91
Blade Release 91
Required Machine Stop Warning 92
Exhaust Filter 94
Selective Catalytic Reduction (SCR) System Overview 96
Qualified Emergency Use — SCR Override Option 98
Service ADVISOR™ Remote (SAR) Software Delivery Process 99
Operating in Water and Mud 99
Operating on Steep Hills 99
Avoid Track Damage 100
Extend Undercarriage Life 100
Hydraulics Enable 101
Changing Blade Pitch 101
Operating IGC System—Topcon Factory Installation, If Equipped 105
Operating SmartGrade™ System (Factory Installation)—If Equipped 105
Mechanical Angle Blade—If Equipped 106
Ripper Operation—If Equipped 107
Winch Operation—If Equipped 108
Rear Auxiliary Operation—If Equipped 109
Loading Machine on a Trailer 110
Lifting the Machine 110
Releasing Park Brake to Tow the Machine 112
Operation—Primary Display Unit (PDU) 114
Aftertreatment Indicators Overview 114
Primary Display Unit (PDU) 115
Primary Display Unit (PDU) Display Messages 116
Main Menu, PDU 117
Operation—Stop Watch, PDU 118
Operation—Job Timer, PDU 118
Operation—Software Update, PDU 118
Operation—Exhaust Filter, PDU 119
Operation—Exhaust Filter Auto Cleaning, PDU 119
Operation—Exhaust Filter Parked Cleaning, PDU 120
Operation—Exhaust Filter Emergency Override, PDU 121
Diagnostics—Codes, PDU 121
Diagnostics—Machine Readings, PDU 122
Diagnostics—Engine Readings, PDU 122
Diagnostics—Transmission Readings, PDU 123
Diagnostics—JDLink Readings, PDU 123
Diagnostics—Controller ID, PDU 124
Diagnostics—Machine ID, PDU 124
Diagnostics—Sealed Switch Module (SSM), PDU 124
Diagnostics—Diagnostic Help Screens, PDU 125
Setup—Monitor, PDU 125
Setup—Anti-Theft/Security, PDU 125
Setup—Machine Preferences, PDU 127
Setup—Machine Configuration, PDU 128
Operation—Standard Display Monitor (SDM) 129
Aftertreatment Indicators Overview 129
Standard Display Monitor (SDM) 130
Main Menu, SDM 131
Operation—Job Timer, SDM 131
Operation—Exhaust Filter, SDM 132
Operation—Exhaust Filter Auto Cleaning, SDM 132
Operation—Exhaust Filter Parked Cleaning, SDM 133
Operation—Exhaust Filter Emergency Override, SDM 133
Operation—Software Update, SDM 134
Diagnostics—Codes, SDM 134
Diagnostics—Machine Readings, SDM 135
Diagnostics—Engine Readings, SDM 135
Diagnostics—Transmission Readings, SDM 136
Diagnostics—JDLink Readings, SDM 136
Diagnostics—Controller Info, SDM 137
Diagnostics—Machine ID, SDM 137
Setup—Monitor, SDM 137
Setup—Security, SDM 138
Setup—Preferences, SDM 139
Maintenance—Machine 140
Required Emission-Related Information 140
Diesel Fuel 140
Diesel Fuel Specifications 140
Lubricity of Diesel Fuel 141
Handling and Storing Diesel Fuel 141
Biodiesel Fuel 142
Testing Diesel Fuel 143
Supplemental Diesel Fuel Additives 143
Fuel Filters 143
Minimizing the Effect of Cold Weather on Diesel Engines 144
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 145
Refilling Diesel Exhaust Fluid (DEF) Tank 146
Testing Diesel Exhaust Fluid (DEF) 147
Storing Diesel Exhaust Fluid (DEF) 147
Disposal of Diesel Exhaust Fluid (DEF) 148
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 148
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 149
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 150
Diesel Engine Oil Service Interval for Operation at High Altitude 150
Oil Filters 151
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 152
Water Quality for Mixing with Coolant Concentrate 153
Operating in Warm Temperature Climates 153
Testing Coolant Freeze Point 154
Disposing of Coolant 154
Alternative and Synthetic Lubricants 155
Final Drive and Track Frame Pivot Oil 155
Hydraulic and Hydrostatic Oil 156
Track Rollers, Front Idler, and Carrier Roller Oil 157
Multipurpose Extreme Pressure (EP) Grease 157
Lubricant Storage 157
Mixing of Lubricants 157
Maintenance—Periodic Maintenance 158
Service Machine at Specified Intervals 158
Prepare Machine for Maintenance 158
Check Hour Meter Regularly 160
Fuel Tank 161
Fast Fill Fuel System—If Equipped 162
Opening Front Grille Housing 163
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 164
Service Intervals 165
Required Parts 167
Maintenance—As Required 169
Inspect and Clean Cooling Package 169
Inspect or Replace Belt and Check Automatic Belt Tensioner 170
Check and Drain Primary Fuel Filter and Water Separator 172
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 172
Clean or Replace Cab Fresh Air and Recirculation Filter Elements 173
Check and Fill Windshield Washer Fluid 173
Replace Primary and Secondary Engine Air Filter Elements 174
Track Sag General Information 175
Check and Adjust Track Sag 176
Service Exhaust Filter 178
StrataStrata is a trademark of Donaldson Company, Inc Cap Precleaner Cleanout Procedure 179
Clean and Tighten Battery Terminals 179
Maintenance—Every 10 Hours or Daily 180
Check Coolant Level at Surge Tank 180
Check Engine Oil Level 181
Check Hydraulic System Oil Level 182
Check Hydrostatic Transmission Oil Level 182
Lubricate Pushbeam Dozer Linkage—If Equipped 183
Lubricate Mechanical Outside Angle Dozer Linkage—If Equipped 185
Lubricate Mechanical Outside Angle Dozer Linkage Additional Points—If Equipped 185
Lubricate C-Frame Dozer Linkage—If Equipped 186
Lubricate Power Angle Tilt (PAT) Cylinder Rods With Scrapers—If Equipped 187
Maintenance—Every 50 Hours 188
Lubricate Right and Left End Crossbar Pivot 188
Lubricate Push Beam Dozer Lift Cylinder Pivots—If Equipped 188
Lubricate Rear Ripper—If Equipped 188
Maintenance—Every 250 Hours 189
Check Inner and Outer Final Drive Oil Level 189
Take Engine Oil Sample 189
Maintenance—Every 500 Hours 190
Drain and Refill Engine Oil and Replace Filter 190
Replace Final Fuel Filter 192
Replace Primary Fuel Filter 193
Replace Auxiliary Fuel Filter—If Equipped 194
Drain Water and Sediment From Fuel Tank 195
Check Hybrid Battery Electrolyte Level—If Equipped 196
Take Fluid Samples 197
Maintenance—Every 1000 Hours 198
Drain and Refill Inner and Outer Final Drive Oil 198
Replace Cab Fresh Air and Recirculation Filters 199
Check Track Frame Pivot Shaft Bushing Oil Level 200
Check Air Intake Hoses and Connections 200
Check Coolant Condition 201
Maintenance—Every 2000 Hours 202
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 202
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 202
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle—750K (S N —304245), 850K (S N —305046) 203
Clean Diesel Exhaust Fluid (DEF) Tank—750K (S N —304245), 850K (S N —305046) 203
Replace Open Crankcase Ventilation (OCV) Filter 203
Drain and Refill Hydraulic System Oil and Replace Filter 204
Replace Fuel Tank Breather 204
Drain and Refill Transmission Oil and Replace Hydrostatic Charge Oil Filter 205
Check and Adjust Engine Valve Lash 205
Maintenance—Every 4000 Hours 206
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle—750K (S N 304246— ), 850K (S N 305047— ) 206
Clean Diesel Exhaust Fluid (DEF) Tank—750K (S N 304246— ), 850K (S N 305047— ) 206
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 206
Maintenance—Every 6000 Hours 207
Drain and Refill Engine Cooling System 207
Miscellaneous—Machine 210
Pushbeams and Blade Installation 210
Operator’s Station Tilting Procedure 220
Quick Service Connectors—If Equipped 223
Replace Coolant In-Line Filter 224
Drain Fuel From Fuel Tank 225
Bleed Fuel System 225
Replacing Ripper Teeth—If Equipped 226
Track Shoe Cap Screw Torque 226
Checking Air Conditioner Receiver-Dryer—If Equipped 228
Do Not Service or Adjust Injection Nozzles or Injection Pump 228
Do Not Service Control Valves, Cylinders, Pumps, or Motors 228
Precautions for Alternator and Regulator 229
Handling, Checking, and Servicing Batteries Carefully 229
Using Battery Charger 231
Using Booster Batteries—24-Volt System 233
Removing Batteries 233
Replacing Batteries 234
Welding on Machine 234
Keep Electronic Control Unit Connectors Clean 234
Replacing Fuses 235
Resetting Circuit Breaker 237
Checking Park Lock Start System 237
Checking Transmission Start System 238
Keep ROPS Installed Properly 238
JDLink™ Machine Monitoring System (MMS)—If Equipped 238
Fluid Sampling Test Ports—If Equipped 239
Remove and Install Halogen Bulbs 240
Checking Idlers and Rollers for Oil Leakage 240
Track Sag General Information 241
Check Track Shoe Hardware 241
Hardware Torque Specifications 241
Unified Inch Bolt and Screw Torque Values 242
Metric Bolt and Screw Torque Values 243
Miscellaneous—Operational Checkout 244
Operational Checkout 244
Miscellaneous—Troubleshooting 294
Troubleshooting Procedure 294
Engine 295
Electrical System 298
Hydraulic System 300
Hydrostatic Transmission System 301
Air Conditioning System 302
Heater System 303
Software Update 303
Miscellaneous—Storage 304
Prepare Machine for Storage 304
Monthly Storage Procedure 305
Preparing Engine for Long-Term Storage 306
Removing Engine From Long-Term Storage 307
Miscellaneous—Machine Numbers 308
Record Product Identification Number (PIN) 308
Record Engine Serial Number 308
Keep Proof of Ownership 308
Keep Machines Secure 308
Miscellaneous—Specifications 309
750K PAT XLT Crawler Dozer Dimensions 309
750K PAT XLT Crawler Dozer Specifications 311
750K PAT XLT Crawler Dozer Weights 312
750K PAT LGP Crawler Dozer Dimensions 313
750K PAT LGP Crawler Dozer Specifications 315
750K PAT LGP Crawler Dozer Weights 316
750K OSD Crawler Dozer Dimensions 317
750K OSD Crawler Dozer Specifications 319
750K OSD Crawler Dozer Weights 320
750K PAT and OSD Crawler Dozer Drain and Refill Capacities 321
750K Ripper Dimensions 322
850K PAT XLT Crawler Dozer Dimensions 323
850K PAT XLT Crawler Dozer Specifications 325
850K PAT XLT Crawler Dozer Weights 326
850K PAT WLT Crawler Dozer Dimensions 327
850K PAT WLT Crawler Dozer Specifications 329
850K PAT WLT Crawler Dozer Weights 330
850K PAT LGP Crawler Dozer Dimensions 331
850K PAT LGP Crawler Dozer Specifications 333
850K PAT LGP Crawler Dozer Weights 334
850K OSD Crawler Dozer Dimensions 335
850K OSD Crawler Dozer Specifications 337
850K OSD Crawler Dozer Weights 338
850K OSD WT Crawler Dozer Dimensions 339
850K OSD WT Crawler Dozer Specifications 341
850K OSD WT Crawler Dozer Weights 342
850K OSD LGP Crawler Dozer Dimensions 343
850K OSD LGP Crawler Dozer Specifications 345
850K OSD LGP Crawler Dozer Weights 346
850K OSD and PAT XLT Crawler Dozer Drain and Refill Capacities 347
850K OSD WT and PAT WLT Crawler Dozer Drain and Refill Capacities 347
850K PAT LGP and OSD LGP Crawler Dozer Drain and Refill Capacities 348
850K Ripper Dimensions 349
Eurasian Economic Union 350
Machine Design Life 350
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 46
Section 1-5 50
Section 2-1 54
Section 2-2 77
Section 2-3 114
Section 2-4 129
Section 3-1 140
Section 3-2 158
Section 3-3 169
Section 3-4 180
Section 3-5 188
Section 3-6 189
Section 3-7 190
Section 3-8 198
Section 3-9 202
Section 3-10 206
Section 3-11 207
Section 4-1 210
Section 4-2 244
Section 4-3 294
Section 4-4 304
Section 4-5 308
Section 4-6 309

S.V 04/24