John Deere 8.1 L HazLoc Diesel Engine (PowerTech™) Operator’s Manual PDF

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John Deere 8.1 L HazLoc Diesel Engine (PowerTech™) Operator’s Manual OMRG37870 – PDF DOWNLOAD

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John Deere 8.1 L HazLoc Diesel Engine (PowerTech™) Operator’s Manual OMRG37870 – PDF DOWNLOAD

• P/N: OMRG37870_71
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 6081
• Series: POWERTECH
• Serial: HAZLOC DIESEL ENGINE (6081HFH70)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 8.1 L HazLoc Diesel Engine (PowerTech™) Operator’s Manual OMRG37870 – PDF DOWNLOAD

Contents 7
Record Keeping 9
Record Engine Serial Number 9
Declaration of Conformity 10
Certificates 11
IECEx Certificate for Engine Control Unit (ECU) Enclosure 12
IECEx Certificate for Engine Wiring Harness 16
ATEX Certificate for Engine Control Unit (ECU) Enclosure 19
ATEX Certificate for Engine Wiring Harness 21
USCG Letter – Retrofit Panel 23
USCG Letter – Summary Letter 25
Limitations on Usage 27
Description 27
Explanation of Markings 28
Traceability Requirements of PowerTech PowerTech is a trademark of Deere & Company™ HazLoc Engine Package Components 29
Engine Option Codes 30
Safety 31
Review Safety Information 31
Carefully Follow Maintenance Instructions 31
Recognize Safety Information 31
Understand Signal Words 31
Follow Safety Instructions 32
Replace Safety Signs 32
Prevent Bypass Starting 32
Handle Fuel Safely—Avoid Fires 33
Prepare for Emergencies 33
Handle Starting Fluid Safely 33
Handle Fluids Safely—Avoid Fires 34
Service Machines Safely 34
Wear Protective Clothing 34
Protect Against Noise 35
Handle Chemical Products Safely 35
Stay Clear of Rotating Drivelines 35
Practice Safe Maintenance 36
Work In Ventilated Area 36
Do Not Open High-Pressure Fuel System 37
Avoid High-Pressure Fluids 37
Avoid Heating Near Pressurized Fluid Lines 37
Remove Paint Before Welding or Heating 38
Service Cooling System Safely 38
Install Fan Guards 38
Avoid Hot Parts 39
Avoid Harmful Asbestos Dust 39
Prevent Battery Explosions 39
Handling Batteries Safely 40
Protect Against High Pressure Spray 41
Use Proper Lifting Equipment 41
Use Proper Tools 41
Work in Clean Area 42
Illuminate Work Area Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 43
Engine Operating Guidelines 44
John Deere Instrument (Gauge) Panel 44
Starting the Engine 45
Lubrication and Maintenance 46
Required Emission-Related Information 46
Carefully Follow Maintenance Instructions 46
Observe Service Intervals 46
Battery Enclosure 46
Initial Inspection of Engine and Engine Components 46
Lubrication And Maintenance Service Interval Chart 47
Lubrication & Maintenance/Daily 49
Daily Prestart Checks 49
Inspect Wiring Harness and Enclosures 49
Drain Sediment Bowl 49
Lubrication & Maintenance/500Hour/12Month 50
Perform Visual Inspections 50
Lubrication & Maintenance/1000Hour/24Month 51
Required Inspections and Maintenance by Trained Personnel 51
Lubrication & Maintenance/2000Hour/24Month 52
Checking and Adjusting Engine Valve Clearance 52
Service As Required 53
Additional Service Information 53
Checking Fuses 53
Aftermarket Component Maintenance 53
Troubleshooting 54
General Troubleshooting Information 54
Engine Wiring Harness Layout and Component Location Diagram 1 55
Engine Wiring Harness Layout and Component Location Diagram 2 56
Engine Wiring Harness Layout and Component Location Diagram 3 57
ECU Wiring Diagram 1 58
ECU Wiring Diagram 2 60
ECU Wiring Diagram 3 62
ECU Wiring Diagram 4 64
Lubrication and Maintenance Records 65
Using Lubrication and Maintenance Records 65
Initial Inspection 65
Daily (Prestarting) Service 65
500 Hour/12 Month Service 65
1000 Hour/24 Month Service 66
Service as Required 66
John Deere Service Literature Available 67
Technical Information 67
Contact Information 69
Restricted Component Installation Information 69
Restricted Parts for Trained Personnel Only Information 69
Page Number 7
Section 01 9
Section 05 31
Section 15 44
Section 20 46
Section 25 49
Section 30 50
Section 35 51
Section 40 52
Section 45 53
Section 50 54
Section 55 65
Section 75 67
Section 80 69

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