John Deere 803M, 853M & 859M Buncher Operator’s Manual OMT430918X019 PDF

Description

John Deere 803M, 853M & 859M Feller Buncher Operator’s Manual OMT430918X019 – PDF DOWNLOAD

FILE DETAILS:

John Deere 803M, 853M & 859M Feller Buncher Operator’s Manual OMT430918X019 – PDF DOWNLOAD

• P/N: OMT430918X019_Z4
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 803M, 853M, 859M
• Serials:
  • 1T0803MX_ _F293917—409162
  • 1T0853MX_ _F293917—409162
  • 1T0859MX_ _F293917—409162
  • 1T0803MX_ _L343918—409162
  • 1T0853MX_ _L343918—409162
  • 1T0859MX_ _L343918—409162

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 803M, 853M & 859M Feller Buncher Operator’s Manual OMT430918X019 – PDF DOWNLOAD

803M, 853M, and 859M Feller Buncher 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Oils 34
Avoid High-Pressure Fluids 34
Work In Ventilated Area 34
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Control Pattern 39
Exhaust Filter Ash Handling and Disposal 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Avoid Work Site Hazards 41
Prevent Unintended Machine Movement 41
Operate Machine Safely 42
Avoid Machine Tip Over and Machine Damage 42
Keep Riders Off Machine 43
Use Care When Swinging Machine 43
Operate Boom With Care 43
Avoid Backover Accidents 44
Operating On Slopes 44
Prevent Acid Burns 44
Add and Operate Attachments Safely 45
Travel Safely 45
Avoid Power Lines 45
Inspect and Maintain ROPS 46
Keep the Operator Protective Structure (OPS) in Place 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Service Accumulator Systems Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Use Proper Lifting Equipment 49
Clean Exhaust Filter Safely 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 64
Operator Controls and Instruments 64
Left Joystick 65
Right Joystick 66
Track Drive Pedals 68
Sealed Switch Module (SSM) 69
Sealed Switch Module (SSM) Functions 70
Primary Display Unit (PDU) 74
Primary Display Unit (PDU) Functions 75
Dome Light 76
Radio 77
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 80
Horn 81
Accessory Outlets 81
Air Conditioning and Heating Controls 82
Operator’s Seat—Air Suspension 83
Fire Extinguisher 84
Alternative Exits 84
Cab Door Handles 87
Cab Door Stop 87
Operation—Operating the Machine 88
Before Starting Work 88
Driving Up a Steep or Slippery Slope 88
Off Level Operation 88
Inspect Machine Daily Before Starting 88
Battery Disconnect Switch 89
Engine Break-In Period 89
Before Starting Engine 90
Operator Ability 90
Engine Block Heater—If Equipped 90
Normal Starting Procedure—Above 0°C (32°F) 91
Cold Weather Starting—Below 0°C (32°F) 91
Hydraulic Warm-Up Procedure 93
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 94
Required Machine Stop Warning 95
Stopping Procedure 97
Operating the Track Drive 98
Extend Undercarriage Life 99
Operating the Implements—General 100
Operating Functions—Left Joystick 100
Operating Functions—Right Joystick 103
Rapid Cycle System (RCS) Operation 105
Operating Functions—Leveling Platform—If Equipped 105
Lowering Boom With Engine Stopped 107
Operating Slope Indicator System—If Equipped 108
Preparation of Machine Before Leaving for Cutting Area 109
Felling Technique 110
Felling Head 111
Recovering the Machine 112
Loading Machine on Trailer 117
Operating in Water and Mud 118
Service ADVISOR™ Remote (SAR) Software Delivery Process 118
Parking the Machine 119
Lifting the Machine 119
Exhaust Filter 120
Selective Catalytic Reduction (SCR) System Overview 122
Operation—Monitor Operation 124
Main Menu 124
Operation—Motions 124
Operation—Power Management 125
Operation—RCS Adjustments 125
Operation—Tree Counter 126
Operation—Joystick Lever Pattern 127
Operation—Joystick Button Pattern 128
Operation—Copy Operator Settings 128
Operation—Exhaust Filter 129
Operation—Exhaust Filter Auto Cleaning 129
Operation—Exhaust Filter Parked Cleaning 130
Operation—Fluid Economy 131
Operation—Change Operator 131
Operation—Engine Speed Adjustments 132
Operation—Restore All Factory Defaults 132
Diagnostics—Codes 132
Diagnostics—Machine Readings 133
Diagnostics—Engine Readings 136
Diagnostics—Controller ID 137
Diagnostics—Machine ID 137
Diagnostics—Software Delivery 138
Diagnostics—JDLink Readings 139
Setup—Monitor 139
Setup—Antitheft/Security 140
Setup—Calibration 141
Setup—Machine Configuration 141
Setup—Auto Fan Reversing 142
Aftertreatment Indicators Overview 143
Operation—TimberNavi™ Monitor Operation—If Equipped 144
Using the Display 144
Main Display and Functions 145
Menu 146
View Menu 155
Record Track Menu 159
Measure Menu 159
Point of Interest Menu 160
Maintenance—Machine 161
Required Emission-Related Information 161
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 161
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 162
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 163
Diesel Engine Oil Service Interval for Operation at High Altitude 163
Oil Filters 164
Track Drive and Swing Drive Gear Case Oil 164
Hydraulic Oil 165
Enclosure Door Pump Oil 166
Pump Drive Gear Case Oil 166
Diesel Fuel 167
Diesel Fuel Specifications 167
Lubricity of Diesel Fuel 167
Handling and Storing Diesel Fuel 168
Biodiesel Fuel 169
Testing Diesel Fuel 170
Supplemental Diesel Fuel Additives 170
Fuel Filters 170
Minimizing the Effect of Cold Weather on Diesel Engines 171
Starting Aid Can Replacement 172
Multipurpose Extreme Pressure (EP) Grease 173
Alternative and Synthetic Lubricants 173
Lubricant Storage 173
Mixing of Lubricants 173
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 174
John Deere COOL-GARD™ II Coolant Extender 175
Water Quality for Mixing with Coolant Concentrate 175
Operating in Warm Temperature Climates 175
Testing Coolant Freeze Point 176
Disposing of Coolant 176
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 177
Refilling Diesel Exhaust Fluid (DEF) Tank 178
Testing Diesel Exhaust Fluid (DEF) 179
Storing Diesel Exhaust Fluid (DEF) 179
Disposal of Diesel Exhaust Fluid (DEF) 180
Maintenance—Periodic Maintenance 181
Service Machine at Specified Intervals 181
Check the Hour Meter Regularly 181
Service Lights 181
Enclosure Door and Maintenance Doors 182
Prepare Machine for Maintenance 187
Machine Service Position—Attachment 188
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 188
Fuel Tank 188
Diesel Exhaust Fluid (DEF) Tank 189
Service Intervals 190
Required Parts 192
Maintenance—As Required 194
Inspect Serpentine Belt 194
Replace Engine Air Filter Elements 195
Lubricate Door Hinges 196
Lubricate Toolbox Door Hinges—If Equipped 196
Service Exhaust Filter 196
Check and Clean Cooling System and Condenser Fins 198
Clean and Tighten Battery Terminals 199
Maintenance—Every 10 Hours or Daily 200
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 200
Check Fire Suppression System—If Equipped 202
Check Swing Drive Gear Case Oil Level 202
Check Hydraulic Oil Level 203
Check Engine Oil Level 204
Check Pump Drive Gear Case Oil Level—If Equipped 204
Check and Drain Primary Fuel Filter and Water Separator 205
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 205
Check Engine Coolant Level 206
Check Track Sag 206
Adjust Track Sag 207
Lubricate Boom Joints and Cylinder Ends 209
Lubricate Swing Drive Pinion and Bearing 209
Lubricate Crank and Link 210
Inspect Fire Extinguisher 210
Maintenance—Initial Service—100 Hours 211
Check Track Shoe Cap Screw Torque 211
Maintenance—Every 100 Hours 212
Lubricate Swing Drive Gear Case Bearing 212
Check Idler Oil Level 212
Maintenance—Initial Service—250 Hours 213
Drain and Refill Swing Drive Gear Case Oil 213
Drain and Refill Track Drive Planetary Oil 214
Drain and Refill Pump Drive Gear Case Oil—If Equipped 215
Check Lower Roller Mounting Cap Screw Torque 216
Maintenance—Every 250 Hours 217
Check Rear Window Alternative Exit Latches and Retainer Knobs 217
Check Skylight Latch Tension 218
Take Engine Oil Sample 218
Check Track Drive Planetary Oil Level 218
Check Track Shoe Cap Screw Torque 219
Maintenance—Every 500 Hours 220
Replace Fuel Prefilter—If Equipped 220
Replace Primary Fuel Filter and Water Separator 221
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 222
Replace Final Fuel Filter 223
Drain and Refill Engine Oil and Replace Filter 224
Check Hybrid Battery Electrolyte Level—If Equipped 225
Check Enclosure Door Pump Oil Level 227
Check Air Intake Hoses 227
Drain Water and Sediment From Fuel Tank 227
Take Fluid Samples 227
Maintenance—Every 1000 Hours 228
Drain and Refill Swing Drive Gear Case Oil 228
Check Coolant Condition 229
Drain and Refill Pump Drive Gear Case Oil—If Equipped 230
Drain and Refill Track Drive Planetary Oil 231
Check Cab Fresh Air and Cab Recirculation Air Filters 232
Maintenance—Every 2000 Hours 233
Drain and Refill Hydraulic Oil 233
Replace Hydraulic Oil Return Filters 235
Replace Hydraulic Oil Breather Filter 236
Replace Hydrostatic Charge Oil Filter—If Equipped 236
Replace Hydrostatic Pump Case Oil Filter—If Equipped 237
Check and Adjust Engine Valve Lash 237
Drain and Refill Enclosure Door Pump Oil 238
Replace Fuel Cap Breather Element 239
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 239
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 240
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen (S N —306262) 241
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —306262) 242
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 306263—344119) 242
Clean Diesel Exhaust Fluid (DEF) Tank (S N —306262) 242
Clean Diesel Exhaust Fluid (DEF) Tank (S N 306263—344119) 242
Check Open Crankcase Vent (OCV) 243
Maintenance—Every 4000 Hours 244
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 244
Maintenance—Every 6000 Hours 245
Drain and Refill Engine Coolant 245
Replace Diesel Exhaust Fluid (DEF) In-Line Filter—If Equipped 247
Miscellaneous—Machine 251
Clean Machine Regularly 251
Service Ladder 251
Replace Coolant Filter (S N —306262) 252
Inspect and Clean Polycarbonate Windows 253
Clean Fuel Tank Inlet Screen 254
Circuit Breakers 254
Using Booster Batteries—24-Volt System 255
Using Battery Charger 256
Handling, Checking, and Servicing Batteries Carefully 257
Replacing Batteries 259
Removing and Installing Batteries 259
Precautions for Alternator and Regulator 260
Welding on Machine 260
Keep Electronic Control Unit Connectors Clean 260
Bleed Fuel System 261
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 261
Do Not Service Control Valves, Cylinders, Pumps, or Motors 261
Clean the Crankcase Vent Tube 262
Fluid Sampling Test Ports 262
Replacing Fuses 262
JDLink™ Machine Monitoring System (MMS)—If Equipped 264
Replacing Seat Belt 265
Remove and Install Halogen Bulbs 266
Remove and Install Light-Emitting Diode (LED) Lights 267
Hardware Torque Specifications 268
Unified Inch Bolt and Screw Torque Values 269
Metric Bolt and Screw Torque Values 270
Miscellaneous—Operational Checkout 271
Operational Checkout 271
Miscellaneous—Troubleshooting 286
Troubleshooting Procedure 286
Engine 287
Electrical System 291
Hydraulic System 293
Miscellaneous—Storage 295
Prepare Machine for Storage 295
Monthly Storage Procedure 296
Preparing Engine for Long-Term Storage 297
Removing Engine From Long-Term Storage 298
Miscellaneous—Machine Numbers 299
Record Product Identification Number (PIN) 299
Record Engine Serial Number 299
Record Attachment Serial Number 299
Record Saw Hydraulic Motor Serial Number 299
Record Attachment Pump Serial Number 300
Record Main Pump Serial Number 300
Record Saw Pump Serial Number 301
Record Left-Hand Track Drive Planetary Serial Number 301
Record Left-Hand Track Drive Hydraulic Motor Serial Number 301
Record Right-Hand Track Drive Planetary Serial Number 302
Record Right-Hand Track Drive Hydraulic Motor Serial Number 302
Record Hydraulic Motor Controller (HMC) Serial Number 302
Record Sealed Switch Module (SSM) Serial Number 303
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 303
Record Swing Drive Gear Case Serial Numbers 304
Keep Proof of Ownership 304
Keep Machines Secure 304
Miscellaneous—Specifications 305
Engine Specifications 305
System Specifications 305
Undercarriage Specifications 306
Drain and Refill Capacities 308
803M Working Ranges 309
853M Working Ranges 311
859M Working Ranges 313
803M Machine Weights and Ground Pressures 315
853M Machine Weights and Ground Pressures 317
859M Machine Weights and Ground Pressures 319
Machine Cutting Specifications 320
803M Shipping Dimensions 321
853M Shipping Dimensions 323
859M Shipping Dimensions 325
EC Declaration of Conformity 326
Eurasian Economic Union 327
Machine Design Life 327
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 51
Section 2-1 64
Section 2-2 88
Section 2-3 124
Section 2-4 144
Section 3-1 161
Section 3-2 181
Section 3-3 194
Section 3-4 200
Section 3-5 211
Section 3-6 212
Section 3-7 213
Section 3-8 217
Section 3-9 220
Section 3-10 228
Section 3-11 233
Section 3-12 244
Section 3-13 245
Section 4-1 251
Section 4-2 271
Section 4-3 286
Section 4-4 295
Section 4-5 299
Section 4-6 305

S.V 04/24