John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual PDF

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John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

• P/N: OMT231007_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 753J, 759J
• Series: J SERIES
• Serial: PIN: —1T0753JX_ C220452, PIN: —1T0759JX _C220452
• Additional Information: For complete service information also see: T231009, PC10034, PC10035, PC10050

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 753J & 759J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 21
Avoid High-Pressure Oils 22
Avoid High-Pressure Fluids 22
Beware of Exhaust Fumes 23
Prevent Fires 23
In Case of Machine Fire 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Dispose of Waste Properly 24
Prepare for Emergencies 25
Clean Trash From Machine 25
Control Pattern 25
Safety—Operating Precautions 26
Use Steps and Handholds Correctly 26
Start Only From Operator’s Seat 26
Use And Maintain Seat Belt 26
Prevent Unintended Machine Movement 27
Operate Machine Safely 27
Avoid Machine Tip Over 28
Avoid Worksite Hazards 29
Keep Riders Off Machine 29
Use Care When Swinging Machine 29
Operate Booms With Care 30
Avoid Backover Accidents 30
Operating On Slopes 30
Add and Operate Attachments Safely 31
Travel Safely 31
Avoid Power Lines 31
Inspect and Maintain ROPS 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 33
Service Accumulator Systems Safely 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 34
Prevent Acid Burns 35
Drive Metal Pins Safely 35
Safety—Safety Signs 36
Safety Signs 36
Operation—Operator’s Station 38
Operator Controls and Instruments 38
Gauge Panel Functions 40
Diagnostic Display Functions 42
Diagnostic Display Unit (DDU) Operation 43
Side Console 45
Joystick (Multi-Function Control Lever)—Right Hand 46
Joystick (Multi-Function Control Lever)—Left Hand 46
Upper Control Panel 47
Track Drive Foot Pedals 48
Start Aid Panel 48
Pilot Shutoff 48
Engine Configuration Data 49
Diagnostic Trouble Codes (DTC) 51
Engine Diagnostic Trouble Codes (DTC) 51
Setup 1-Up Display 53
Setup 4-Up Display 59
Adjust Backlight 63
Adjust Contrast 65
Selecting Units of Measurement 67
Battery Converter 70
Fuse Panel 71
Electrical Box 72
Cab Heater and Air Conditioner 73
Dome Light 73
Operator’s Seat Adjustment 74
Compact Disc Player and Radio 75
Rear Window Secondary Exit 75
Skylight Secondary Exit 76
Cab Door Handles 78
Fire Extinguisher 79
Fire Extinguisher Access Ports 79
Fire Suppression System Time Delay—If Equipped 80
Cab Door Stop 80
Handholds 81
Engine Enclosure Door Ladder 81
Cab Ladder—759J Only 82
Engine Enclosure Door 82
Open and Close Enclosure Door Hand Pump 83
Operation—Operating the Machine 84
Before Starting Work 84
Off Level Operation 84
Inspect Machine Daily Before Starting 85
Before Starting Engine 85
Normal Starting Procedure — Above 0°C (32°F) 86
Cold Weather Starting — Below 0°C (32°F) 87
Cold Weather Start Aid—If Equipped 88
Hydraulic Warm-up Procedure 89
Swing Park Brake Switch 92
Stopping Procedure 92
Operating the Track Drive 93
Extend Undercarriage Life 96
Operating the Implements—General 97
Joystick (Multi-Function Control Lever)—Left Hand 98
Joystick (Multi-Function Control Lever)—Right Hand 101
Lowering Boom With Engine Stopped 104
Preparation of Machine Before Leaving for Cutting Area 105
Felling Technique 106
Felling Head 106
Towing Machine 107
Loading Machine On Trailer 107
Machine Recovery 108
Maintenance—Machine 109
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 109
Hydraulic System Oil 109
Enclosure Door Pump Oil 109
Diesel Engine Oil — Tier 2 and Stage II 110
Diesel Engine Oil and Filter Service Intervals 111
Diesel Engine Break-In Oil 112
Track Drive and Swing Drive Gear Case Oil 112
Pump Drive Gear Case Oil 113
Diesel Fuel 114
Biodiesel Fuel 115
Low Sulfur Diesel Fuel Conditioner 116
Lubricity of Diesel Fuel 116
Handling and Storing Diesel Fuel 116
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 117
Drain Intervals for Diesel Engine Coolant 118
John Deere COOL-GARD™ II Coolant Extender 118
Supplemental Coolant Additives 119
Operating in Warm Temperature Climates 119
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 120
Testing Diesel Engine Coolant 121
Multipurpose Extreme Pressure (EP) Grease 121
Operating in Warm Temperature Climates 122
Oil Filters 122
Alternative and Synthetic Lubricants 122
Lubricant Storage 122
Mixing of Lubricants 122
Checking Windshield Regularly 123
Maintenance—Periodic Maintenance 124
Service Machine at Specified Intervals 124
Check the Hour Meter Regularly 124
Prepare Machine for Maintenance 125
Machine Service Position—Felling Head Attachment 125
Maintenance and Repair Record Keeping System 126
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 126
Use Correct Fuels and Lubricants 126
Service Lights 127
Engine Service Light Adjustment 127
Enclosure Doors and Access Openings 128
Fuel Tank 129
Service Intervals 130
Required Parts 132
Maintenance—As Required 134
Inspect Serpentine Belt 134
Check Air Filter Restriction Indicator and Pre-Cleaner 135
Change Engine Air Filter Elements 136
Clean Cab Fresh Air Filter 136
Clean Cab Recirculation Filter 137
Check Coolant 138
Inspect Undercarriage Frame Joints 139
Maintenance—Every 10 Hours or Daily 140
Lubricate Hoist (Boom) Joints and Cylinder Ends 140
Check Surge Tank Coolant Level 140
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 141
Fire Suppression System—If Equipped 141
Check Engine Oil Level 142
Drain Fuel/Water Separator 143
Check Pump Drive Gear Case Oil Level 143
Check Swing Drive Gear Case Oil Level 143
Check Hydraulic Oil Level 144
Inspect Fire Extinguisher 144
Check Track Sag 145
Adjust Track Sag 145
Lubricate Swing Pinion and Bearing 146
Lubricate Leveler—759J Only 147
Maintenance—Every 100 Hours 148
Check Oil Level in the Track Drive Planetaries 148
Lubricate Door Hinges 148
Lubricate Latches and Knobs on Secondary Exit 149
Check Skylight Latch Tension 149
Check Engine RPM 150
Check Oil Level in Idler Assembly 150
Lubricate Swing Gear Case Bearing 151
Lubricate Rotary Manifold—759J Only 151
Maintenance—Initial Service 250 Hours 152
Change Engine Break-In Oil and Filter 152
Change Pump Drive Gear Case Oil 153
Change Swing Drive Gear Case Oil 153
Check Hydraulic Pressures 153
Change Track Drive Planetary Oil 154
Check Planetary and Sprocket Mounting Cap Screw Torque 154
Check Swing Bearing Cap Screw Torque 155
Check Lower Roller Mounting Cap Screw Torque 155
Check Initial Track Shoe Cap Screw Torque 156
Maintenance—Every 250 Hours 157
Take Engine Oil Sample 157
Maintenance—Every 500 Hours 158
Take Fluid Samples 158
Change Engine Oil and Filter 158
Clean or Replace Fuel Strainer Screen 159
Change Primary Fuel Filter 159
Change Final Fuel Filter 160
Check Battery Electrolyte Level and Terminals 161
Check Enclosure Door Pump Oil 162
Change Track Drive Planetary Oil 163
Maintenance—Every 1000 Hours 164
Change Pump Drive Gear Case Oil 164
Change Swing Drive Gear Case Oil 164
Check Coolant 164
Maintenance—Every 2000 Hours 165
Check and Adjust Engine Valve Clearance 165
Change Enclosure Door Pump Oil 166
Change Hydraulic Oil 168
Replace Hydraulic Oil Return Filters 169
Replace Hydraulic Breather Filter 170
Maintenance—Every 4000 Hours 171
Replace Crankshaft Dampener 171
Maintenance—Every 6000 Hours 172
Change Engine Coolant 172
Miscellaneous—Machine 175
Clean Fuel Tank Inlet Screen 175
Drain Fuel Tank Sump 175
Check Air Intake Hoses 176
Bleed Fuel System 176
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 176
Do Not Service Control Valves, Cylinders, Pumps, or Motors 177
Precautions for Alternator and Regulator 177
Clean the Crankcase Vent Tube 177
Using Booster Batteries—24-Volt System 178
Handling, Checking, and Servicing Batteries Carefully 179
Using Battery Charger 180
Replacing Batteries 180
Removing and Installing Batteries 181
Fluid Sampling Test Ports—If Equipped 182
Welding on Machine 182
Storage Compartment 759J Only 183
Clean Machine Regularly 183
Accessory Outlets 184
Adding 12—Volt Accessories 184
Unified Inch Bolt and Screw Torque Values 185
Metric Bolt and Screw Torque Values 186
Check Hydraulic Filters 187
Inspect for Hydraulic Oil Leaks 187
Perform Overall Visual Inspection 188
Check Hydraulic Pump Mounting Cap Screws 188
Lubricate Felling Head 188
Check Cab Mounting Cap Screw Torque 189
Check Swing Gear Case Cap Screw Torque 189
Check Engine Mounting Cap Screw Torque 189
Check Rotary Manifold Cap Screw Torque—753J 190
Check Rotary Manifold Cap Screw Torque—759J 191
Check Cooler Upper Isolator Mount Cap Screw Torque 191
Check Front Idler Cap Screw Torque 192
Check Track Drive Planetary and Motor Mounting Cap Screws 192
Track Sag General Information 192
Check Track Shoe Hardware 193
Miscellaneous—Operational Checkout 194
Operational Checkout 194
Diagnostic Trouble Code Check 194
Operational Checks—Key Switch OFF, Engine OFF 194
Operational Checks—Key Switch ON, Engine OFF 195
Operational Checks—Key Switch ON, Engine ON 204
Miscellaneous—Trouble Shooting 227
Using Troubleshooting Charts 227
Engine 228
Electrical System 232
Hydraulic System 234
Miscellaneous—Storage 238
Prepare Machine for Storage 238
Monthly Storage Procedure 239
Miscellaneous—Machine Numbers 240
Record Product Identification Number (PIN) 240
Record Engine Serial Number 240
Record Travel Motor Serial Numbers 240
Record Hydraulic Pump Serial Number 241
Keep Proof of Ownership 241
Keep Machines Secure 242
Miscellaneous—Specifications 243
Engine Specifications 243
Drain and Refill Capacities 244
Working Ranges 753J 245
Working Ranges 759J 248
Machine Specifications 753J 252
Machine Specifications 759J 254
753J Track Width—Lift Capacity 255
759J Track Width—Lift Capacity 256
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 26
Section 1-4 33
Section 1-5 36
Section 2-1 38
Section 2-2 84
Section 3-1 109
Section 3-2 124
Section 3-3 134
Section 3-4 140
Section 3-5 148
Section 3-6 152
Section 3-7 157
Section 3-8 158
Section 3-9 164
Section 3-10 165
Section 3-11 171
Section 3-12 172
Section 4-1 175
Section 4-2 194
Section 4-3 227
Section 4-4 238
Section 4-5 240
Section 4-6 243

S.V 04/24