John Deere 803M, 853M & 859M Bunchers Operator’s Manual OMT444762X019 PDF

Description

John Deere 803M, 853M & 859M Feller Bunchers Operator’s Manual OMT444762X019 – PDF DOWNLOAD

Part Number (P/N): OMT444762X019_34
Language: English
Division: Forestry
Product Lines: Tracked Feller Bunchers
Publication Type: Operator’s Manuals
Associated Models: 803M, 853M, 859M
Serial Numbers (Serial):

• 1T0803MX_ _ C409163—
• 1T0803MX_ _ D409163—
• 1T0803MX_ _ F409163—
• 1T0803MX_ _ L409163—
• 1T0853MX_ _ C409163—
• 1T0853MX_ _ D409163—
• 1T0853MX_ _ F409163—
• 1T0853MX_ _ L409163—
• 1T0859MX_ _ C409163—
• 1T0859MX_ _ D409163—
• 1T0859MX_ _ F409163—
• 1T0859MX_ _ L409163—

TABLE OF CONTENTS:

John Deere 803M, 853M & 859M Feller Bunchers Operator’s Manual OMT444762X019 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 37
Safety and Operator Convenience Features 37
Safety—General Precautions 38
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 38
Recognize Safety Information 40
Follow Safety Instructions 40
Operate Only If Qualified 40
Wear Protective Equipment 41
Protect Against Noise 41
Avoid Unauthorized Machine Modifications 41
Inspect Machine 42
Stay Clear of Moving Parts 42
Avoid High-Pressure Oils and Fluids 42
Work In Ventilated Area 43
Handle Starting Fluid Safely 43
Avoid Static Electricity Risk When Refueling 43
Prevent Fires, Clean Debris From Machine 44
In Case of Machine Fire 44
Prevent Battery Explosions 45
Handle Chemical Products Safely 45
Decommissioning — Proper Recycling and Disposal of Fluids and Components 46
Prepare for Emergencies 46
Add Cab Guarding for Special Uses 46
Control Pattern 47
Exhaust Filter Ash Handling and Disposal 47
Safety—Operating Precautions 48
Use Steps and Handholds Correctly 48
Start Only From Operator’s Seat 48
Use and Maintain Seat Belt 48
Avoid Work Site Hazards 49
Prevent Unintended Machine Movement 49
Operate Machine Safely 50
Avoid Machine Tip Over and Machine Damage 51
Keep Riders Off Machine 51
Use Care When Swinging Machine 52
Operate Boom With Care 52
Avoid Backover Accidents 52
Operating On Slopes 52
Prevent Acid Burns 53
Add and Operate Attachments Safely 53
Travel Safely 53
Avoid Power Lines 54
Inspect and Maintain ROPS 54
Keep the Operator Protective Structure (OPS) in Place 54
Tool Storage 55
Safety—Maintenance Precautions 56
Park and Prepare for Service Safely 56
Service Machines Safely 56
Service Cooling System Safely 57
Service Accumulator Systems Safely 57
Remove Paint Before Welding or Heating 57
Make Welding Repairs Safely 58
Drive Metal Pins Safely 58
Use Proper Lifting Equipment 58
Clean Exhaust Filter Safely 59
Safety—Safety Signs and Other Instructions 60
Safety Signs and Other Instructions 60
Operation—Operator’s Station 75
Operator Controls and Instruments 75
Sealed Switch Module (SSM) 76
Sealed Switch Module (SSM) Functions 77
Primary Display Unit (PDU) Functions 81
Using the Seat Belt 84
Dome Light 85
Radio—If Equipped 85
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 85
Horn 86
Accessory Outlets 86
Air Conditioning and Heating Controls 87
Operator’s Seat—Air Suspension 88
Fire Extinguisher 89
Alternative Exits 90
Cab Door Handles 92
Cab Door Stop 92
Operation—Operating the Machine 93
Before Starting Work 93
Driving Up a Steep or Slippery Slope 93
Off Level Operation 93
Inspect Machine Daily Before Starting 94
Battery Disconnect Switch 95
Engine Break-In Period 95
Before Starting Engine 96
Operator Ability 96
Engine Block Heater—If Equipped 96
Normal Starting Procedure—Above 0°C (32°F) 97
Cold Weather Starting—Below 0°C (32°F) 98
Hydraulic Warm-Up Procedure 99
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 100
Stopping Procedure 102
Required Machine Stop Warning 102
Operating the Track Drive 104
Extend Undercarriage Life 105
Operating the Implements—General 105
Operating Functions—Left Joystick 106
Operating Functions—Right Joystick 109
Operating Functions—Leveling Platform—If Equipped 112
Lowering Boom With Engine Stopped 114
Operating Slope Indicator System—If Equipped 115
Preparation of Machine Before Leaving for Cutting Area 116
Felling Technique 117
Felling Head 118
Recovering the Machine 118
Loading Machine on Trailer 123
Operating in Water and Mud 124
Service ADVISOR™ Remote (SAR) Software Delivery Process 124
Parking the Machine 125
Lifting the Machine 126
Exhaust Filter 127
Selective Catalytic Reduction (SCR) System Overview 129
US EPA Qualified Emergency Use — SCR Derate Override Option 130
EU Qualified Emergency Use — SCR Derate Override Option 131
Operation—Monitor Operation 132
Main Menu 132
Operation—Motions 132
Operation—Power Management 133
Operation—RCS Adjustments—If Equipped 133
Operation—Tree Counter 134
Operation—Joystick Lever Pattern 135
Operation—Joystick Button Pattern 136
Operation—Aux Leveling Control—If Equipped 136
Operation—Copy Operator Settings 137
Operation—Exhaust Filter 137
Operation—Exhaust Filter Auto Cleaning 138
Operation—Exhaust Filter Parked Cleaning 139
Operation—Fluid Economy 140
Operation—Change Operator 140
Operation—Engine Speed Adjustments 141
Operation—Restore All Factory Defaults 141
Diagnostics—Machine Readings 142
Diagnostics—Codes 146
Diagnostics—Controller ID 147
Diagnostics—Engine Readings 148
Diagnostics—Machine ID 148
Diagnostics—Software Delivery 149
Diagnostics—JDLink Readings 150
Setup—Monitor 151
Setup—Calibration 152
Setup—Anti-Theft/Security 153
Setup—Machine Configuration 154
Setup—Auto Fan Reversing 154
Aftertreatment Indicators Overview 155
Operation—Boom Control Systems 156
Boom Control System Options 156
Rapid Cycle System (RCS) General Operation 156
Rapid Cycle System (RCS) Joystick Controls 156
Rapid Cycle System (RCS) Monitor Adjustments 157
Maintenance—Machine 158
Required Emission-Related Information 158
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 158
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 159
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 160
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 160
Diesel Engine Break-In™ Oil 161
Diesel Engine Oil — Tier 3 and Stage IIIA 162
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 163
Diesel Engine Oil — Tier 2 and Stage II 164
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 165
Diesel Engine Oil Service Interval for Operation at High Altitude 165
Oil Filters 166
Track Drive and Swing Drive Gear Case Oil 166
Hydraulic Oil 167
Enclosure Door Pump Oil 168
Pump Drive Gear Case Oil 168
Diesel Fuel 169
Lubricity of Diesel Fuel 169
Handling and Storing Diesel Fuel 170
Biodiesel Fuel 171
Testing Diesel Fuel 172
Supplemental Diesel Fuel Additives 172
Fuel Filters 172
Minimizing the Effect of Cold Weather on Diesel Engines 173
Starting Aid Can Replacement 174
Multipurpose Extreme Pressure (EP) Grease 175
Alternative and Synthetic Lubricants 175
Lubricant Storage 175
Mixing of Lubricants 176
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 177
Water Quality for Mixing with Coolant Concentrate 178
Operating in Warm Temperature Climates 178
Testing Coolant Freeze Point 179
Disposing of Coolant 179
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 180
Refilling Diesel Exhaust Fluid (DEF) Tank 181
Testing Diesel Exhaust Fluid (DEF) 182
Storing Diesel Exhaust Fluid (DEF) 182
Disposal of Diesel Exhaust Fluid (DEF) 183
Maintenance—Periodic Maintenance 184
Engine Identification 184
Service Machine at Specified Intervals 185
Check the Hour Meter Regularly 185
Service Lights 186
Enclosure Door and Maintenance Doors 187
Prepare Machine for Maintenance 191
Machine Service Position—Attachment 192
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 192
Fuel Tank 192
Diesel Exhaust Fluid (DEF) Tank 193
Service Intervals 194
Required Parts 198
Maintenance—As Required 201
Inspect Serpentine Belt 201
Replace Engine Air Filter Elements 202
Lubricate Door Hinges 203
Lubricate Toolbox Door Hinges—If Equipped 203
Service Exhaust Filter 203
Check and Clean Cooling System and Condenser Fins 205
Clean and Tighten Battery Terminals 206
Maintenance—Every 10 Hours or Daily 207
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 207
Check Fire Suppression System—If Equipped 209
Check Swing Drive Gear Case Oil Level 209
Check Hydraulic Oil Level 210
Check Engine Oil Level 212
Check Pump Drive Gear Case Oil Level—If Equipped 212
Check and Drain Primary Fuel Filter and Water Separator 213
Check and Drain Final Fuel Filter 214
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 214
Check Engine Coolant Level 215
Lubricate Boom Joints and Cylinder Ends 216
Lubricate Swing Drive Pinion and Bearing 217
Check Track Sag 218
Adjust Track Sag 218
Lubricate Crank and Link 219
Inspect Fire Extinguisher 220
Maintenance—Initial Service—100 Hours 221
Check Track Shoe Cap Screw Torque 221
Maintenance—Every 100 Hours 222
Lubricate Swing Drive Gear Case Bearing 222
Check Idler Oil Level 222
Maintenance—Initial Service—250 Hours 223
Drain and Refill Swing Drive Gear Case Oil 223
Drain and Refill Track Drive Planetary Oil 224
Drain and Refill Pump Drive Gear Case Oil—If Equipped 225
Check Lower Roller Mounting Cap Screw Torque 226
Maintenance—Every 250 Hours 227
Check Rear Window Alternative Exit Latches and Retainer Knobs 227
Check Skylight Latch Tension 228
Take Engine Oil Sample 228
Check Track Drive Planetary Oil Level 228
Check Track Shoe Cap Screw Torque 229
Maintenance—Every 500 Hours 230
Replace Fuel Prefilter—If Equipped 230
Replace Primary Fuel Filter and Water Separator 231
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 233
Replace Final Fuel Filter 234
Drain and Refill Engine Oil and Replace Filter 236
Check Hybrid Battery Electrolyte Level—If Equipped 238
Check Enclosure Door Pump Oil Level 240
Check Air Intake Hoses 240
Drain Water and Sediment From Fuel Tank 240
Take Fluid Samples 240
Maintenance—Every 1000 Hours 241
Drain and Refill Swing Drive Gear Case Oil 241
Check Coolant Condition 242
Drain and Refill Pump Drive Gear Case Oil—If Equipped 243
Drain and Refill Track Drive Planetary Oil 244
Check Cab Fresh Air and Cab Recirculation Filters 245
Maintenance—Every 2000 Hours 246
Drain and Refill Hydraulic Oil 246
Replace Hydraulic Oil Return Filters 248
Replace Hydraulic Oil Breather Filter 249
Replace Hydrostatic Charge Oil Filter—If Equipped 249
Replace Hydrostatic Pump Case Oil Filter—If Equipped 250
Drain and Refill Enclosure Door Pump Oil 251
Check and Adjust Engine Valve Lash 251
Replace Fuel Cap Breather Element 252
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 252
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 253
Check Open Crankcase Vent (OCV) 254
Maintenance—Every 4000 Hours 255
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 255
Maintenance—Every 6000 Hours 256
Drain and Refill Engine Coolant 256
Replace Diesel Exhaust Fluid (DEF) In-Line Filter—If Equipped 258
Miscellaneous—Machine 262
Clean Machine Regularly 262
Service Ladder 262
Inspect and Clean Polycarbonate Windows 263
Clean Fuel Tank Inlet Screen 264
Circuit Breakers 264
Using Booster Batteries—24-Volt System 265
Using Battery Charger 266
Handling, Checking, and Servicing Batteries Carefully 268
Replacing Batteries 269
Removing and Installing Batteries 269
Precautions for Alternator and Regulator 270
Welding On Machine 270
Keep Electronic Control Unit Connectors Clean 271
Bleed Fuel System 271
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 271
Do Not Service Control Valves, Cylinders, Pumps, or Motors 272
Clean the Crankcase Vent Tube 272
Fluid Sampling Test Ports 272
Replacing Fuses 274
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 276
Inspect Seat Belt 277
Replacing Seat Belt 279
Remove and Install Halogen Bulbs 281
Remove and Install Light-Emitting Diode (LED) Lights 282
Track Sag General Information 284
Check Track Shoe Hardware 285
Hardware Torque Specifications 285
Unified Inch Bolt and Screw Torque Values 286
Metric Bolt and Screw Torque Values 287
Miscellaneous—Operational Checkout 288
Operational Checkout 288
Diagnostic Trouble Code (DTC) Check 288
Operational Checks—Switched Power Off, Engine Off Checks 288
Operational Checks—Switched Power On, Engine Off Checks 289
Operational Checks—Switched Power On, Engine On Checks 291
Cycle Times 302
Miscellaneous—Troubleshooting 307
Troubleshooting Procedure 307
Engine 308
Electrical System 313
Hydraulic System 315
Software Update 316
Miscellaneous—Storage 317
Prepare Machine for Storage 317
Monthly Storage Procedure 318
Preparing Engine for Long-Term Storage 319
Removing Engine From Long-Term Storage 320
Miscellaneous—Machine Numbers 321
Record Product Identification Number (PIN) 321
Record Engine Serial Number 321
Record Attachment Serial Number 321
Record Saw Hydraulic Motor Serial Number 322
Record Attachment Pump Serial Number 322
Record Main Pump Serial Number 322
Record Saw Pump Serial Number 323
Record Left-Hand Track Drive Planetary Serial Number 323
Record Left-Hand Track Drive Hydraulic Motor Serial Number 323
Record Right-Hand Track Drive Planetary Serial Number 324
Record Right-Hand Track Drive Hydraulic Motor Serial Number 324
Record Swing Drive Gear Case Serial Numbers 324
Record Primary Display Unit (PDU) Serial Number 325
Record Engine Control Unit (ECU) Serial Number 325
Record Cab Controller (CAB) Serial Number 325
Record Vehicle Control Unit (VCU) Serial Number 326
Record Head Control Unit (HCU) Serial Number 326
Record Hydraulic Motor Controller (HMC) Serial Number 326
Record Sealed Switch Module (SSM) Serial Number 327
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 327
Record Hydraulic Pump Controller (HPC) Serial Number 328
Keep Proof of Ownership 328
Keep Machines Secure 328
Miscellaneous—Specifications 329
Engine Specifications 329
System Specifications 330
Undercarriage Specifications 331
Drain and Refill Capacities 333
803M Working Ranges 334
853M Working Ranges 336
859M Working Ranges 338
803M Machine Weights and Ground Pressures 340
853M Machine Weights and Ground Pressures 342
859M Machine Weights and Ground Pressures 344
Machine Cutting Specifications 345
803M Shipping Dimensions 347
853M Shipping Dimensions 349
859M Shipping Dimensions 351
EC Declaration of Conformity 353
Eurasian Economic Union 354
Machine Design Life 354
Page Number 31
Section 1-1 37
Section 1-2 38
Section 1-3 48
Section 1-4 56
Section 1-5 60
Section 2-1 75
Section 2-2 93
Section 2-3 132
Section 2-4 156
Section 3-1 158
Section 3-2 184
Section 3-3 201
Section 3-4 207
Section 3-5 221
Section 3-6 222
Section 3-7 223
Section 3-8 227
Section 3-9 230
Section 3-10 241
Section 3-11 246
Section 3-12 255
Section 3-13 256
Section 4-1 262
Section 4-2 288
Section 4-3 307
Section 4-4 317
Section 4-5 321
Section 4-6 329

S.V 04/24