John Deere 80 Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 80 Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 80 Excavator Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

John Deere 80 Excavator Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety 11
John Deere Excavator Safety Features 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer Always Use Caution when Loading and Unloading Machines on a Trailer Always 13
Avoid Injury from Backover Accidents Before Moving Machine, be Sure All Persons are Clear of Area Always be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 14
Avoid Injury from Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury may Result if You Attempt to Mo 15
Inspect Machine 15
Use Handholds and Steps 16
Use Seat Belt 16
Maintain Seat Belt 17
Move and Operate Machine Safely 17
Operate Only From Operator’s Seat 18
Secondary Exits 18
Operate Machine Safely 18
Dig with Caution 19
Operate With Caution 19
Avoid Tipping 19
Avoid Power Lines 20
Drive Machine Safely 20
Beware of Exhaust Fumes 20
Park Machine Safely 21
Keep Riders off Machine 21
Operate Attachment Safely 22
Handle Fluids Safely—Avoid Fires 22
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
Clean Trash from Machine 23
Protect Against Flying Debris 24
Wear Protective Clothing 24
Protect Against Noise 24
Handle Chemical Products Safely 25
Warn Others of Service Work 25
Stay Clear of Moving Parts 26
Support Machine Properly 26
Service Cooling System Safely 26
Practice Safe Maintenance 27
Remove Paint Before Welding or Heating 28
Avoid Heating Near Pressurized Fluid Lines 28
Avoid High Pressure Fluids 29
Prevent Battery Explosions 29
Clean the Machine Regularly 30
Store Attachments Safely 30
Dispose of Waste Properly 31
Safety Signs 32
Safety Signs 32
Operator’s Station 39
Pedals And Levers 39
Monitor Panel And Right Console 39
Monitor Panel 40
Engine Coolant Temperature Gauge 40
Warm up Indicator 40
Alternator Voltage Indicator 40
Engine Oil Pressure Indicator 41
Engine Pre Heat Indicator 41
Engine Coolant Temperature Indicator 41
Air Filter Restriction Indicator 42
Hour Meter 42
Fuel Gauge 42
Switch Panel 43
Buzzer And Buzzer Stop Switch 43
Wiper Switch 44
Operating Lights Switch 44
Cab Light 45
Key Switch 45
Engine RPM Dial 46
Horn Switch 46
Heater 46
Control Panel Switch 47
Cab Door Release Lever 47
Secondary Exit Tool 47
Opening Upper Front (Secondary Exit) Window 48
Closing Upper Front Window 48
Removing and Storing the Lower Front Window 49
Opening Cab Door Window 50
Opening and Closing the Roof Exit Cover 50
Adjusting The Seat 51
Seat Belt 52
Operator’s Manual Compartment 52
Pre Start Inspection 53
Inspect Machine Daily Before Starting 53
Operating The Engine 54
Check Instruments Before Starting 54
Starting the Engine 54
Using Booster Batteries—24 Volt System 55
Check Instruments After Starting 56
Warming the Machine 56
Cold Weather Starting (Below 5°C Æ25°Fš) 56
Cold Weather Warm Up 57
Stopping The Engine 58
Driving The Machine 59
Steering the Machine Using Pedals 59
Steering The Machine Using Levers 61
Propel Speed Switch 62
Travel Alarm And Travel Alarm Cancel Switch 62
Parking The Machine 63
Parking Machine During Freezing Weather 64
Lock All Compartments 64
Operating The Machine 65
ISO/SAE Excavator Control Pattern 65
Control Lever Pattern Conversion 66
Deere Backhoe Control Pattern 68
Pilot Control Shut Off Lever 69
Auto Idle Switch 70
E (Economy) Mode Switch 71
Standard Mode 71
Operating Offset Boom—If Equipped 72
Operating Tips—Offset Boom 72
Operating Backfill Blade—If Equipped 73
Operating Tips—Backfill Blade 73
Operating Tips 74
Driving Machine 74
Driving on Slopes 75
Driving Down a Slope 75
Driving Up a Slope 75
Driving Up a Steep or Slippery Slope—Boom on Uphill End of Machine 76
Driving Up a Steep or Slippery Slope—Boom on Downhill End of Machine 76
Moving Machine off an Embankment 77
Leveling Machine 78
Using Bucket 78
Planning Spoil Piles 80
Trenching 80
Backfilling 81
Truck Loading 82
Operating in Water and Mud 83
Clean Track Frame Area 83
Lifting 84
Using Quick Coupler Type Attachments 86
Hydraulic Breaker and Crusher Attachments 87
Lower Boom With Engine Stopped 87
Transporting 89
Transporting 80 Excavator Equipped With Long Arm 89
Loading Machine on a Trailer 90
Fasten Machine to Trailer 91
Unloading Machine from Trailer 92
Towing Machine 93
Lifting the Machine 94
Fuels and Lubricants 95
Diesel Fuel 95
Lubricity Of Diesel Fuels 95
Low Sulfur Diesel Fuel Conditioner 96
Diesel Fuel Storage 96
Fuel Tank 97
Do Not Use Galvanized Containers 97
Diesel Engine Oil 98
Hydraulic Oil 99
Swing Gearbox and Propel Gearbox Oils 100
Track Roller, Front Idler, and Carrier Roller Oil 100
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 101
Oil Filters 101
Lubricant Storage 102
Alternative and Synthetic Lubricants 102
Mixing of Lubricants 103
Periodic Maintenance 104
Service Your Machine at Specified Intervals 104
Check the Hour Meter Regularly 104
Use Correct Fuels and Lubricants 104
Prepare Machine for Maintenance 105
Open Access Doors for Service 105
Open Hood for Service 106
Maintenance and Repair Record Keeping System 107
OILSCAN Plus,® CoolScan Plus® and 3 Way Coolant Test Kit 108
Maintenance and Repair Record Keeping System 109
Maintenance—As Required 112
Check Track Sag 112
Adjusting Track Sag 113
Clean Fuel Tank Inlet Screen 114
Drain Fuel Tank Sump 114
Drain Primary Fuel Filter (Water Separator) 115
Clean Air Cleaner Dust Unloader Valve 115
Inspect Belt, Check And Adjust Tension 116
Clean Radiator Air Inlet Screen 116
Maintenance—Every 10 Hours or Daily 117
Check Hydraulic Oil Level 117
Check Engine Oil Level 119
Check Recovery Tank Coolant Level 120
Grease Long Front Working Tools/Attachments—If Equipped 120
Maintenance—Every 50 Hours 121
Grease Bucket Pivot Pins 121
Grease Boom 121
Maintenance—Every 250 Hours 124
Structural Inspection of Long Front—If Equipped 124
Grease Backfill Blade 124
Drain Hydraulic Tank Sump 125
Check Propel Gearbox Oil Level 126
Clean Dusty Primary Element 127
Inspect Element 128
Change Engine Oil and Replace Filter 129
Battery Filling Precautions 131
Checking Electrolyte Level 132
Check Swing Gearbox Oil Level 133
Maintenance—Every 500 Hours 134
Grease Swing Bearing 134
Grease Swing Bearing Gear 135
Replace Final Fuel Filter 136
Replace Primary Fuel Filter (Water Separator) 136
Check Air Intake Hose 137
Replace Hydraulic Oil Filter 138
Check Coolant In Radiator 140
Maintenance—Every 1000 Hours 141
Change Long Front Hydraulic Tank Oil—If Equipped 141
Replace Pilot Control Oil Filter 141
Replace Air Cleaner Elements 142
Replace Air Cleaner Dust Valve 143
Inspect Belt, Check And Adjust Tension 143
Maintenance—Every 2000 Hours 144
Change Hydraulic Tank Oil 144
Drain Cooling System 147
Diesel Engine Coolant 149
Cooling System Fill and Deaeration 150
Change Propel Gearbox Oil 151
Clean The Engine Crankcase Ventilation Tube 152
Check And Adjust Engine Valve Lash (Clearance) 152
Firing Order 4—Cylinder Engine 154
Check Engine Speeds 155
Engine Speed Control Cable Adjustment 156
Engine Control Motor and Sensor Adjustment 159
Engine Speed Learning Procedure 160
Change Swing Gearbox Oil 161
Maintenance 162
Do Not Service Injection Nozzles 162
Do Not Adjust Injection Pump 162
Bleeding the Fuel System 163
Precautions for Alternator and Regulator 163
Service Batteries Carefully 164
Checking Electrolyte Specific Gravity 166
Using Battery Charger 167
Replacing Batteries 168
Removing Batteries 168
Welding on Machine 169
Adding 12—Volt Accessories 169
Replacing Fuses 170
Fuse (Blade Type) Color Codes 171
Checking Travel Alarm System 171
Replacing Bucket Teeth 172
Replacing Bucket Tooth Tip—Heavy Duty Bucket 173
Adjusting Bucket Linkage 173
Removing the Bucket 175
Do Not Service Control Valves, Cylinders, Pumps or Motors 175
Track Sag General Information 176
Hardware Torque Specifications 176
Check Track Shoe Cap Screw Torque 177
Unified Inch Bolt and Cap Screw Torque Values 178
Metric Bolt and Cap Screw Torque Values 179
Additional Metric Cap Screw Torque Values 180
Check Oil Lines And Fittings 182
Service Recommendations for O Ring Boss Fittings 183
Service Recommendations for Flat Face O Ring Seal Fittings 185
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 186
Service Recommendations For Flared Connections—Straight or Tapered Threads 187
Service Recommendations For Inch Series Four Bolt Flange Fittings 188
Service Recommendations for Metric Series Four Bolt Flange Fitting 189
Operational Checkout 190
Operational Checkout 190
Operator Station Checks—Engine On 191
Hydraulic System Checks 194
Undercarriage Checks 201
Accessories Checks 203
Seat, Doors, Windows, Latches, and Locks Checks 206
Coolant Checks 211
Troubleshooting 214
Using Troubleshooting Charts 214
Engine 215
Electrical System 221
Hydraulic System 227
Storage 232
Prepare Machine for Storage 232
Monthly Storage Procedure 234
Machine Numbers 237
Record Product Identification Number (PIN) 237
Record Engine Serial Number 237
Record Propel Motor Serial Numbers 237
Record Swing Motor Serial Number 237
Record Hydraulic Pump Serial Number 238
Specifications 240
80 Excavator 240
Working Ranges 244
Engine Specifications 247
Drain and Refill Capacities 247
Lift Capacity—KG (LB) (without blade and with standard boom) 248
Lift Capacity—KG (LB) (without blade and with standard boom) 249
Lift Capacity—KG (LB) (without blade and with standard boom) 250
Lift Capacity—KG (LB) (without blade and with standard boom) 251
Lift Capacity—KG (LB) (blade off the ground with standard boom) 252
Lift Capacity—KG (LB) (blade off the ground with standard boom) 253
Lift Capacity—KG (LB) (blade off the ground with standard boom) 254
Lift Capacity—KG (LB) (blade off the ground with standard boom) 255
Lift Capacity—KG (LB) (without blade and with offset boom) 256
Lift Capacity—KG (LB) (without blade and with offset boom) 257
Lift Capacity—KG (LB) (blade off the ground and with offset boom) 258
Lift Capacity—KG (LB) (blade off the ground and with offset boom) 259
Crime Prevention Tips 260
Help Prevent Crime 260
Record Identification Numbers 260
Keep Proof of Ownership 260
Park Indoors Out of Sight 260
When Parking Outdoors 261
Reduce Vandalism 261
Report Thefts Immediately 262
Checklists 269
Maintenance and Repair Record Keeping System 269
John Deere Service Literature Available 273
Technical Information 273
John Deere Service Keeps You On The Job 275
AT YOUR SERVICE WHEN YOU NEED IT 275

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