John Deere 753J & 759J Feller Buncher Operation Manual PDF

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John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

• P/N: OMT288787_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 753J, 759J
• Series: J SERIES
• Serial: PIN: 1T0753JX_ C220453—, PIN: 1T0759JX _C220453—
• Additional Information: For complete service information also see: PC10230, PC10232, T288676

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Information for European Union Directives Compliance 22
Recognize Safety Information 23
Follow Safety Instructions 23
Operate Only If Qualified 23
Wear Protective Equipment 24
Avoid Unauthorized Machine Modifications 24
Inspect Machine 24
Stay Clear of Moving Parts 24
Avoid High-Pressure Fluids 25
Avoid High-Pressure Oils 25
Work In Ventilated Area 26
Prevent Fires 26
In Case of Machine Fire 27
Prevent Battery Explosions 27
Handle Chemical Products Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 28
Prepare for Emergencies 28
Clean Debris from Machine 29
Control Pattern 29
Safety—Operating Precautions 30
Use Steps and Handholds Correctly 30
Start Only From Operator’s Seat 30
Use and Maintain Seat Belt 30
Prevent Unintended Machine Movement 30
Operate Machine Safely 31
Avoid Machine Tip Over 32
Avoid Work Site Hazards 32
Keep Riders Off Machine 33
Use Care When Swinging Machine 33
Operate Booms With Care 33
Avoid Backover Accidents 34
Operating On Slopes 34
Add and Operate Attachments Safely 34
Travel Safely 34
Avoid Power Lines 35
Inspect and Maintain ROPS 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Machines Safely 36
Service Cooling System Safely 36
Service Accumulator Systems Safely 37
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Prevent Acid Burns 38
Drive Metal Pins Safely 38
Safety—Safety Signs 39
Replace Safety Signs 39
Safety Signs 40
Operation—Operator’s Station 42
Operator Controls and Instruments 42
Gauge Panel Functions 44
Diagnostic Display Unit (DDU) Functions 45
Diagnostic Display Unit (DDU) Operation 46
Side Console 47
Joystick (Multi-Function Control Lever)—Right Hand 48
Joystick (Multi-Function Control Lever)—Left Hand 48
Upper Control Panel 49
Track Drive Foot Pedals 50
Start Aid Panel 50
Pilot Shutoff 50
Engine Configuration Data 51
Diagnostic Trouble Codes (DTC) 51
Engine Diagnostic Trouble Codes (DTC) 51
Setup 1-Up Display 52
Setup 4-Up Display 53
Adjust Backlight 54
Adjust Contrast 54
Selecting Units of Measurement 54
Battery Converter 55
Fuse Panel 55
Electrical Box 57
Cab Heater and Air Conditioner 59
Dome Light 60
Operator’s Seat Adjustment 60
Compact Disc Player and Radio 61
Rear Window Secondary Exit 61
Skylight Secondary Exit 62
Cab Door Handles 64
Fire Extinguisher 65
Fire Extinguisher Access Ports 65
Fire Suppression System Time Delay—If Equipped 66
Cab Door Stop 66
Handholds 67
Engine Enclosure Door Ladder 68
Cab Ladder—759J Only 68
Engine Enclosure Door 69
Open and Close Enclosure Door Hand Pump 70
Operation—Operating the Machine 71
Before Starting Work 71
Off Level Operation 71
Inspect Machine Daily Before Starting 72
Engine Break-In Period 72
Before Starting Engine 73
Normal Starting Procedure — Above 0°C (32°F) 73
Cold Weather Starting — Below 0°C (32°F) 74
Cold Weather Start Aid—If Equipped 75
Hydraulic Warm-up Procedure 76
Swing Park Brake Switch 79
Stopping Procedure 79
Operating the Track Drive 80
Extend Undercarriage Life 83
Operating the Implements—General 84
Joystick (Multi-Function Control Lever)—Left Hand 85
Joystick (Multi-Function Control Lever)—Right Hand 88
Lowering Boom With Engine Stopped 91
Preparation of Machine Before Leaving for Cutting Area 92
Felling Technique 93
Felling Head 93
Towing Machine 94
Loading Machine On Trailer 94
Machine Recovery 95
Tiedown Points 97
Lifting 98
Maintenance—Machine 99
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 99
Hydraulic System Oil 99
Enclosure Door Pump Oil 99
Diesel Engine Oil—Tier 2 and Stage II Engines 100
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 101
Diesel Engine Break-In Oil 102
Track Drive and Swing Drive Gear Case Oil 102
Pump Drive Gear Case Oil 103
Diesel Fuel 104
Biodiesel Fuel 105
Lubricity of Diesel Fuel 106
Handling and Storing Diesel Fuel 106
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 107
Drain Intervals for Diesel Engine Coolant 108
John Deere COOL-GARD™ II Coolant Extender 108
Supplemental Coolant Additives 109
Operating in Warm Temperature Climates 109
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 110
Testing Diesel Engine Coolant 111
Multipurpose Extreme Pressure (EP) Grease 111
Operating in Warm Temperature Climates 112
Alternative and Synthetic Lubricants 112
Lubricant Storage 112
Mixing of Lubricants 112
Checking Windows Regularly 113
Disposing of Coolant 113
Maintenance—Periodic Maintenance 114
Engine Identification 114
Service Machine at Specified Intervals 114
Check the Hour Meter Regularly 114
Prepare Machine for Maintenance 115
Machine Service Position—Felling Head Attachment 115
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 116
Use Correct Fuels and Lubricants 116
Service Lights 116
Engine Service Light Adjustment 117
Enclosure Doors and Access Openings 118
Fuel Tank 119
Service Intervals 120
Required Parts 122
Maintenance—As Required 124
Inspect Serpentine Belt 124
Change Engine Air Filter Elements 125
Check and Clean Cab Fresh Air Filter 126
Check and Clean Cab Air Recirculation Filter 127
Check Coolant 128
Inspect Undercarriage Frame Joints 129
Maintenance—Every 10 Hours or Daily 130
Lubricate Hoist (Boom) Joints and Cylinder Ends 130
Check Coolant Level 130
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 131
Fire Suppression System—If Equipped 131
Check Engine Oil Level 132
Check and Drain Fuel/Water Separator 132
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 133
Check Pump Drive Gear Case Oil Level 133
Check Swing Drive Gear Case Oil Level 133
Check Hydraulic Oil Level 134
Check Fire Extinguisher 134
Check Track Sag 135
Adjust Track Sag 135
Lubricate Swing Pinion and Bearing 136
Lubricate Leveler—759J Only 137
Maintenance—Every 100 Hours 138
Check Track Drive Planetary Oil Level 138
Lubricate Door Hinges 138
Lubricate Latches and Knobs on Secondary Exit 139
Check Skylight Latch Tension 139
Check Engine RPM 140
Check Oil Level in Track Idler Assembly 140
Lubricate Swing Gear Case Bearing 141
Lubricate Rotary Manifold—759J Only 141
Maintenance—Initial Service 250 Hours 142
Change Engine Break-In Oil and Oil Filter 142
Change Pump Drive Gear Case Oil 143
Change Swing Drive Gear Case Oil 143
Check Hydraulic Pressures 143
Change Track Drive Planetary Oil 144
Check Planetary and Sprocket Mounting Cap Screw Torque 144
Check Swing Bearing Cap Screw Torque 145
Check Lower Roller Mounting Cap Screw Torque 145
Check Initial Track Shoe Cap Screw Torque 146
Maintenance—Every 500 Hours 147
Take Fluid Samples 147
Change Engine Oil and Oil Filter 147
Change Fuel/Water Separator Filter 148
Change Auxiliary Fuel Filter/Water Separator—If Equipped 149
Change Final Fuel Filter 150
Check Battery Electrolyte Level and Terminals 151
Check Enclosure Door Pump Oil Level 152
Change Track Drive Planetary Oil 153
Maintenance—Every 1000 Hours 154
Change Pump Drive Gear Case Oil 154
Change Swing Drive Gear Case Oil 154
Check Coolant 154
Maintenance—Every 2000 Hours 155
Check and Adjust Engine Valve Clearance 155
Change Enclosure Door Pump Oil 156
Change Hydraulic Oil 158
Replace Hydraulic Oil Return Filters 159
Replace Hydraulic Breather Filter 160
Maintenance—Every 4000 Hours 161
Replace Crankshaft Damper 161
Maintenance—Every 6000 Hours 162
Drain and Refill Engine Coolant 162
Miscellaneous—Machine 165
Clean Fuel Tank Inlet Screen 165
Drain Fuel Tank Sump 165
Check Air Intake Hoses 166
Bleed Fuel System 166
Clean Track Drive Planetaries 166
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 167
Do Not Service Control Valves, Cylinders, Pumps, or Motors 167
Precautions for Alternator and Regulator 167
Clean the Crankcase Vent Tube 167
Using Booster Batteries—24-Volt System 168
Handling, Checking, and Servicing Batteries Carefully 169
Using Battery Charger 170
Replacing Batteries 170
Removing and Installing Batteries 171
Fluid Sampling Test Ports—If Equipped 172
Welding on Machine 172
Storage Compartment 759J Only 173
Clean Machine Regularly 173
Accessory Outlets 174
Adding 12—Volt Accessories 174
Hardware Torque Specifications 174
Unified Inch Bolt and Screw Torque Values 175
Metric Bolt and Screw Torque Values 176
Check Hydraulic Filters 177
Inspect for Hydraulic Oil Leaks 177
Perform Overall Visual Inspection 178
Check Hydraulic Pump Mounting Cap Screws 178
Lubricate Felling Head 178
Check Cab Mounting Cap Screw Torque 179
Check Swing Gear Case Cap Screw Torque 179
Check Engine Mounting Cap Screw Torque 179
Check Rotary Manifold Cap Screw Torque—753J 180
Check Rotary Manifold Cap Screw Torque—759J 181
Check Cooler Upper Isolator Mount Cap Screw Torque 181
Check Front Idler Cap Screw Torque 182
Check Track Drive Planetary and Motor Mounting Cap Screws 182
Track Sag General Information 182
Check Track Shoe Hardware 183
Miscellaneous—Operational Checkout 184
Operational Checkout 184
Diagnostic Trouble Code Check 184
Operational Checks—Key Switch OFF, Engine OFF 184
Operational Checks—Key Switch ON, Engine OFF 185
Operational Checks—Key Switch ON, Engine ON 194
Miscellaneous—Troubleshooting 219
Using Troubleshooting Charts 219
Engine 220
Electrical System 224
Hydraulic System 226
Miscellaneous—Storage 230
Prepare Machine for Storage 230
Miscellaneous—Machine Numbers 231
Record Product Identification Number (PIN) 231
Record Engine Serial Number 231
Record Travel Motor Serial Numbers 231
Record Hydraulic Pump Serial Number 232
Keep Proof of Ownership 232
Keep Machines Secure 233
Miscellaneous—Specifications 234
Engine Specifications 234
Drain and Refill Capacities 235
Working Ranges 753J 236
Working Ranges 759J 239
Machine Specifications 753J 243
Machine Specifications 759J 245
753J Track Width—Lift Capacity 246
759J Track Width—Lift Capacity 247
EC Declaration of Conformity 248
Page Number 17
Section 1-1 21
Section 1-2 22
Section 1-3 30
Section 1-4 36
Section 1-5 39
Section 2-1 42
Section 2-2 71
Section 3-1 99
Section 3-2 114
Section 3-3 124
Section 3-4 130
Section 3-5 138
Section 3-6 142
Section 3-7 147
Section 3-8 154
Section 3-9 155
Section 3-10 161
Section 3-11 162
Section 4-1 165
Section 4-2 184
Section 4-3 219
Section 4-4 230
Section 4-5 231
Section 4-6 234

S.V 04/24