John Deere 803MH 853MH & 859MH Tracked Harvester Operator’s Manual OMT430919X019 PDF

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John Deere 803MH 853MH & 859MH Tracked Harvester Operator’s Manual OMT430919X019 – PDF DOWNLOAD

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John Deere 803MH 853MH & 859MH Tracked Harvester Operator’s Manual OMT430919X019 – PDF DOWNLOAD

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John Deere 803MH 853MH & 859MH Tracked Harvester Operator’s Manual OMT430919X019 – PDF DOWNLOAD

803MH, 853MH, and 859MH Tracked Harvester 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Oils 34
Avoid High-Pressure Fluids 34
Work In Ventilated Area 34
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Control Pattern 39
Exhaust Filter Ash Handling and Disposal 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Avoid Work Site Hazards 41
Prevent Unintended Machine Movement 41
Operate Machine Safely 42
Avoid Machine Tip Over and Machine Damage 43
Keep Riders Off Machine 43
Use Care When Swinging Machine 44
Operate Boom With Care 44
Avoid Backover Accidents 44
Operating On Slopes 44
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Travel Safely 45
Avoid Power Lines 46
Inspect and Maintain ROPS 46
Keep the Operator Protective Structure (OPS) in Place 46
Saw Chain Hazard 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Service Accumulator Systems Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 50
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Clean Exhaust Filter Safely 51
Chain Shot Guard Inspection 52
Safety—Safety Signs and Other Instructions 54
Safety Signs and Other Instructions 54
Operation—Operator’s Station 67
Operator Controls and Instruments 67
TimberRite™ System 68
Left Joystick 68
Right Joystick 70
Track Drive Pedals 71
Sealed Switch Module (SSM) 72
Sealed Switch Module (SSM) Functions 73
Primary Display Unit (PDU) 77
Primary Display Unit (PDU) Functions 78
Dome Light 79
Radio 80
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 83
Horn 84
Accessory Outlets 84
Air Conditioning and Heating Controls 85
Operator’s Seat—Air Suspension 86
Fire Extinguisher 87
Alternative Exits 87
Cab Door Handles 90
Cab Door Stop 90
Operation—Operating the Machine 91
Before Starting Work 91
Driving Up a Steep or Slippery Slope 91
Off Level Operation 91
Inspect Machine Daily Before Starting 91
Battery Disconnect Switch 92
Engine Break-In Period 92
Before Starting Engine 93
Operator Ability 93
Engine Block Heater—If Equipped 93
Normal Starting Procedure—Above 0°C (32°F) 94
Cold Weather Starting—Below 0°C (32°F) 94
Hydraulic Warm-Up Procedure 96
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 97
Stopping Procedure 99
Required Machine Stop Warning 99
Operating the Track Drive 101
Extend Undercarriage Life 102
Operating the Implements—General 103
Operating Functions—Left Joystick 103
Operating Functions—Right Joystick 106
Rapid Cycle System (RCS) Operation 107
Operating Functions—Leveling Platform—If Equipped 107
Lowering Boom With Engine Stopped 109
Operating Slope Indicator System—If Equipped 110
Preparation of Machine Before Leaving for Cutting Area 110
Harvesting Technique 111
Harvesting Head 112
Recovering the Machine 113
Loading Machine on Trailer 118
Operating in Water and Mud 119
Service ADVISOR™ Remote (SAR) Software Delivery Process 119
Parking the Machine 120
Lifting the Machine 120
Exhaust Filter 121
Selective Catalytic Reduction (SCR) System Overview 123
Operation—Monitor Operation 125
Main Menu 125
Operation—Motions 125
Operation—Power Management 126
Operation—RCS Adjustments 126
Operation—Joystick Lever Pattern 126
Operation—Copy Operator Settings 127
Operation—Aux Leveling Control—If Equipped 127
Operation—Exhaust Filter 127
Operation—Exhaust Filter Auto Cleaning 128
Operation—Exhaust Filter Parked Cleaning 128
Operation—Change Operator 129
Operation—Fluid Economy 129
Operation—Engine Speed Adjustments 130
Operation—Restore All Factory Defaults 130
Diagnostics—Codes 130
Diagnostics—Machine Readings 131
Diagnostics—Engine Readings 134
Diagnostics—Controller ID 134
Diagnostics—Machine ID 135
Diagnostics—Software Delivery 135
Diagnostics—JDLink Readings 136
Setup—Monitor 136
Setup—Antitheft/Security 137
Setup—Calibration 138
Setup—Auto Fan Reversing 138
Aftertreatment Indicators Overview 139
Maintenance—Machine 140
Required Emission-Related Information 140
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 140
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 141
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 142
Diesel Engine Oil Service Interval for Operation at High Altitude 142
Oil Filters 143
Track Drive and Swing Drive Gear Case Oil 143
Hydraulic Oil 144
Enclosure Door Pump Oil 145
Pump Drive Gear Case Oil 145
Diesel Fuel 146
Diesel Fuel Specifications 146
Lubricity of Diesel Fuel 146
Handling and Storing Diesel Fuel 147
Biodiesel Fuel 148
Testing Diesel Fuel 149
Supplemental Diesel Fuel Additives 149
Fuel Filters 149
Minimizing the Effect of Cold Weather on Diesel Engines 150
Starting Aid Can Replacement 151
Multipurpose Extreme Pressure (EP) Grease 152
Alternative and Synthetic Lubricants 152
Lubricant Storage 152
Mixing of Lubricants 152
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 153
John Deere COOL-GARD™ II Coolant Extender 154
Water Quality for Mixing with Coolant Concentrate 154
Operating in Warm Temperature Climates 154
Testing Coolant Freeze Point 155
Disposing of Coolant 155
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 156
Refilling Diesel Exhaust Fluid (DEF) Tank 157
Testing Diesel Exhaust Fluid (DEF) 158
Storing Diesel Exhaust Fluid (DEF) 158
Disposal of Diesel Exhaust Fluid (DEF) 159
Maintenance—Periodic Maintenance 160
Service Machine at Specified Intervals 160
Check the Hour Meter Regularly 160
Service Lights 160
Enclosure Door and Maintenance Doors 161
Prepare Machine for Maintenance 166
Machine Service Position—Attachment 166
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 167
Fuel Tank 167
Diesel Exhaust Fluid (DEF) Tank 167
Service Intervals 169
Required Parts 171
Maintenance—As Required 173
Inspect Serpentine Belt 173
Replace Engine Air Filter Elements 174
Lubricate Door Hinges 175
Lubricate Toolbox Door Hinges—If Equipped 175
Service Exhaust Filter 175
Check and Clean Cooling System and Condenser Fins 177
Clean and Tighten Battery Terminals 178
Maintenance—Every 10 Hours or Daily 179
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 179
Check Fire Suppression System—If Equipped 181
Check Swing Drive Gear Case Oil Level 181
Check Hydraulic Oil Level 182
Check Engine Oil Level 183
Check Pump Drive Gear Case Oil Level—If Equipped 183
Check and Drain Primary Fuel Filter and Water Separator 184
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 184
Check Engine Coolant Level 185
Check Track Sag 185
Adjust Track Sag 186
Lubricate Boom Joints and Cylinder Ends 188
Lubricate Swing Drive Pinion and Bearing 188
Inspect Fire Extinguisher 189
Inspect Chain Shot Guard 189
Maintenance—Initial Service—100 Hours 190
Check Track Shoe Cap Screw Torque 190
Maintenance—Every 100 Hours 191
Lubricate Swing Drive Gear Case Bearing 191
Check Idler Oil Level 191
Maintenance—Initial Service—250 Hours 192
Drain and Refill Swing Drive Gear Case Oil 192
Drain and Refill Track Drive Planetary Oil 193
Drain and Refill Pump Drive Gear Case Oil—If Equipped 194
Check Lower Roller Mounting Cap Screw Torque 195
Maintenance—Every 250 Hours 196
Check Rear Window Alternative Exit Latches and Retainer Knobs 196
Check Skylight Latch Tension 197
Take Engine Oil Sample 197
Check Track Drive Planetary Oil Level 197
Check Track Shoe Cap Screw Torque 198
Maintenance—Every 500 Hours 199
Replace Fuel Prefilter—If Equipped 199
Replace Primary Fuel Filter and Water Separator 200
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 201
Replace Final Fuel Filter 202
Drain and Refill Engine Oil and Replace Filter 203
Check Hybrid Battery Electrolyte Level—If Equipped 204
Check Air Intake Hoses 205
Drain Water and Sediment From Fuel Tank 206
Check Enclosure Door Pump Oil Level 206
Take Fluid Samples 206
Maintenance—Every 1000 Hours 207
Drain and Refill Swing Drive Gear Case Oil 207
Check Coolant Condition 208
Drain and Refill Pump Drive Gear Case Oil—If Equipped 209
Drain and Refill Track Drive Planetary Oil 210
Check Cab Fresh Air and Cab Recirculation Air Filters 211
Maintenance—Every 2000 Hours 212
Drain and Refill Hydraulic Oil 212
Replace Hydraulic Oil Return Filters 214
Replace Hydraulic Oil Breather Filter 215
Replace Hydrostatic Charge Oil Filter—If Equipped 215
Replace Hydrostatic Pump Case Oil Filter—If Equipped 216
Check and Adjust Engine Valve Lash 216
Drain and Refill Enclosure Door Pump Oil 217
Replace Fuel Cap Breather Element 218
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 218
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 219
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen (S N —306262) 220
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —306262) 221
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 306263—344119) 221
Clean Diesel Exhaust Fluid (DEF) Tank (S N —306262) 221
Clean Diesel Exhaust Fluid (DEF) Tank (S N 306263—344119) 221
Check Open Crankcase Vent (OCV) 222
Maintenance—Every 4000 Hours 223
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 223
Maintenance—Every 6000 Hours 224
Drain and Refill Engine Coolant 224
Replace Diesel Exhaust Fluid (DEF) In-Line Filter—If Equipped 226
Miscellaneous—Machine 230
Service Ladder 230
Replace Coolant Filter (S N —306262) 231
Inspect and Clean Polycarbonate Windows 232
Clean Fuel Tank Inlet Screen 233
Circuit Breakers 233
Using Booster Batteries—24-Volt System 234
Using Battery Charger 235
Handling, Checking, and Servicing Batteries Carefully 236
Replacing Batteries 238
Removing and Installing Batteries 238
Precautions for Alternator and Regulator 239
Welding on Machine 239
Keep Electronic Control Unit Connectors Clean 239
Lubricate Attachment 240
Bleed Fuel System 240
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 240
Do Not Service Control Valves, Cylinders, Pumps, or Motors 241
Clean the Crankcase Vent Tube 241
Fluid Sampling Test Ports 241
Replacing Fuses 241
JDLink™ Machine Monitoring System (MMS)—If Equipped 247
Replacing Seat Belt 248
Remove and Install Halogen Bulbs 249
Remove and Install Light-Emitting Diode (LED) Lights 250
Hardware Torque Specifications 251
Unified Inch Bolt and Screw Torque Values 252
Metric Bolt and Screw Torque Values 253
Miscellaneous—Operational Checkout 254
Operational Checkout 254
Miscellaneous—Troubleshooting 267
Troubleshooting Procedure 267
Engine 268
Electrical System 272
Hydraulic System 274
Miscellaneous—Storage 276
Prepare Machine for Storage 276
Monthly Storage Procedure 277
Preparing Engine for Long-Term Storage 278
Removing Engine From Long-Term Storage 279
Miscellaneous—Machine Numbers 280
Record Product Identification Number (PIN) 280
Record Engine Serial Number 280
Record Attachment Serial Number 280
Record Saw Hydraulic Motor Serial Number 280
Record Attachment Pump Serial Number 281
Record Main Pump Serial Number 281
Record Saw Pump Serial Number 282
Record Left-Hand Track Drive Planetary Serial Number 282
Record Left-Hand Track Drive Hydraulic Motor Serial Number 282
Record Right-Hand Track Drive Planetary Serial Number 283
Record Right-Hand Track Drive Hydraulic Motor Serial Number 283
Record Swing Drive Gear Case Serial Numbers 283
Record Hydraulic Motor Controller (HMC) Serial Number 284
Record Sealed Switch Module (SSM) Serial Number 284
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 285
Keep Proof of Ownership 285
Keep Machines Secure 285
Miscellaneous—Specifications 286
Engine Specifications 286
System Specifications 286
Undercarriage Specifications 287
Drain and Refill Capacities 289
803MH Working Ranges 290
853MH Working Ranges 292
859MH Working Ranges 294
803MH Machine Weights and Ground Pressures 296
853MH Machine Weights and Ground Pressures 298
859MH Machine Weights and Ground Pressures 300
Machine Harvesting Specifications 301
803MH Shipping Dimensions 302
853MH Shipping Dimensions 304
859MH Shipping Dimensions 306
EC Declaration of Conformity 307
Eurasian Economic Union 308
Machine Design Life 308
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 48
Section 1-5 54
Section 2-1 67
Section 2-2 91
Section 2-3 125
Section 3-1 140
Section 3-2 160
Section 3-3 173
Section 3-4 179
Section 3-5 190
Section 3-6 191
Section 3-7 192
Section 3-8 196
Section 3-9 199
Section 3-10 207
Section 3-11 212
Section 3-12 223
Section 3-13 224
Section 4-1 230
Section 4-2 254
Section 4-3 267
Section 4-4 276
Section 4-5 280
Section 4-6 286

S.V 04/24