John Deere 759G LEVELING FELLER-BUNCHER Operator’s Manual PDF

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John Deere 759G LEVELING FELLER-BUNCHER Operator’s Manual – PDF DOWNLOAD

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John Deere 759G LEVELING FELLER-BUNCHER Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 759G LEVELING FELLER-BUNCHER Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety — Safety Features 9
759G Feller-Buncher Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 12
Prevent Fires 13
What To Do If the Machine Catches Fire 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Clean Trash from Machine 15
Control Pattern 15
Safety—Operating Precautions 16
Use Steps And Handholds Correctly 16
Start Only From Operator’s Seat 16
Use And Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Operate Machine Safely 17
Avoid Tipping 18
Keep Riders Off Machine 18
Use Care When Swinging Machine 19
Operate Booms with Care 19
Add And Operate Attachments Safely 19
Travel Safely 20
Avoid Power Lines 20
Driving/Transporting on Public Roads 21
Inspect and Maintain ROPS 22
Safety—Maintenance Precautions 23
Park And Prepare For Service Safely 23
Service Machines Safely 23
Service Cooling System Safely 24
Remove Paint Before Welding or Heating 24
Make Welding Repairs Safely 24
Prevent Acid Burns 25
Service Accumulator Systems Safely 25
Safety — Safety Signs 26
759G Feller-Buncher Safety Signs 26
759G Feller-Buncher Cab Safety Signs 28
759G Feller-Buncher Engine Safety Signs 30
Operator’s Station 32
Operator Controls and Instruments 32
Warning Lights 34
Gauges 36
Using Diagnostic Gauge to Access Engine Information 37
Using Touch Switches to Display Information 39
Changing Units of Measure (English or Metric) 41
Viewing Active Engine Service Codes (DTC) 42
Viewing Stored Service Codes (DTC) in Engine ECU 43
Reversing Fan (Optional) 44
Emergency Stop Button 44
Front Cab Work Lights 45
Rear, Front Enclosure Door And Cab Side Work Lights 45
Lower Front Cab Work Lights 46
Switch Light Dimmer Control 46
Ignition Key Switch 47
Engine Throttle Speed Dial 47
Boom Swing Brake Control Switch 48
Travel Speed Control Switch 49
Air Conditioner/Heater Controls 49
Cab Lower Control Panel 50
Fuse Panel 51
Electrical Box 52
Saw Drive Switch 52
Pilot Hydraulic Circuit Reset Switch 53
Horn 54
Travel Alarm Cancel 54
Circuit Breakers 55
Defroster Fan 55
Dome Light 56
Leveler Speed Controls 57
Operator’s Seat 57
Foot Pedal and Joystick Controls 61
AM/FM Stereo Cassette 61
Cab Air Filter 62
Rear Window Secondary Exit 62
Cab Door Release Handle 64
Fire Extinguisher 65
Fire Extinguisher Access Ports 65
Fire Suppression System Time Delay 66
Cab Door Stop 66
Safety Handholds 67
Cab Ladder 68
Enclosure Door Ladder 68
Enclosure Door Hand Pump 69
Engine Enclosure Door 69
ECU Unit 70
Operating the Machine 71
Pre-Start Checks 71
Leveler 72
Before Starting the Engine 72
Normal Starting Procedure — Above 0°C (32 °F) 73
Cold Weather Starting — Below 0°C (32 °F) 75
Hydraulic Warm-up Procedure 76
Stopping Procedure 79
Operating the Track Drive 81
Using Booster Batteries 84
Operating The Implements — General 85
Joystick Control Lever — Left Hand 86
Joystick Control Lever — Right Hand 89
Control Panel 92
Lowering Boom with Engine Stopped 94
Preparation of Machine Before Leaving For Cutting Area 95
Felling Technique 97
Felling Head 99
Maintenance — Machine 100
Modifications or Repairs to Roll-over Protective Structures (ROPS) 100
Fuels and Lubricants Specifications Table 101
Diesel Engine Oil 102
Track Drive and Swing Drive Oils 103
Recommended Hydraulic System Summer Oils 104
Recommended Hydraulic System Winter Oils 105
Diesel Fuel 106
Diesel Engine Coolant 107
Grease 108
Handling and Storing Diesel Fuel 108
Lubricity of Diesel Fuel 109
Supplemental Coolant Additives 110
Operating in Warm Temperature Climates 111
Additional Information about Diesel Engine Coolants and Supplemental Coolant Additives 112
Testing Diesel Engine Coolant 114
Oil Filters 114
Alternative and Synthetic Lubricants 115
Lubricant Storage 115
Mixing of Lubricants 116
Checking Windshield Regularly 116
Maintenance — Periodic Maintenance 117
Service Your Machine at Specified Intervals 117
Check the Hourmeter Regularly 117
Use Correct Fuels and Lubricants 117
Engine Break in Period 118
Prepare Machine for Maintenance 119
Machine Service Position – Felling Head 120
Maintenance and Repair Record Keeping System 120
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit 121
Periodic Maintenance Table – OLD 122
Bolt Torque Chart 127
Conversion Table for Pressures 128
759G with FS20 Felling Head 130
Maintenance — Every 8 Hours or Daily 132
General 132
Service Lights 133
Engine Enclosure Service Light 133
Service Enclosure 134
Check Engine Oil Level 136
Check Air Filter Restriction Indicator and Pre-cleaner 137
Check Engine Coolant Level 138
Check Final Fuel Filter 138
Check and Clean Radiator, Coolers and Condenser Fins 139
Check and Clean Radiator Pre-Screen 141
Check Hydraulic Fluid Level 141
Check Hydraulic Filters 142
Check Pilot Pressure Filter Indicator 142
Check Swing Drive Gearbox Oil Level 142
Lubricate Attachment 143
Lubricate Boom Joints and Cylinder Ends 143
Lubricate Swing Pinion and Bearing 144
Lubricate Leveler 145
Lubricate Door Hinges 146
Inspect for Hydraulic Oil Leaks 147
Perform Overall Visual Inspection 148
Maintenance — After First 100 Hours 149
Change Engine Oil And Filter 149
Change Oil in the Track Drive Planetaries 150
Change Oil in the Swing Drive Gearbox 151
Maintenance — 50 Hours 152
Check Initial Track Shoe Bolt Torque 152
Maintenance — Every 125 Hours 153
Perform 8 Hour Interval Maintenance Procedures 153
Check Battery Electrolyte Level 153
Refer to Fire Suppression System Manufacturer’s Manual (If Installed) 153
Check Engine RPM 154
Check Hydraulic Pump Mounting Bolts 155
Check Hydraulic Motor Mounting Bolts 156
Check Oil Level In Idler Assembly 156
Check Oil Level in the Track Drive Planetaries 156
Lubricate Driveshaft and Motor Coupling 157
Check Swing Bearing Bolt Torque 157
Check Cab Mounting Bolt Torque 158
Check Swing Gearbox Bolt Torque 158
Check Engine Mounting Bolt Torque 159
Check Rotary Manifold Bolt Torque 160
Check Cooler Upper Isolator Mount Bolt Torque 161
Check Lower Roller Mounting Bolt Torque 161
Check Front Idler Bolt Torque 162
Check Planetary And Sprocket Mounting Bolt Torque 162
Lubricate Swing Gearbox Bearing 163
Lubricate Latches and Knobs on Secondary Exit 163
Check Skylight Latch Tension 164
Perform Overall Visual Inspection 165
Check Traction Drive Planetary and Motor Bolts 166
Maintenance — Every 250 Hours 167
Perform 125 Hour Interval Maintenance Procedures 167
Change Engine Oil And Filter 167
Clean Primary Fuel Filter Screen 169
Change Air Filter Elements 170
Check A/C Compressor Belt Tension 171
Check Initial Track Shoe Bolt Torque 172
Maintenance — Every 500 Hours 173
Perform 250 Hour Interval Maintenance Procedures 173
Change Final Fuel Filter 173
Check Cooling System 174
Change Pilot Circuit Filter 175
Check Oil in the Enclosure Door Pump 175
Maintenance — Every 1000 Hours 176
Perform 500 Hour Interval Maintenance Procedures 176
Replace Hydraulic Oil Return Filters 177
Change Oil in the Track Drive Planetaries 178
Change Oil in the Swing Drive Gearbox 178
Check Saw Speed 179
Change Oil in the Enclosure Door Pump 180
Maintenance — Every 2000 Hours 181
Perform 1000 Hour Interval Maintenance Procedures 181
Check Specific Gravity of Battery Electrolyte 181
Change Engine Coolant 181
Maintenance — As Required 182
Drain Hydraulic Fluid 182
Clean Track Drive Planetaries 183
Drain Final Fuel Filter 183
Clean Cab Air Filter 184
Refilling the Engine Enclosure Door Pump 185
Lubricate Pivot Blocks 186
Miscellaneous — Machine 187
Checking the Engine Torsional Damper 187
Cleaning the Crankcase Vent Tube 187
Inspecting and Cleaning Windows 188
Miscellaneous — Operational Checkout 189
Operational Checkout 189
Gauges and Indicators 189
Driving Controls 192
Hydraulic Functions 193
Undercarriage Checks 202
Cooling System Checks 203
Accessories 205
Miscellaneous — Troubleshooting 209
General 209
Diagnose No Electrical Power 209
Diagnose Engine Start 210
Diagnose Travel Brakes 211
Diagnose Oil Cooler 212
Diagnose Swing Function 213
Diagnose Hoist Boom Function 214
Diagnose Stick Boom Function 214
Diagnose Tilt Function 215
Diagnose Engine Enclosure Door 215
Diagnose Air Conditioning 216
Diagnose Leveling Cylinders 216
Miscellaneous — Storage 217
Prepare Machine for Storage 217
Miscellaneous — Serial Numbers 219
Keep Machines Secure 219
Keep Proof of Ownership 219
Model and Serial Number Record 219
Miscellaneous — Specifications 222
759G Feller-Buncher with FS20 Felling Head Dimensions 222
Technical Information 224

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