John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual OMT288787 PDF

Description

John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual OMT288787 – PDF DOWNLOAD

• P/N: OMT288787_24
• Language: English
• Division: Construction
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 753J, 759J
• Series: J SERIES
• Serials:
  • PIN: 1T0753JX__C220453—
  • PIN: 1T0759JX__C220453—

TABLE OF CONTENTS:

John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual OMT288787 – PDF DOWNLOAD

753J and 759J Tracked Feller Buncher 1
Introduction 2
Foreword 2
Conformity Marking 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
FCC Notifications to User 11
Technical Information Feedback Form 12
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives Compliance 18
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 22
Work In Ventilated Area 23
Prevent Fires 23
In Case of Machine Fire 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Control Pattern 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Operate Machine Safely 28
Avoid Machine Tip Over 29
Avoid Work Site Hazards 29
Keep Riders Off Machine 30
Use Care When Swinging Machine 30
Operate Booms With Care 30
Avoid Backover Accidents 31
Operating On Slopes 31
Add and Operate Attachments Safely 31
Travel Safely 31
Avoid Power Lines 32
Inspect and Maintain ROPS 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 33
Service Accumulator Systems Safely 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 34
Prevent Acid Burns 35
Drive Metal Pins Safely 35
Safety—Safety Signs 36
Replace Safety Signs 36
Safety Signs 37
Operation—Operator’s Station 39
Operator Controls and Instruments 39
Gauge Panel Functions 41
Diagnostic Display Unit (DDU) Functions 42
Diagnostic Display Unit (DDU) Operation 44
Side Console 45
Joystick (Multi-Function Control Lever)—Right Hand 46
Joystick (Multi-Function Control Lever)—Left Hand 46
Upper Control Panel 47
Track Drive Foot Pedals 48
Start Aid Panel 48
Pilot Shutoff 48
Engine Configuration Data 49
Diagnostic Trouble Codes (DTC) 49
Engine Diagnostic Trouble Codes (DTC) 49
Setup 1-Up Display 50
Setup 4-Up Display 51
Adjust Backlight 52
Adjust Contrast 52
Selecting Units of Measurement 52
Battery Converter 52
Fuse Panel 53
Electrical Box 54
Cab Heater and Air Conditioner 57
Dome Light 58
Operator’s Seat Adjustment 58
Compact Disc Player and Radio 59
Rear Window Secondary Exit 59
Skylight Secondary Exit 61
Cab Door Handles 62
Fire Extinguisher 63
Fire Extinguisher Access Ports 63
Fire Suppression System Time Delay—If Equipped 64
Cab Door Stop 64
Handholds 64
Engine Enclosure Door Ladder 66
Cab Ladder—759J Only 66
Engine Enclosure Door 66
Open and Close Enclosure Door Hand Pump 67
Operation—Operating the Machine 69
Before Starting Work 69
Off Level Operation 69
Inspect Machine Daily Before Starting 70
Engine Break-In Period 70
Before Starting Engine 71
Normal Starting Procedure — Above 0°C (32°F) 71
Cold Weather Starting — Below 0°C (32°F) 72
Cold Weather Start Aid—If Equipped 73
Hydraulic Warm-up Procedure 74
Swing Park Brake Switch 78
Stopping Procedure 78
Operating the Track Drive 79
Extend Undercarriage Life 81
Operating the Implements—General 82
Joystick (Multi-Function Control Lever)—Left Hand 83
Joystick (Multi-Function Control Lever)—Right Hand 86
Lowering Boom With Engine Stopped 89
Preparation of Machine Before Leaving for Cutting Area 90
Felling Technique 91
Felling Head 92
Towing Machine 92
Loading Machine On Trailer 92
Machine Recovery 92
Tiedown Points 95
Lifting 96
Maintenance—Machine 97
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 97
Hydraulic System Oil 97
Enclosure Door Pump Oil 97
Diesel Engine Oil—Tier 2 and Stage II Engines 98
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 99
Diesel Engine Break-In Oil 99
Track Drive and Swing Drive Gear Case Oil 100
Pump Drive Gear Case Oil 100
Diesel Fuel 101
Biodiesel Fuel 102
Lubricity of Diesel Fuel 103
Handling and Storing Diesel Fuel 103
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 104
Drain Intervals for Diesel Engine Coolant 105
John Deere COOL-GARD™ II Coolant Extender 105
Supplemental Coolant Additives 105
Operating in Warm Temperature Climates 106
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 106
Testing Diesel Engine Coolant 107
Multipurpose Extreme Pressure (EP) Grease 107
Operating in Warm Temperature Climates 108
Alternative and Synthetic Lubricants 108
Lubricant Storage 108
Mixing of Lubricants 108
Checking Windows Regularly 109
Disposing of Coolant 109
Maintenance—Periodic Maintenance 110
Engine Identification 110
Service Machine at Specified Intervals 110
Check the Hour Meter Regularly 110
Prepare Machine for Maintenance 111
Machine Service Position—Felling Head Attachment 111
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 112
Use Correct Fuels and Lubricants 112
Service Lights 113
Engine Service Light Adjustment 113
Enclosure Doors and Access Openings 114
Fuel Tank 116
Service Intervals 117
Required Parts 119
Maintenance—As Required 121
Inspect Serpentine Belt 121
Change Engine Air Filter Elements 122
Check and Clean Cab Fresh Air Filter 123
Check and Clean Cab Air Recirculation Filter 124
Check Coolant 125
Inspect Undercarriage Frame Joints 126
Maintenance—Every 10 Hours or Daily 127
Lubricate Hoist (Boom) Joints and Cylinder Ends 127
Check Coolant Level 127
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 128
Fire Suppression System—If Equipped 128
Check Engine Oil Level 128
Check and Drain Fuel/Water Separator 129
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 130
Check Pump Drive Gear Case Oil Level 130
Check Swing Drive Gear Case Oil Level 130
Check Hydraulic Oil Level 131
Check Fire Extinguisher 131
Check Track Sag 132
Adjust Track Sag 133
Lubricate Swing Pinion and Bearing 133
Lubricate Leveler—759J Only 134
Maintenance—Every 100 Hours 135
Check Track Drive Planetary Oil Level 135
Lubricate Door Hinges 135
Lubricate Latches and Knobs on Secondary Exit 136
Check Skylight Latch Tension 136
Check Engine RPM 137
Check Oil Level in Track Idler Assembly 137
Lubricate Swing Gear Case Bearing 138
Lubricate Rotary Manifold—759J Only 138
Maintenance—Initial Service 250 Hours 139
Change Engine Break-In Oil and Oil Filter 139
Change Pump Drive Gear Case Oil 140
Change Swing Drive Gear Case Oil 140
Check Hydraulic Pressures 140
Change Track Drive Planetary Oil 141
Check Planetary and Sprocket Mounting Cap Screw Torque 141
Check Swing Bearing Cap Screw Torque 142
Check Lower Roller Mounting Cap Screw Torque 142
Check Initial Track Shoe Cap Screw Torque 143
Maintenance—Every 500 Hours 144
Take Fluid Samples 144
Change Engine Oil and Oil Filter 144
Change Fuel/Water Separator Filter 145
Change Auxiliary Fuel Filter/Water Separator—If Equipped 146
Change Final Fuel Filter 147
Check Battery Electrolyte Level and Terminals 148
Check Enclosure Door Pump Oil Level 149
Change Track Drive Planetary Oil 150
Maintenance—Every 1000 Hours 151
Change Pump Drive Gear Case Oil 151
Change Swing Drive Gear Case Oil 151
Check Coolant 151
Maintenance—Every 2000 Hours 152
Check and Adjust Engine Valve Clearance 152
Change Enclosure Door Pump Oil 153
Change Hydraulic Oil 154
Replace Hydraulic Oil Return Filters 155
Replace Hydraulic Breather Filter 157
Maintenance—Every 4000 Hours 158
Replace Crankshaft Damper 158
Maintenance—Every 6000 Hours 159
Drain and Refill Engine Coolant 159
Miscellaneous—Machine 162
Clean Fuel Tank Inlet Screen 162
Drain Fuel Tank Sump 162
Check Air Intake Hoses 163
Bleed Fuel System 163
Clean Track Drive Planetaries 163
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 164
Do Not Service Control Valves, Cylinders, Pumps, or Motors 164
Precautions for Alternator and Regulator 164
Clean the Crankcase Vent Tube 164
Using Booster Batteries—24-Volt System 165
Handling, Checking, and Servicing Batteries Carefully 166
Using Battery Charger 167
Replacing Batteries 168
Removing and Installing Batteries 169
Fluid Sampling Test Ports—If Equipped 170
Welding on Machine 170
Storage Compartment 759J Only 171
Clean Machine Regularly 171
Accessory Outlets 172
Adding 12—Volt Accessories 172
Hardware Torque Specifications 172
Unified Inch Bolt and Screw Torque Values 173
Metric Bolt and Screw Torque Values 174
Check Hydraulic Filters 175
Inspect for Hydraulic Oil Leaks 175
Perform Overall Visual Inspection 176
Check Hydraulic Pump Mounting Cap Screws 176
Lubricate Felling Head 176
Check Cab Mounting Cap Screw Torque 176
Check Swing Gear Case Cap Screw Torque 177
Check Engine Mounting Cap Screw Torque 177
Check Rotary Manifold Cap Screw Torque—753J 178
Check Rotary Manifold Cap Screw Torque—759J 179
Check Cooler Upper Isolator Mount Cap Screw Torque 179
Check Front Idler Cap Screw Torque 180
Check Track Drive Planetary and Motor Mounting Cap Screws 180
Track Sag General Information 180
Check Track Shoe Hardware 181
Miscellaneous—Operational Checkout 182
Operational Checkout 182
Miscellaneous—Troubleshooting 215
Using Troubleshooting Charts 215
Engine 216
Electrical System 219
Hydraulic System 221
Miscellaneous—Storage 225
Prepare Machine for Storage 225
Miscellaneous—Machine Numbers 226
Record Product Identification Number (PIN) 226
Record Engine Serial Number 226
Record Travel Motor Serial Numbers 226
Record Hydraulic Pump Serial Number 227
Keep Proof of Ownership 227
Keep Machines Secure 228
Miscellaneous—Specifications 229
Engine Specifications 229
Drain and Refill Capacities 230
Working Ranges 753J 231
Working Ranges 759J 234
Machine Specifications 753J 238
Machine Specifications 759J 240
753J Track Width—Lift Capacity 241
759J Track Width—Lift Capacity 242
EC Declaration of Conformity 243
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 27
Section 1-4 33
Section 1-5 36
Section 2-1 39
Section 2-2 69
Section 3-1 97
Section 3-2 110
Section 3-3 121
Section 3-4 127
Section 3-5 135
Section 3-6 139
Section 3-7 144
Section 3-8 151
Section 3-9 152
Section 3-10 158
Section 3-11 159
Section 4-1 162
Section 4-2 182
Section 4-3 215
Section 4-4 225
Section 4-5 226
Section 4-6 229

S.V 04/24