John Deere 75D Excavator Operator’s Manual OMT239667 – PDF DOWNLOAD

Description

John Deere 75D Excavator Operator’s Manual OMT239667 – PDF DOWNLOAD

• Product Number (P/N): OMT239667_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 75D

TABLE OF CONTENTS:

John Deere 75D Excavator Operator’s Manual OMT239667 – PDF DOWNLOAD

75D Excavator 1
Introduction 2
Foreword 2
Emissions Control Warranty Statement 3
Required Emission-Related Information 4
Technical Information Feedback Form 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Add Cab Guarding for Special Uses 11
Inspect Machine 11
Stay Clear of Moving Parts 12
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Work In Ventilated Area 13
Prevent Fires, Clean Debris From Machine 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 15
Clean Debris from Machine 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 18
Avoid Work Site Hazards 18
Keep Riders Off Machine 19
Avoid Backover Accidents 19
Avoid Machine Tip Over and Machine Damage 20
Use Special Care When Lifting Objects 20
Add and Operate Attachments Safely 20
Prevent Unintended Detonation of Explosive Devices 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Cooling System Safely 22
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 23
Drive Metal Pins Safely 23
Safety—Safety Signs 24
Safety Signs 24
Operation—Operator’s Station 26
Pedals, Levers, and Panels 26
Front Switch Panel 27
Front Switch Panel Functions 27
Rear Switch Panel 28
Horn 28
Pilot Shutoff Lever 29
Travel Alarm and Travel Alarm Cancel Switch 29
Right Enable Switch 30
Seat Heater Switch—If Equipped 30
Engine Stop Knob 31
Cab Heater and Air Conditioner 32
Selecting Display Between Celsius and Fahrenheit 33
Operating the AM/FM Radio 33
Secondary Exit Tool 34
Opening Upper Front (Secondary Exit) Window 34
Removing and Storing the Lower Front Window 34
Opening Cab Door Window 35
Opening and Closing the Polycarbonate Type Roof Exit Cover 36
Adjusting the Mechanical Suspension Seat 36
Adjusting the Air Suspension Seat—If Equipped 37
Adjusting Left and Right Console Height 37
Operation—Monitor Operation 38
Monitor 38
Monitor Functions 39
Monitor Start-Up 40
Main Menu 41
Time Set Menu 41
Displaying Operating Conditions 42
Maintenance Settings 43
Screen Display When Scheduled Maintenance is Due 45
Fuel Rate Display/No Display 47
Language Settings 48
Alarm Occurrence Screen 49
Operation—Operating the Machine 52
Before Starting Work 52
Operator’s Daily Machine Check Before Starting 52
Starting Engine 53
Cold Weather Warm-Up 54
Travel Pedals and Levers 55
Control Lever Pattern Operation 56
Mechanical Control Lever Pattern Selector—If Equipped 57
Positioning Auxiliary Line Selector Valve—If Equipped 57
Operating Blade 58
Operating In Water and Mud 58
Driving Up a Steep or Slippery Slope 58
Lifting 59
Lower Boom With Engine Stopped 60
Parking Machine 61
Loading and Unloading for Transport 62
Towing Machine 63
Lifting Machine 63
Maintenance—Machine 64
Diesel Fuel 64
Lubricity of Diesel Fuel 65
Handling and Storing Diesel Fuel 65
Biodiesel Fuel 66
Testing Diesel Fuel 67
Minimizing the Effect of Cold Weather on Diesel Engines 68
Alternative and Synthetic Lubricants 69
Diesel Engine Break-In™ Oil 69
Diesel Engine Oil — Tier 3 and Stage IIIA 70
Diesel Engine Oil and Filter Service Intervals 71
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 72
Drain Intervals for Diesel Engine Coolant 73
John Deere COOL-GARD™ II Coolant Extender 73
Supplemental Coolant Additives 73
Operating in Warm Temperature Climates 74
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 74
Testing Diesel Engine Coolant 75
Hydraulic Oil 75
Travel Gear Case Oil 77
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 77
Maintenance—Periodic Maintenance 78
Service Machine at Specified Intervals 78
Check the Hour Meter Regularly 78
Prepare Machine for Maintenance 79
Open Access Doors for Service 79
Open Engine Hood for Service 80
Fuel Tank 80
Hydraulic Breaker and Crusher Attachments 80
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 81
Service Intervals 82
Required Parts 83
Maintenance—As Required 84
Check and Adjust Track Sag 84
Clean Fuel Tank Inlet Screen 86
Drain Fuel Tank Sump 87
Drain Water Separator 87
Check and Adjust A/C Belt 88
Clean Radiator Air Inlet Screen 88
Check Windshield Washer Fluid Level 89
Clean Air Cleaner Dust Valve 89
Check Coolant 90
Maintenance—Every 10 Hours or Daily 91
Check Hydraulic Tank Oil Level 91
Check Engine Oil Level 93
Check Recovery Tank Coolant Level 94
Maintenance—Initial Service—50 Hours 95
Inspect and Re-Torque Track Hardware 95
Maintenance—Every 100 Hours 96
Grease Bucket Pivot Pins 96
Grease Working Tool Pivots 97
Maintenance—Every 250 Hours 98
Grease Blade 98
Drain Hydraulic Tank Sump 98
Check Travel Gear Case Oil Level 99
Check Battery Electrolyte Level and Terminals 99
Clean or Replace Primary Air Cleaner Element 101
Inspect and Re-Torque Track Hardware 102
Take Engine Oil Sample 102
Maintenance—Every 500 Hours 103
Replace Fuel Filter 103
Replace Water Separator Element 103
Clean Fuel Pump Strainer 104
Change Engine Oil and Replace Filter 104
Check Air Intake Hoses 105
Grease Swing Bearing 106
Check Cab Fresh Air Filter 106
Check Cab Recirculating Air Filter 107
Grease Swing Bearing Gear 107
Take Fluid Samples 108
Maintenance—Every 1000 Hours 109
Replace Hydraulic Oil Tank Filter 109
Replace Pilot System Oil Filter 110
Adjust Engine Valve Clearance 110
Check and Adjust Fan Belt Tension 111
Replace Air Cleaner Elements and Dust Valve 112
Check Coolant 113
Maintenance—Every 2000 Hours 114
Clean the Engine Crankcase Ventilation Tube 114
Change Travel Gear Case Oil 114
Maintenance—Every 5000 Hours 115
Replace Swing Motor and Gear Case Filter 115
Change Hydraulic Tank Oil, Clean Suction Screen 116
Maintenance—Every 6000 Hours 119
Drain Cooling System 119
Cooling System Fill and Deaeration Procedure 120
Miscellaneous—Machine 121
Bleed Fuel System – Electric Fuel Pump 121
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 121
Do Not Service Control Valves, Cylinders, Pumps, or Motors 121
Precautions for Alternator and Regulator 122
Handling, Checking, and Servicing Batteries Carefully 123
Using Booster Batteries—24-Volt System 124
Using Battery Charger 125
Replacing Batteries 126
Fluid Sampling Test Ports—If Equipped 127
Welding On Machine 127
Welding Near Electronic Control Units 128
Keep Electronic Control Unit Connectors Clean 128
Clean the Machine Regularly 128
Adding 12-Volt Accessories 129
JDLink Machine Monitoring System (MMS)—If Equipped 129
Replacing Fuses 129
Replacing Bucket Teeth 132
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 133
Replacing Bucket Teeth—TK Series 133
Removing Bucket 134
Track Sag General Information 134
Hardware Torque Specifications 134
Unified Inch Bolt and Screw Torque Values 135
Metric Bolt and Screw Torque Values 136
Miscellaneous—Operational Checkout 137
Operational Checkout 137
Miscellaneous—Troubleshooting 165
Troubleshooting Procedure 165
Engine 166
Electrical System 170
Hydraulic System 172
Miscellaneous—Storage 174
Prepare Machine for Storage 174
Monthly Storage Procedure 175
Miscellaneous—Machine Numbers 176
Record Product Identification Number (PIN) 176
Record Engine Serial Number 176
Record Travel Motor Serial Numbers 176
Record Swing Motor Serial Number 177
Record Hydraulic Pump Serial Number 177
Keep Proof of Ownership 177
Keep Machines Secure 178
Miscellaneous—Specifications 179
75D Engine Specifications 179
75D Drain and Refill Capacities 179
75D Machine Specifications 180
75D Working Ranges 182
Lift Capacity—75D, Arm: 1 62 m (5 ft 4 in ), 450 mm (18 in ) Rubber Pads 183
Lift Capacity—75D, Arm: 1 62 m (5 ft 4 in ), Shoe: 600 mm (24 in ) 184
Lift Capacity—75D, Arm: 1 62 m (5 ft 4 in ), 450 mm (18 in ) Continuous Rubber Belt 185
Lift Capacity—75D, Arm: 2 12 m (6 ft 11 in ), 450 mm (18 in ) Rubber Pads 186
Lift Capacity—75D, Arm: 2 12 m (6 ft 11 in ), Shoe: 600 mm (24 in ) 187
Lift Capacity—75D, Arm: 2 12 m (6 ft 11 in ), 450 mm (18 in ) Continuous Rubber Belt 188
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 22
Section 1-5 24
Section 2-1 26
Section 2-2 38
Section 2-3 52
Section 3-1 64
Section 3-2 78
Section 3-3 84
Section 3-4 91
Section 3-5 95
Section 3-6 96
Section 3-7 98
Section 3-8 103
Section 3-9 109
Section 3-10 114
Section 3-11 115
Section 3-12 119
Section 4-1 121
Section 4-2 137
Section 4-3 165
Section 4-4 174
Section 4-5 176
Section 4-6 179

S.V 04/24