John Deere 803M 853M & 859M Buncher Operator’s Manual OMT334794X19 PDF

Description

John Deere 803M 853M & 859M Tracked Feller Buncher Operator’s Manual OMT334794X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 803M 853M & 859M Tracked Feller Buncher Operator’s Manual OMT334794X19 – PDF DOWNLOAD

• P/N: OMT334794X19_Z4
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 803M, 853M, 859M
• Serials:
  • 1T0803MX_ _ C270423—409162
  • 1T0803MX_ _ D270423—409162
  • 1T0853MX_ _ C270423—409162
  • 1T0853MX_ _ D270423—409162
  • 1T0859MX_ _ C270423—409162
  • 1T0859MX_ _ D270423—409162

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 803M 853M & 859M Tracked Feller Buncher Operator’s Manual OMT334794X19 – PDF DOWNLOAD

803M, 853M, and 859M Tracked Feller Buncher 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Oils 34
Avoid High-Pressure Fluids 34
Work In Ventilated Area 34
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Control Pattern 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Avoid Work Site Hazards 41
Prevent Unintended Machine Movement 41
Operate Machine Safely 42
Avoid Machine Tip Over and Machine Damage 42
Keep Riders Off Machine 43
Use Care When Swinging Machine 43
Operate Boom With Care 43
Avoid Backover Accidents 44
Operating On Slopes 44
Prevent Acid Burns 44
Add and Operate Attachments Safely 45
Travel Safely 45
Avoid Power Lines 45
Inspect and Maintain ROPS 46
Keep the Operator Protective Structure (OPS) in Place 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Service Accumulator Systems Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Use Proper Lifting Equipment 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 63
Operator Controls and Instruments 63
Left Joystick 64
Right Joystick 65
Track Drive Pedals 67
Sealed Switch Module (SSM) 68
Sealed Switch Module (SSM) Functions 69
Primary Display Unit (PDU) 73
Primary Display Unit (PDU) Functions 74
Dome Light 75
Radio 76
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 79
Horn 80
Accessory Outlets 80
Air Conditioning and Heating Controls 81
Operator’s Seat—Air Suspension 82
Operator’s Seat—Mechanical Suspension 84
Fire Extinguisher 85
Alternative Exits 85
Cab Door Handles 88
Cab Door Stop 88
Operation—Operating the Machine 89
Before Starting Work 89
Driving Up a Steep or Slippery Slope 89
Off Level Operation 89
Inspect Machine Daily Before Starting 89
Battery Disconnect Switch 90
Engine Break-In Period 90
Before Starting Engine 91
Operator Ability 91
Engine Block Heater—If Equipped 91
Normal Starting Procedure—Above 0°C (32°F) 92
Cold Weather Starting—Below 0°C (32°F) 92
Hydraulic Warm-Up Procedure 94
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 95
Stopping Procedure 97
Operating the Track Drive 98
Extend Undercarriage Life 99
Operating the Implements—General 100
Operating Functions—Left Joystick 100
Operating Functions—Right Joystick 103
Rapid Cycle System (RCS) Operation 105
Operating Functions—Leveling Platform—If Equipped 105
Lowering Boom With Engine Stopped 107
Operating Slope Indicator System—If Equipped 108
Preparation of Machine Before Leaving for Cutting Area 109
Felling Technique 110
Felling Head 111
Recovering the Machine 112
Loading Machine on Trailer 117
Operating in Water and Mud 118
Service ADVISOR™ Remote (SAR) Software Delivery Process 118
Parking the Machine 119
Lifting the Machine 119
Operation—Monitor Operation 120
Main Menu 120
Operation—Motions 120
Operation—RCS Adjustments 121
Operation—Tree Counter 122
Operation—Joystick Lever Pattern 123
Operation—Joystick Button Pattern 124
Operation—Copy Operator Settings 124
Operation—Fluid Economy 125
Operation—Change Operator 125
Operation—Engine Speed Adjustments 126
Operation—Restore All Factory Defaults 126
Diagnostics—Codes 126
Diagnostics—Machine Readings 127
Diagnostics—Engine Readings 130
Diagnostics—Controller ID 131
Diagnostics—Machine ID 131
Diagnostics—Software Delivery 132
Diagnostics—JDLink Readings 133
Setup—Monitor 133
Setup—Antitheft/Security 134
Setup—Calibration 135
Setup—Machine Configuration 135
Setup—Auto Fan Reversing 136
Operation—TimberNavi™ Monitor Operation—If Equipped 137
Using the Display 137
Main Display and Functions 138
Menu 139
View Menu 148
Record Track Menu 152
Measure Menu 152
Point of Interest Menu 153
Maintenance—Machine 154
Required Emission-Related Information 154
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 154
Diesel Engine Break-In™ Oil 154
Diesel Engine Oil — Tier 3 and Stage IIIA 155
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 156
Diesel Engine Oil — Tier 2 and Stage II 157
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 158
Diesel Engine Oil Service Interval for Operation at High Altitude 158
Oil Filters 159
Track Drive and Swing Drive Gear Case Oil 159
Hydraulic Oil 160
Enclosure Door Pump Oil 161
Pump Drive Gear Case Oil 161
Diesel Fuel 162
Lubricity of Diesel Fuel 162
Handling and Storing Diesel Fuel 163
Biodiesel Fuel 164
Testing Diesel Fuel 165
Supplemental Diesel Fuel Additives 165
Fuel Filters 165
Minimizing the Effect of Cold Weather on Diesel Engines 166
Starting Aid Can Replacement 167
Multipurpose Extreme Pressure (EP) Grease 168
Alternative and Synthetic Lubricants 168
Lubricant Storage 168
Mixing of Lubricants 168
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 169
John Deere COOL-GARD™ II Coolant Extender 170
Water Quality for Mixing with Coolant Concentrate 170
Operating in Warm Temperature Climates 170
Testing Coolant Freeze Point 171
Disposing of Coolant 171
Maintenance—Periodic Maintenance 172
Engine Identification 172
Service Machine at Specified Intervals 172
Check the Hour Meter Regularly 173
Service Lights 173
Enclosure Door and Maintenance Doors 173
Prepare Machine for Maintenance 179
Machine Service Position—Attachment 180
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 180
Fuel Tank 180
Service Intervals 181
Required Parts 183
Maintenance—As Required 184
Inspect Serpentine Belt 184
Replace Engine Air Filter Elements 185
Lubricate Door Hinges 186
Lubricate Toolbox Door Hinges—If Equipped 186
Check and Clean Cooling System and Condenser Fins 187
Maintenance—Every 10 Hours or Daily 188
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 188
Check Fire Suppression System—If Equipped 190
Check Swing Drive Gear Case Oil Level 190
Check Hydraulic Oil Level 191
Check Engine Oil Level 193
Check Pump Drive Gear Case Oil Level—If Equipped 193
Check and Drain Primary Fuel Filter and Water Separator 194
Check and Drain Final Fuel Filter 194
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 195
Check Engine Coolant Level 196
Check Track Sag 196
Adjust Track Sag 197
Lubricate Boom Joints and Cylinder Ends 199
Lubricate Swing Drive Pinion and Bearing 199
Lubricate Crank and Link 200
Inspect Fire Extinguisher 200
Maintenance—Initial Service—100 Hours 201
Check Track Shoe Cap Screw Torque 201
Maintenance—Every 100 Hours 202
Lubricate Swing Drive Gear Case Bearing 202
Check Idler Oil Level 202
Maintenance—Initial Service—250 Hours 203
Drain and Refill Swing Drive Gear Case Oil 203
Drain and Refill Track Drive Planetary Oil 204
Drain and Refill Pump Drive Gear Case Oil—If Equipped 205
Check Lower Roller Mounting Cap Screw Torque 206
Maintenance—Every 250 Hours 207
Check Rear Window Alternative Exit Latches and Retainer Knobs 207
Check Skylight Latch Tension 207
Check Track Drive Planetary Oil Level 208
Check Track Shoe Cap Screw Torque 209
Take Engine Oil Sample 209
Maintenance—Every 500 Hours 210
Replace Fuel Prefilter—If Equipped 210
Replace Primary Fuel Filter and Water Separator 211
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 212
Replace Final Fuel Filter 213
Drain and Refill Engine Oil and Replace Filter 214
Check Battery Electrolyte Level and Terminals 215
Check Air Intake Hoses 216
Check Enclosure Door Pump Oil Level 217
Drain Water and Sediment From Fuel Tank 217
Take Fluid Samples 217
Maintenance—Every 1000 Hours 218
Drain and Refill Swing Drive Gear Case Oil 218
Check Coolant Condition 219
Drain and Refill Pump Drive Gear Case Oil—If Equipped 220
Drain and Refill Track Drive Planetary Oil 221
Check Cab Fresh Air and Cab Recirculation Filters 222
Maintenance—Every 2000 Hours 223
Drain and Refill Hydraulic Oil 223
Replace Hydraulic Oil Return Filters 225
Replace Hydraulic Oil Breather Filter 226
Replace Hydrostatic Charge Oil Filter—If Equipped 226
Replace Hydrostatic Pump Case Oil Filter—If Equipped 227
Check and Adjust Engine Valve Lash 227
Drain and Refill Enclosure Door Pump Oil 228
Replace Fuel Cap Breather Element 229
Maintenance—Every 6000 Hours 230
Drain and Refill Engine Coolant 230
Miscellaneous—Machine 232
Clean Machine Regularly 232
Service Ladder 232
Inspect and Clean Polycarbonate Windows 233
Clean Fuel Tank Inlet Screen 234
Circuit Breakers 234
Using Booster Batteries—24-Volt System 235
Using Battery Charger 236
Handling, Checking, and Servicing Batteries Carefully 238
Replacing Batteries 239
Removing and Installing Batteries 239
Precautions for Alternator and Regulator 240
Welding on Machine 240
Keep Electronic Control Unit Connectors Clean 240
Bleed Fuel System 241
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 241
Do Not Service Control Valves, Cylinders, Pumps, or Motors 241
Clean the Crankcase Vent Tube 242
Fluid Sampling Test Ports 242
Replacing Fuses 242
JDLink™ Machine Monitoring System (MMS)—If Equipped 244
Replacing Seat Belt 245
Remove and Install Halogen Bulbs 246
Remove and Install Light-Emitting Diode (LED) Lights 247
Hardware Torque Specifications 248
Unified Inch Bolt and Screw Torque Values 249
Metric Bolt and Screw Torque Values 250
Miscellaneous—Operational Checkout 251
Operational Checkout 251
Miscellaneous—Troubleshooting 266
Troubleshooting Procedure 266
Engine 267
Electrical System 271
Hydraulic System 273
Miscellaneous—Storage 275
Prepare Machine for Storage 275
Monthly Storage Procedure 276
Miscellaneous—Machine Numbers 277
Record Product Identification Number (PIN) 277
Record Engine Serial Number 277
Record Attachment Serial Number 277
Record Saw Hydraulic Motor Serial Number 277
Record Attachment Pump Serial Number 278
Record Main Pump Serial Number 278
Record Saw Pump Serial Number 279
Record Left-Hand Track Drive Planetary Serial Number 279
Record Left-Hand Track Drive Hydraulic Motor Serial Number 279
Record Right-Hand Track Drive Planetary Serial Number 280
Record Right-Hand Track Drive Hydraulic Motor Serial Number 280
Record Swing Drive Gear Case Serial Numbers 280
Record Primary Display Unit (PDU) Serial Number 281
Record Engine Control Unit (ECU) Serial Number 281
Record Left Armrest Control (ACL) Serial Number 281
Record Right Armrest Control (ACR) Serial Number 282
Record Head Control Unit (HCU) Serial Number 282
Record Hydraulic Motor Controller (HMC) Serial Number 282
Record Hydraulic Pump Controller (HPC) Serial Number 283
Record Sealed Switch Module (SSM) Serial Number 283
Record Vehicle Control Unit (VCU) Serial Number 283
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 284
Keep Proof of Ownership 284
Keep Machines Secure 284
Miscellaneous—Specifications 285
Engine Specifications 285
System Specifications 286
Undercarriage Specifications 287
Drain and Refill Capacities 289
803M Working Ranges 290
853M Working Ranges 292
859M Working Ranges 294
803M Machine Weights and Ground Pressures 296
853M Machine Weights and Ground Pressures 298
859M Machine Weights and Ground Pressures 300
Machine Cutting Specifications 301
803M Shipping Dimensions 302
853M Shipping Dimensions 304
859M Shipping Dimensions 306
EC Declaration of Conformity 307
Eurasian Economic Union 308
Machine Design Life 308
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 50
Section 2-1 63
Section 2-2 89
Section 2-3 120
Section 2-4 137
Section 3-1 154
Section 3-2 172
Section 3-3 184
Section 3-4 188
Section 3-5 201
Section 3-6 202
Section 3-7 203
Section 3-8 207
Section 3-9 210
Section 3-10 218
Section 3-11 223
Section 3-12 230
Section 4-1 232
Section 4-2 251
Section 4-3 266
Section 4-4 275
Section 4-5 277
Section 4-6 285

S.V 04/24