John Deere 759GH TRACKED HARVESTER Operator’s Manual – PDF DOWNLOAD

Description

John Deere 759GH TRACKED HARVESTER Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 759GH TRACKED HARVESTER Operator’s Manual – PDF DOWNLOAD

Part Number (P/N): F388824_SK
Language: English
Division: Forestry
Product Lines: Tracked Harvesters
Publication Type: Operator’s Manuals
Associated Models: 759GH
Series: G SERIES
Serial Range: 001068-
Notes: 759GH Leveling Tracked Harvester

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 759GH TRACKED HARVESTER Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety — Safety Features 9
759GH Harvester Safety Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 12
Prevent Fires 13
What To Do If the Machine Catches Fire 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Clean Trash from Machine 15
Control Pattern 15
Safety—Operating Precautions 16
Use Steps And Handholds Correctly 16
Start Only From Operator’s Seat 16
Use And Maintain Seat Belt 16
Prevent Unintended Machine Movement 17
Operate Machine Safely 17
Avoid Tipping 18
Keep Riders Off Machine 18
Use Care When Swinging Machine 19
Operate Booms with Care 19
Add And Operate Attachments Safely 19
Travel Safely 20
Avoid Power Lines 20
Driving/Transporting on Public Roads 21
Inspect and Maintain ROPS 22
Safety—Maintenance Precautions 23
Park And Prepare For Service Safely 23
Service Machines Safely 23
Service Cooling System Safely 24
Remove Paint Before Welding or Heating 24
Make Welding Repairs Safely 24
Prevent Acid Burns 25
Service Accumulator Systems Safely 25
Safety — Safety Signs 26
759GH Harvester Safety Signs 26
759GH Harvester Cab Safety Signs 28
759GH Harvester Engine Safety Signs 30
Operator’s Station 32
Operator Controls and Instruments 32
Warning Lights 35
Gauges 36
Using Diagnostic Gauge to Access Engine Information 37
Using Touch Switches to Display Information 39
Changing Units of Measure (English or Metric) 41
Viewing Active Engine Service Codes (DTC) 42
Viewing Stored Service Codes (DTC) in Engine ECU 43
Reversing Fan (Optional) 44
Emergency Stop Button 44
Front Cab Work Lights 45
Rear, Front Enclosure Door And Cab Side Work Lights 45
Lower Front Cab Work Lights 46
Switch Light Dimmer Control 46
Ignition Key Switch 47
Engine Throttle Speed Dial 47
Boom Swing Brake Control Switch 48
Travel Speed Control Switch 49
Air Conditioner/Heater Controls 49
Cab Lower Control Panel 50
Fuse Panel 51
Electrical Box 52
Pilot Hydraulic Circuit Reset Switch 52
Horn 53
Travel Alarm Cancel 53
Circuit Breakers 54
Defroster Fan 54
Dome Light 55
Leveler Speed Controls 56
Operator’s Seat 56
Foot Pedal and Joystick Controls 59
AM/FM Stereo Cassette 60
Cab Air Filter 60
Rear Window Secondary Exit 61
Cab Door Release Handle 63
Fire Extinguisher 63
Fire Extinguisher Access Ports 64
Fire Suppression System Time Delay 64
Cab Door Stop 65
Safety Handholds 65
Cab Ladder 66
Enclosure Door Ladder 67
Enclosure Door Hand Pump 67
Engine Enclosure Door 68
ECU Unit 69
Operating the Machine 70
Pre-Start Checks 70
Leveler 70
Before Starting the Engine 71
Normal Starting Procedure — Above 0°C (32 °F) 71
Cold Weather Starting — Below 0°C (32 °F) 73
Hydraulic Warm-up Procedure 74
Stopping Procedure 77
Operating the Track Drive 79
Using Booster Batteries 81
Operating The Implements — General 82
Joystick Control Lever — Left Hand 83
Joystick Control Lever — Right Hand 86
Cab Systems 89
Control Panel 90
Lowering Boom with Engine Stopped 91
Preparation of Machine Before Leaving For Cutting Area 92
Felling Technique 93
Maintenance — Machine 95
Modifications or Repairs to Roll-over Protective Structures (ROPS) 95
Fuels and Lubricants Specifications Table 96
Diesel Engine Oil 97
Track Drive and Swing Drive Oils 98
Recommended Hydraulic System Summer Oils 99
Recommended Hydraulic System Winter Oils 100
Diesel Fuel 101
Diesel Engine Coolant 102
Grease 103
Handling and Storing Diesel Fuel 103
Lubricity of Diesel Fuel 104
Supplemental Coolant Additives 105
Operating in Warm Temperature Climates 106
Additional Information about Diesel Engine Coolants and Supplemental Coolant Additives 107
Testing Diesel Engine Coolant 109
Oil Filters 109
Alternative and Synthetic Lubricants 110
Lubricant Storage 110
Mixing of Lubricants 111
Checking Windshield Regularly 111
Maintenance — Periodic Maintenance 112
Service Your Machine at Specified Intervals 112
Check the Hourmeter Regularly 112
Use Correct Fuels and Lubricants 112
Engine Break in Period 113
Prepare Machine for Maintenance 114
Machine Service Position – Harvesting Attachment 115
Maintenance and Repair Record Keeping System 115
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit 116
Periodic Maintenance Table 117
Bolt Torque Chart 122
Conversion Table for Pressures 123
759GH Harvester 124
Maintenance — Every 8 Hours or Daily 126
General 126
Service Lights 127
Engine Enclosure Service Light 127
Service Enclosure 128
Check Engine Oil Level 130
Check Air Filter Restriction Indicator and Pre-cleaner 131
Check Engine Coolant Level 132
Check Final Fuel Filter 132
Check and Clean Radiator, Coolers and Condenser Fins 133
Check and Clean Radiator Pre-Screen 134
Check Hydraulic Fluid Level 135
Check Hydraulic Filters 135
Check Pilot Pressure Filter Indicator 135
Check Swing Drive Gearbox Oil Level 136
Lubricate Harvesting Attachment 137
Lubricate Boom Joints and Cylinder Ends 138
Lubricate Swing Pinion and Bearing 138
Lubricate Leveler 139
Lubricate Door Hinges 140
Inspect for Hydraulic Oil Leaks 141
Perform Overall Visual Inspection 142
Maintenance — After First 100 Hours 143
Change Engine Oil And Filter 143
Change Oil in the Track Drive Planetaries 144
Change Oil in the Swing Drive Gearbox 145
Maintenance — 50 Hours 146
Check Initial Track Shoe Bolt Torque 146
Maintenance — Every 125 Hours 147
Perform 8 Hour Interval Maintenance Procedures 147
Check Battery Electrolyte Level 147
Refer to Fire Suppression System Manufacturer’s Manual (If Installed) 147
Check Engine RPM 148
Check Hydraulic Pump Mounting Bolts 149
Check Hydraulic Motor Mounting Bolts 150
Check Oil Level In Idler Assembly 150
Check Oil Level in the Track Drive Planetaries 150
Lubricate Harvesting Attachment 151
Check Swing Bearing Bolt Torque 151
Check Cab Mounting Bolt Torque 152
Check Swing Gearbox Bolt Torque 152
Check Engine Mounting Bolt Torque 153
Check Rotary Manifold Bolt Torque 154
Check Cooler Upper Isolator Mount Bolt Torque 155
Check Lower Roller Mounting Bolt Torque 155
Check Front Idler Bolt Torque 156
Check Planetary And Sprocket Mounting Bolt Torque 156
Lubricate Swing Gearbox Bearing 156
Lubricate Latches and Knobs on Secondary Exit 157
Check Skylight Latch Tension 158
Perform Overall Visual Inspection 158
Check Traction Drive Planetary and Motor Bolts 159
Maintenance — Every 250 Hours 160
Perform 125 Hour Interval Maintenance Procedures 160
Change Engine Oil And Filter 160
Change Final Fuel Filter 162
Change Air Filter Elements 163
Check A/C Compressor Belt Tension 163
Check Initial Track Shoe Bolt Torque 164
Maintenance — Every 500 Hours 165
Perform 250 Hour Interval Maintenance Procedures 165
Change Primary Fuel Filter 165
Check Cooling System 167
Change Pilot Circuit Filter 167
Check Oil in the Enclosure Door Pump 168
Maintenance — Every 1000 Hours 169
Perform 500 Hour Interval Maintenance Procedures 169
Replace Hydraulic Oil Return Filters 170
Change Oil in the Track Drive Planetaries 171
Change Oil in the Swing Drive Gearbox 171
Change Oil in the Enclosure Door Pump 172
Maintenance — Every 2000 Hours 173
Perform 1000 Hour Interval Maintenance Procedures 173
Check Specific Gravity of Battery Electrolyte 173
Change Engine Coolant 173
Maintenance — As Required 174
Drain Hydraulic Fluid 174
Clean Track Drive Planetaries 175
Drain Final Fuel Filter 175
Clean Cab Air Filter 176
Refilling the Engine Enclosure Door Pump 177
Lubricate Pivot Blocks 178
Miscellaneous — Machine 179
Checking the Engine Torsional Damper 179
Cleaning the Crankcase Vent Tube 179
Inspecting and Cleaning Windows 180
Miscellaneous — Operational Checkout 181
Operational Checkout 181
Gauges and Indicators 181
Driving Controls 184
Hydraulic Functions 185
Undercarriage Checks 192
Cooling System Checks 193
Accessories 195
Miscellaneous — Troubleshooting 199
General 199
Diagnose No Electrical Power 199
Diagnose Engine Start 200
Diagnose Travel Brakes 201
Diagnose Oil Cooler 202
Diagnose Swing Function 203
Diagnose Hoist Boom Function 204
Diagnose Stick Boom Function 204
Diagnose Telescoping Boom 205
Diagnose Engine Enclosure Door 205
Diagnose Air Conditioning 206
Diagnose Leveling Cylinders 206
Miscellaneous — Storage 207
Prepare Machine for Storage 207
Miscellaneous — Serial Numbers 209
Keep Machines Secure 209
Keep Proof of Ownership 209
Model and Serial Number Record 209
Miscellaneous — Specifications 212
759GH Harvester 212
Technical Information 214

S.V 04/24