John Deere 75G Excavator Operator’s Manual OMT337609 – PDF DOWNLOAD

Description

John Deere 75G Excavator Operator’s Manual OMT337609 – PDF DOWNLOAD

• P/N: OMT337609_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 75G
• Serial: 1FF075GX__J015001—

For complete service information also see: TM12873, TM12876, OBTN4-G00200, ODTN4-G00200, SP326VOL1, SP458VOL2, CTM204219

TABLE OF CONTENTS:

John Deere 75G Excavator Operator’s Manual OMT337609 – PDF DOWNLOAD

75G Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Performance and Tampering 8
Carbon Dioxide Emissions (CO₂) 9
John Deere Online Bookstore 10
Required Emission-Related Information 10
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Protect Against Noise 19
Avoid Unauthorized Machine Modifications 19
Control Pattern 19
Control Pattern Selector—If Equipped 19
Add Cab Guarding for Special Uses 20
Inspect Machine 20
Stay Clear of Moving Parts 20
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 21
Work In Ventilated Area 21
Avoid Static Electricity Risk When Refueling 22
High Debris Applications 22
Prevent Fires, Clean Debris From Machine 23
In Case of Machine Fire 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Handle Starting Fluid Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Exhaust Filter Ash Handling and Disposal 25
Prepare for Emergencies 26
Clean Debris from Machine 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Avoid Backover Accidents 29
Inspect and Maintain ROPS 29
Avoid Machine Tip Over and Machine Damage 30
Use Special Care When Lifting Objects 30
Use Care When Swinging Machine 31
Operate Boom With Care 31
Avoid Power Lines 31
Travel Safely 32
Prevent Acid Burns 32
Add and Operate Attachments Safely 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 34
Drive Metal Pins Safely 35
Use Proper Lifting Equipment 35
Clean Exhaust Filter Safely 36
Safety—Safety Signs 37
Safety Signs 37
Hydraulic Coupler Safety Signs—If Equipped 42
Operation—Operator’s Station 44
Pedals, Levers, and Panels 44
Switch Panel 45
Switch Panel Functions 46
Rear Left Panel 47
Horn 48
Pilot Shutoff Lever 49
Engine Stop Switch 49
Left Console 50
Travel Alarm and Travel Alarm Cancel Switch 50
Rear Right Panel 51
Right Console 51
Exhaust Filter Parked Cleaning Switch 52
Right Enable Switch 52
Auxiliary Function Enable Switch—If Equipped 53
Cab Heater and Air Conditioner 54
Selecting Display Between Celsius and Fahrenheit 55
Operating the AM/FM Radio 56
Fire Extinguisher Mounting Location 57
Secondary Exit Tool 57
Cab Dome Light Switch 58
Opening Upper Front (Secondary Exit) Window 59
Removing and Storing the Lower Front Window 60
Opening Cab Door Window 60
Opening and Closing the Polycarbonate Type Roof Exit Cover 61
Adjusting the Mechanical Suspension Seat 61
Adjusting Pilot Control Lever Console Height 62
Operation—Monitor Operation 63
Monitor 63
Monitor Functions 63
Monitor Start-Up 65
Main Menu 66
Main Menu—Alarm List 67
Main Menu—Air Conditioner 70
Main Menu—Radio 71
Main Menu—Setting Menu 72
Main Menu—Setting Menu—Date and Time 73
Main Menu—Setting Menu—Auto-Shutdown 73
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 74
Main Menu—Setting Menu—Sub Meter Selection 74
Main Menu—Setting Menu—Rear View Camera Monitor 75
Main Menu—Setting Menu—Display Item Selection 76
Main Menu—Setting Menu—Brightness Adjustment 76
Main Menu—Setting Menu—Language 77
Main Menu—Setting Menu—Unit Selection 77
Main Menu—Setting Menu—Main Menu Sequence Change 77
Main Menu—Information Menu 78
Main Menu—Information Menu—Operation 79
Main Menu—Information Menu—Maintenance 80
Main Menu—Information Menu—Troubleshooting 80
Main Menu—Information Menu—Monitoring 81
Operation—Operating the Machine 82
Before Starting Work 82
Operator’s Daily Machine Check Before Starting 82
Engine Break-In Period 82
Starting the Engine 83
Cold Weather Start Aid 83
Warm-Up Operation 84
Cold Weather Warm-Up 84
Operate Within Machine Limits 85
Digging and Grading Operation 85
Travel Pedals and Levers 87
Auxiliary Function Lever (AFL) 88
Exhaust Filter 89
Exhaust Filter Parked Cleaning 91
Control Lever Pattern Operation 93
Control Lever Pattern Conversion—If Equipped 94
Control Lever Pattern Conversion 94
Positioning Auxiliary Line Selector Valve—If Equipped 95
Operating Backfill Blade 95
Operating Tips—Backfill Blade 96
Operating in Water and Mud 96
Selecting Correct Track 96
Required Machine Stop Warning 96
Driving Up a Steep or Slippery Slope 98
Lower Boom With Engine Stopped 98
Parking the Machine 100
Loading Machine for Transport 100
Recovery Procedure 103
Lifting With Bucket Loop 103
Lifting With John Deere Quick Coupler 104
Lifting Machine 105
Locking the Hydraulic Coupler to the Attachment—If Equipped 106
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 108
Maintenance—Machine 109
Required Emission-Related Information 109
Diesel Fuel 109
Diesel Fuel Specifications 109
Lubricity of Diesel Fuel 109
Handling and Storing Diesel Fuel 110
Biodiesel Fuel 111
Testing Diesel Fuel 111
Supplemental Diesel Fuel Additives 112
Fuel Filters 112
Minimizing the Effect of Cold Weather on Diesel Engines 113
Alternative and Synthetic Lubricants 113
Lubricant Storage 114
Mixing of Lubricants 114
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 114
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 115
Diesel Engine Oil Service Interval for Operation at High Altitude 115
Oil Filters 116
Hydraulic Oil 116
Travel Gear Case Oil 117
Grease 117
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 118
Water Quality for Mixing with Coolant Concentrate 119
Operating in Warm Temperature Climates 119
Testing Coolant Freeze Point 120
Disposing of Coolant 120
Maintenance—Periodic Maintenance 121
Service Machine at Specified Intervals 121
Check the Hour Meter Regularly 121
Prepare Machine for Maintenance 122
Engine Access Door 122
Open Maintenance Access Doors 123
Fuel Tank 123
Hydraulic Breaker and Crusher Attachments 124
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 124
Service Intervals 125
Required Parts 126
Maintenance—As Required 127
Clean Radiator Core and Oil Cooler 127
Clean Rear Camera Lens—If Equipped 127
Check Track Sag—Rubber Track 128
Check Track Sag—Steel Track—If Equipped 129
Adjust Track Sag 130
Clean Fuel Tank Inlet Screen 130
Drain Water and Sediment from Fuel Tank Sump 131
Drain Water and Sediment from Primary Fuel Filter and Water Separator 132
Check and Adjust Air Conditioner Belt 133
Check and Clean Radiator Air Inlet Screen 134
Check Washer Fluid Level 134
Check and Clean Air Cleaner Dust Unloader Valve 134
Clean and Tighten Battery Terminals 135
Maintenance—10 Hours or Daily 136
Check Engine Oil Level 136
Check Hydraulic Tank Oil Level 137
Check Engine Coolant Level 139
Check Bucket Teeth 139
Check Seat Belt 139
Lubricate Hydraulic Coupler—If Equipped 140
Maintenance—Initial Service—50 Hours 141
Inspect and Re-Torque Track Hardware 141
Maintenance—Every 100 Hours 142
Lubricate Bucket and Link Pins 142
Lubricate Working Pivots 142
Lubricate Front End Pin Joints 143
Maintenance—Every 250 Hours 144
Check Travel Gear Case Oil Level 144
Drain Water and Sediment From Hydraulic Tank 144
Lubricate Blade Pins 145
Inspect and Re-Torque Track Hardware 146
Check Hybrid Battery Electrolyte Level—If Equipped 147
Take Engine Oil Sample 148
Maintenance—Every 500 Hours 149
Drain and Refill Engine Oil and Replace Filter 149
Lubricate Swing Bearing Gear 150
Lubricate Control Lever Universal Joint 151
Replace Primary Fuel Filter and Water Separator 152
Replace Final Fuel Filter 153
Lubricate Swing Bearing 153
Check Air Intake Hose 154
Clean Cab Fresh Air and Cab Recirculating Air Filters 155
Take Fluid Samples 156
Maintenance—Every 1000 Hours 157
Replace Pilot System Oil Filter 157
Check and Adjust Engine Valve Lash 158
Replace Hydraulic Tank Oil Filter 158
Check and Adjust Fan Belt Tension 160
Replace Engine Air Cleaner Element 161
Check Coolant Condition 161
Check Starter and Alternator 162
Maintenance—Every 2000 Hours 163
Drain and Refill Travel Gear Case Oil 163
Clean Engine Crankcase Ventilation Tube 163
Maintenance—Every 3000 Hours 164
Service Exhaust Filter 164
Maintenance—Every 4000 Hours 165
Replace Swing Drain Filter (S N —17522) 165
Replace Hydraulic Tank Vent Cap Filter 166
Maintenance—Every 5000 Hours 167
Drain and Refill Hydraulic Tank Oil 167
Drain Cooling System 169
Cooling System Fill and Deaeration Procedure 171
Miscellaneous—Machine 172
Bleed Fuel System 172
Bleed Hydraulic System 172
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 173
Do Not Service Control Valves, Cylinders, Pumps, or Motors 173
Precautions for Alternator and Regulator 173
Handling, Checking, and Servicing Batteries Carefully 173
Using Battery Charger 175
Using Booster Batteries—24-Volt System 177
Replacing Batteries 177
Welding on Machine 178
Keep Electronic Control Unit Connectors Clean 178
Adding 12-Volt Accessories 178
Replacing Fuses 179
Keep ROPS Installed Properly 180
Replacing Seat Belt 181
Clean Machine Regularly 182
Connecting and Disconnecting Auxiliary Lines 183
Replacing Bucket Teeth 185
Replacing Bucket Teeth—TK Series 186
Removing the Bucket 186
Installing Bucket With Quick Coupler 187
Track Sag General Information 188
Check Track Shoe Hardware 188
Rubber Track Care 189
Removing and Installing Rubber Track 189
Converting the Track 191
Hardware Torque Specifications 191
Unified Inch Bolt and Screw Torque Values 192
Metric Bolt and Screw Torque Values 193
Miscellaneous—Operational Checkout 194
Operational Checkout 194
Miscellaneous—Troubleshooting 235
Troubleshooting Procedure 235
Engine 236
Hydraulic System 240
Electrical System 242
Miscellaneous—Storage 244
Prepare Machine for Storage 244
Monthly Storage Procedure 244
Miscellaneous—Machine Numbers 246
Record Product Identification Number (PIN) 246
Record Engine Serial Number 246
Record Hydraulic Coupler Serial Number—If Equipped 247
Keep Proof of Ownership 247
Keep Machines Secure 248
Miscellaneous—Specifications 249
Engine Specifications 249
Drain and Refill Capacities 249
Machine Specifications 250
Working Ranges 252
Excavator Lift Capacity—Blade: 2370 mm (7 ft 9 in); Arm: 1 62 m (5 ft 4 in);Bucket: 0 28 m3(0 37 yd3); Rubber Crawler Pad: 450 mm (1 ft 6 in) 253
Excavator Lift Capacity—Blade: 2370 mm (7 ft 9 in); Arm: 2 12 m (6 ft 11 in);Bucket: 0 28 m3(0 37 yd3); Rubber Crawler Pad: 450 mm (1 ft 6 in) 254
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 1 62 m (5 ft 4 in);Bucket: 0 28 m3(0 37 yd3); Triple Semi-Grouser Shoe: 600 mm (2 ft 0 in) 255
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 2 12 m (6 ft 11 in);Bucket: 0 28 m3(0 37 yd3); Tiple Semi-Grouser Shoe: 600 mm (2 ft 0 in) 256
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 1 62 m (5 ft 4 in);Bucket: 0 28 m3(0 37 yd3); Rubber Belt: 450 mm (1 ft 6 in) 257
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 2 12 m (6 ft 11 in);Bucket: 0 28 m3(0 37 yd3); Rubber Belt: 450 mm (1 ft 6 in) 258
Machine Design Life 258
Eurasian Economic Union 259
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 27
Section 1-4 33
Section 1-5 37
Section 2-1 44
Section 2-2 63
Section 2-3 82
Section 3-1 109
Section 3-2 121
Section 3-3 127
Section 3-4 136
Section 3-5 141
Section 3-6 142
Section 3-7 144
Section 3-8 149
Section 3-9 157
Section 3-10 163
Section 3-11 164
Section 3-12 165
Section 3-13 167
Section 4-1 172
Section 4-2 194
Section 4-3 235
Section 4-4 244
Section 4-5 246
Section 4-6 249

S.V 04/24