John Deere 803MH, 853MH & 859MH Harvester Operator’s Manual PDF

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John Deere 803MH, 853MH & 859MH Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 803MH, 853MH & 859MH Harvester Operator’s Manual – PDF DOWNLOAD

P/N: OMT334797X19_62
Language: English
Division: Forestry
Product Lines: Tracked Harvesters
Publication Type: Operator’s Manuals
Associated Models: 803MH, 853MH, 859MH
Serial:
1T0803MH_ _ C270423—409162
1T0803MH_ _D270423—409162
1T0853MH_ _C270423—409162
1T0853MH_ _D270423—409162
1T0859MH_ _C270423—409162
1T0859MH_ _D270423—409162
For complete service information also see: T334793X19, PC11280, PC11284, PC11286, TM13149X19, TM13150X19, TM13183X19, TM13184X19, TM13245X19, TM13246X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 803MH, 853MH & 859MH Harvester Operator’s Manual – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety-General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Oils 38
Avoid High-Pressure Fluids 38
Work In Ventilated Area 38
Handle Starting Fluid Safely 39
Avoid Static Electricity Risk When Refueling 39
Prevent Fires 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Control Pattern 43
Safety—Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Avoid Work Site Hazards 45
Prevent Unintended Machine Movement 45
Operate Machine Safely 46
Avoid Machine Tip Over and Machine Damage 47
Keep Riders Off Machine 47
Use Care When Swinging Machine 48
Operate Boom With Care 48
Avoid Backover Accidents 48
Operating On Slopes 48
Prevent Acid Burns 49
Add and Operate Attachments Safely 49
Travel Safely 49
Avoid Power Lines 50
Inspect and Maintain ROPS 50
Keep the Operator Protective Structure (OPS) in Place 50
Saw Chain Hazard 51
Safety-Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 54
Drive Metal Pins Safely 54
Use Proper Lifting Equipment 54
Chain Shot Guard Inspection 55
Safety-Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 70
Operator Controls and Instruments 70
TimberRite™ System 71
Left Joystick 72
Right Joystick 73
Track Drive Pedals 74
Sealed Switch Module (SSM) 75
Sealed Switch Module (SSM) Functions 76
Primary Display Unit (PDU) 80
Primary Display Unit (PDU) Functions 81
Dome Light 82
Radio 83
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 86
Horn 86
Accessory Outlets 87
Auxiliary Power Supply 87
Air Conditioning and Heating Controls 88
Operator’s Seat—Air Suspension 89
Operator’s Seat—Mechanical Suspension 91
Fire Extinguisher 92
Alternative Exits 93
Cab Door Handles 95
Cab Door Stop 95
Operation—Operating the Machine 96
Before Starting Work 96
Driving Up a Steep or Slippery Slope 96
Off Level Operation 96
Inspect Machine Daily Before Starting 96
Parking the Machine 97
Engine Break-In Period 98
Before Starting Engine 98
Operator Ability 99
Engine Block Heater—If Equipped 99
Normal Starting Procedure—Above 0°C (32°F) 100
Cold Weather Starting—Below 0°C (32°F) 101
Hydraulic Warm-Up Procedure 102
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 103
Stopping Procedure 105
Operating the Track Drive 106
Extend Undercarriage Life 107
Operating the Implements—General 108
Operating Functions—Left Joystick 109
Operating Functions—Right Joystick 111
Rapid Cycle System (RCS) Operation 112
Operating Functions—Leveling Platform—If Equipped 113
Lowering Boom With Engine Stopped 115
Operating Slope Indicator System—If Equipped 116
Preparation of Machine Before Leaving for Cutting Area 117
Harvesting Technique 118
Harvesting Head 118
Recovering the Machine 119
Loading Machine on Trailer 124
Operating in Water and Mud 125
Service ADVISOR™ Remote (SAR) Software Delivery Process 125
Battery Disconnect Switch 126
Lifting the Machine 126
Operation—Monitor Operation 127
Main Menu 127
Operation—Motions 127
Operation—RCS Adjustments 128
Operation—Joystick Lever Pattern 128
Operation—Copy Operator Settings 128
Operation—Aux Leveling Control—If Equipped 128
Operation—Fluid Economy 129
Operation—Change Operator 129
Operation—Engine Speed Adjustments 130
Operation—Restore All Factory Defaults 130
Diagnostics—Codes 130
Diagnostics—Machine Readings 131
Diagnostics—Engine Readings 134
Diagnostics—Controller ID 135
Diagnostics—Machine ID 135
Diagnostics—Software Delivery 136
Diagnostics—JDLink Readings 137
Setup—Monitor 138
Setup—Antitheft/Security 139
Setup—Calibration 140
Setup—Auto Fan Reversing 140
Maintenance—Machine 141
Required Emission-Related Information 141
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 141
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 142
Diesel Engine Oil — Tier 3 and Stage IIIA 143
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 144
Diesel Engine Oil — Tier 2 and Stage II 145
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 146
Diesel Engine Oil Service Interval for Operation at High Altitude 146
Oil Filters 147
Track Drive and Swing Drive Gear Case Oil 147
Hydraulic Oil 148
Enclosure Door Pump Oil 149
Pump Drive Gear Case Oil 149
Diesel Fuel 150
Lubricity of Diesel Fuel 151
Handling and Storing Diesel Fuel 151
Biodiesel Fuel 152
Testing Diesel Fuel 153
Supplemental Diesel Fuel Additives 153
Fuel Filters 153
Minimizing the Effect of Cold Weather on Diesel Engines 154
Starting Aid Can Replacement 155
Multipurpose Extreme Pressure (EP) Grease 156
Alternative and Synthetic Lubricants 156
Lubricant Storage 156
Mixing of Lubricants 157
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 158
John Deere COOL-GARD™ II Coolant Extender 159
Water Quality for Mixing with Coolant Concentrate 159
Operating in Warm Temperature Climates 160
Testing Coolant Freeze Point 160
Disposing of Coolant 161
Maintenance—Periodic Maintenance 162
Engine Identification 162
Service Machine at Specified Intervals 162
Check the Hour Meter Regularly 163
Service Lights 163
Enclosure Door and Maintenance Doors 164
Prepare Machine for Maintenance 169
Machine Service Position—Attachment 170
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 170
Fuel Tank 170
Service Intervals 171
Required Parts 173
Maintenance—As Required 175
Inspect Serpentine Belt 175
Replace Engine Air Filter Elements 176
Check and Clean Cooling System and Condenser Fins 177
Lubricate Door Hinges 178
Lubricate Toolbox Door Hinges—If Equipped 178
Maintenance—Every 10 Hours or Daily 179
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 179
Check Fire Suppression System—If Equipped 180
Check Swing Drive Gear Case Oil Level 180
Check Hydraulic Oil Level 181
Check Engine Oil Level 183
Check Pump Drive Gear Case Oil Level—If Equipped 183
Check and Drain Primary Fuel Filter and Water Separator 184
Check and Drain Final Fuel Filter 184
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 185
Check Engine Coolant Level 186
Check Track Sag 187
Adjust Track Sag 187
Lubricate Boom Joints and Cylinder Ends 189
Lubricate Swing Drive Pinion and Bearing 189
Inspect Fire Extinguisher 190
Inspect Chain Shot Guard 190
Maintenance—Initial Service—100 Hours 191
Check Track Shoe Cap Screw Torque 191
Maintenance-Every 100 Hours 192
Lubricate Swing Drive Gear Case Bearing 192
Check Idler Oil Level 192
Maintenance—Initial Service—250 Hours 193
Drain and Refill Swing Drive Gear Case Oil 193
Drain and Refill Track Drive Planetary Oil 194
Drain and Refill Pump Drive Gear Case Oil—If Equipped 195
Check Lower Roller Mounting Cap Screw Torque 196
Maintenance—Every 250 Hours 197
Check Rear Window Alternative Exit Latches and Retainer Knobs 197
Check Skylight Latch Tension 197
Check Track Drive Planetary Oil Level 198
Check Track Shoe Cap Screw Torque 199
Take Engine Oil Sample 199
Maintenance—Every 500 Hours 200
Replace Fuel Prefilter—If Equipped 200
Replace Primary Fuel Filter and Water Separator 201
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 202
Replace Final Fuel Filter 203
Drain and Refill Engine Oil and Replace Filter 204
Check Battery Electrolyte Level and Terminals 205
Check Enclosure Door Pump Oil Level 207
Drain Water and Sediment From Fuel Tank 207
Take Fluid Samples 207
Check Air Intake Hoses 207
Maintenance—Every 1000 Hours 208
Drain and Refill Swing Drive Gear Case Oil 208
Check Coolant Condition 209
Check Cab Fresh Air and Cab Recirculation Filters 210
Drain and Refill Pump Drive Gear Case Oil—If Equipped 211
Drain and Refill Track Drive Planetary Oil 212
Maintenance-Every 2000 Hours 213
Drain and Refill Hydraulic Oil 213
Replace Hydraulic Oil Return Filters 215
Replace Hydraulic Oil Breather Filter 216
Replace Hydrostatic Charge Oil Filter—If Equipped 216
Replace Hydrostatic Pump Case Oil Filter—If Equipped 217
Check and Adjust Engine Valve Lash 217
Drain and Refill Enclosure Door Pump Oil 218
Replace Fuel Cap Breather Element 219
Maintenance-Every 6000 Hours 220
Drain and Refill Engine Coolant 220
Miscellaneous-Machine 222
Clean Machine Regularly 222
Service Ladder 222
Inspect and Clean Polycarbonate Windows 223
Clean Fuel Tank Inlet Screen 224
Circuit Breakers 224
Using Booster Batteries—24-Volt System 225
Using Battery Charger 226
Handling, Checking, and Servicing Batteries Carefully 228
Replacing Batteries 229
Removing and Installing Batteries 229
Precautions for Alternator and Regulator 230
Welding on Machine 230
Keep Electronic Control Unit Connectors Clean 231
Lubricate Attachment 231
Bleed Fuel System 231
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 232
Do Not Service Control Valves, Cylinders, Pumps, or Motors 232
Clean the Crankcase Vent Tube 232
Fluid Sampling Test Ports 233
Replacing Fuses 234
JDLink™ Machine Monitoring System (MMS)—If Equipped 236
Replacing Seat Belt 237
Remove and Install Halogen Bulbs 238
Remove and Install Light-Emitting Diode (LED) Lights 239
Hardware Torque Specifications 240
Unified Inch Bolt and Screw Torque Values 241
Metric Bolt and Screw Torque Values 242
Miscellaneous-Operational Checkout 243
Operational Checkout 243
Diagnostic Trouble Code (DTC) Check 243
Operational Checks—Switched Power Off, Engine Off Checks 243
Operational Checks—Switched Power On, Engine Off Checks 244
Operational Checks—Switched Power On, Engine On Checks 246
Cycle Times 255
Miscellaneous-Troubleshooting 259
Troubleshooting Procedure 259
Engine 260
Electrical System 265
Hydraulic System 267
Miscellaneous-Storage 269
Prepare Machine for Storage 269
Monthly Storage Procedure 270
Miscellaneous-Machine Numbers 271
Record Product Identification Number (PIN) 271
Record Engine Serial Number 271
Record Attachment Serial Number 271
Record Saw Hydraulic Motor Serial Number 271
Record Attachment Pump Serial Number 272
Record Main Pump Serial Number 272
Record Saw Pump Serial Number 273
Record Left-Hand Track Drive Planetary Serial Number 273
Record Left-Hand Track Drive Hydraulic Motor Serial Number 273
Record Right-Hand Track Drive Planetary Serial Number 274
Record Right-Hand Track Drive Hydraulic Motor Serial Number 274
Record Swing Drive Gear Case Serial Numbers 274
Record Primary Display Unit (PDU) Serial Number 275
Record Engine Control Unit (ECU) Serial Number 275
Record Left Armrest Control (ACL) Serial Number 275
Record Right Armrest Control (ACR) Serial Number 276
Record Head Control Unit (HCU) Serial Number 276
Record Hydraulic Motor Controller (HMC) Serial Number 276
Record Hydraulic Pump Controller (HPC) Serial Number 277
Record Sealed Switch Module (SSM) Serial Number 277
Record Vehicle Control Unit (VCU) Serial Number 277
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 278
Keep Proof of Ownership 278
Keep Machines Secure 278
Miscellaneous-Specifications 279
Engine Specifications 279
System Specifications 279
Undercarriage Specifications 280
Drain and Refill Capacities 282
803MH Working Ranges 283
853MH Working Ranges 285
859MH Working Ranges 287
803MH Machine Weights and Ground Pressures 289
853MH Machine Weights and Ground Pressures 291
859MH Machine Weights and Ground Pressures 293
Machine Harvesting Specifications 294
803MH Shipping Dimensions 295
853MH Shipping Dimensions 297
859MH Shipping Dimensions 299
EC Declaration of Conformity 300
Eurasian Economic Union 301
Machine Design Life 301
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 52
Section 1-5 57
Section 2-1 70
Section 2-2 96
Section 2-3 127
Section 3-1 141
Section 3-2 162
Section 3-3 175
Section 3-4 179
Section 3-5 191
Section 3-6 192
Section 3-7 193
Section 3-8 197
Section 3-9 200
Section 3-10 208
Section 3-11 213
Section 3-12 220
Section 4-1 222
Section 4-2 243
Section 4-3 259
Section 4-4 269
Section 4-5 271
Section 4-6 279

S.V 04/24