John Deere 810C Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810C Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810C Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F061510_MG
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 810C
Series: C SERIES
Serial: 17DA1187-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 810C Forwarder Operator’s Manual – PDF DOWNLOAD

810c_eng pdf 0
810C Forwarder 3
F061510 3
Issue 01/01-01 Date: 23 10 2001 7
Contents 9
1 Introduction 15
1 1 General 15
1 2 Where to Find Decals and Serial Number 17
1 3 Timberjack authorized dealers and service centers 18
1 4 Timberjack Continental Distribution Centers 25
2 Warranty 27
2 1 250 Hour Service 27
3 Safety Instructions 29
3 1 Safety Symbol 29
3 1 1 Signal Words 29
3 2 General Safety Precautions 30
3 2 1 Safety Signs and Decals 30
3 2 2 Operation and Maintenance 30
3 2 3 Radio Transmitters 31
3 2 4 First Aid 31
3 2 5 Daily Inspection 32
3 3 Operating Safety Precautions 33
3 3 1 General 33
3 3 2 Controls 34
3 3 3 Alarms 34
3 3 4 Emergency Exit 35
3 3 5 Operating the Machine 36
3 3 6 Loading the machine 37
3 3 7 Driving on frozen waters 37
3 3 8 Power cables 38
3 3 9 Driving on public roads and other transport driving 39
3 4 Servicing Safety Precautions 40
3 4 1 Securing the Service Position 41
3 4 2 Hot and Pressurized Fluids 43
3 4 3 Tire Pressures 44
3 4 4 Work Premises 44
3 4 5 Tools 44
3 5 Conservation of the Enviroment 45
3 6 Fire Prevention 46
3 6 1 What to Do if the Machine Catches Fire 47
4 Controls and Signal Lights 49
4 1 General 49
4 2 Front Dashboard 50
4 3 Start Key Positions 51
4 4 Window Washers and Wipers 52
4 5 Signal Lights and Drive Pedals 53
4 6 Overhead Panel Switches 54
4 6 1 Light Switches 54
4 6 2 Warning Lamps and Buzzer 55
4 7 Preparedness for telephone 56
4 8 Control Panels 57
4 8 1 Left Arm Control Panel 57
4 8 2 Right Arm Control Panel 58
4 8 3 Crane Controls; Left-Hand Side Lever 59
4 8 4 Crane Controls; Right Hand Side Lever 59
4 9 Air Conditioner 61
4 9 1 Control panel 61
4 9 2 Operating instructions 62
4 10 Engine Heating Timer 65
4 10 1 General 65
4 10 2 Heating Time Switch 66
4 10 3 Malfunction codes 70
4 11 Seat 73
5 Operating the Forwarder 75
5 1 Operation 75
5 1 1 Function of Seat Safety Switch 75
5 1 2 Emergency Stopper 75
5 1 3 Operating the Crane 76
5 1 4 Brakes 77
5 1 5 Frame Brake 78
5 1 6 Steering 79
5 1 7 High/Low Gear and Rear-Wheel Drive 80
5 1 8 Using the Differential Lock-Up 81
5 1 9 Operating the Decking Blade 82
5 2 Driving 83
5 2 1 Before Starting the Engine for the First Time in a Working Day 83
5 2 2 Starting the Engine 84
5 2 3 Stopping the Engine 85
5 2 4 Off-Road Driving 86
5 2 5 Driving on Road 88
5 3 Transporting the machine 89
5 4 Towing the Machine 91
5 5 Lifting the Cab 95
5 6 Lowering the Cab 96
6 Maintenance 97
6 1 Servicing safety precautions 98
6 2 General maintenance instructions 99
6 2 1 Bolt Torque Values 99
6 2 2 Cleaning the Cab Windows 100
6 3 Tyres 101
6 3 1 Changing wheels 102
6 3 2 Anti-slip fitting 103
6 3 3 Bogie tracks, fitting 104
6 4 Recommended lubricants and fluids 107
6 5 Capacities 108
6 5 1 Engine oil 109
6 5 2 Diesel fuel 110
6 5 3 Coolant 111
6 5 4 Brake fluid 111
6 5 5 Hydraulic oil 112
6 5 6 Gear oil 112
6 5 7 Grease 112
6 6 Service Intervals 113
6 7 Detailed Maintenance 115
6 7 1 Maintenance Daily or Every Ten Running Hours 115
6 7 2 Maintenance Weekly or Every 50 Running Hours 121
6 7 3 Maintenance Every 250 Running Hours 123
6 7 4 Maintenance Every 500 Running Hours 129
6 7 5 Maintenance Every 1000 Running Hours 132
6 7 6 Maintenance Every 2000 Running Hours 137
6 7 7 Maintenance after Every Six Months 138
6 7 8 Annual Maintenances 138
6 7 9 Maintenance When Necessary 141
7 Hydraulic system 145
7 1 General 145
7 1 1 Hydraulic tank 145
7 1 2 Vacuum pump 145
7 1 3 Filling with hydraulic fluid 146
7 1 4 Draining the hydraulic fluid 146
7 1 5 Bleeding air from the hydraulic system 146
7 2 Hydrostatic System 147
7 2 1 General 147
7 2 2 Bleeding Air from the Drive Hydrau-lic System 148
7 2 3 Check and Adjust the Hydrostatic System; Drive Pump 149
7 2 4 Check and Adjust the Hydrostatic System; Drive Motor 151
7 3 Working Hydraulic System 155
7 3 1 Bleeding Air from the Working Hydraulics 156
7 3 2 Check and Adjust the Pressures of the Working Hydraulics 158
7 3 3 Adjusting the Crane Pressure 159
7 3 4 Auxiliary Functions 160
7 3 5 Frame Brake 161
7 3 6 Optional Equipment 161
7 4 Brake System; Checking and Adjusting 163
7 4 1 General 163
7 4 2 Bleeding the brakes 164
7 4 3 Checking and Adjusting Parking Brake Pressure 166
7 4 4 Checking the Drive Brake (Brake Pedals) 167
7 4 5 Checking the Service Brake 167
7 4 6 Checking the Brake Charging Pressure 168
7 4 7 How to check and adjust the brake system 169
7 4 8 Mechanical adjustment of brakes 170
7 5 Quick Couplers for Pressure Measurement and Adjusting Screws 171
7 5 1 Attachment Block (Hydac) 172
7 6 Hydraulic Schemas (F623039A) 173
7 6 1 Crane Hydraulics 175
7 6 2 Driving Hydraulics 177
7 6 3 Brake Hydraulics 179
7 6 4 Extra equipment 181
7 6 5 Proportional Decking Blade 183
7 7 Hydraulic Schemas (F618594A) 185
7 7 1 Crane Hydraulics 187
7 7 2 Driving Hydraulics 189
7 7 3 Brake Hydraulics 191
7 7 4 Extra equipment 193
8 Electrical System 195
8 1 Main Switch 195
8 2 Batteries 196
8 3 Welding 197
8 4 Fuses on the Left-Hand Side in the Engine Compartment 198
8 5 Instrument Box Fuses 199
8 6 Instrument Box Relays 200
8 7 Other relays 200
8 8 Machine Sensors 201
8 8 1 Engine Speed Sensor 201
8 8 2 Coolant Temperature Sensor 201
8 8 3 Engine Oil Pressure Sensor 201
8 8 4 The RPM Sensor of the Drive Hydrostatics Motor 202
8 8 5 Hydraulic Oil Level Sensor 202
8 8 6 Hydraulic Oil Temperature Sensor 202
8 8 7 Hydraulic Oil Return Filter Sensor 202
8 9 Electrical schematics 203
9 Operating Power Transmission 233
9 1 High/Low Gear 234
9 2 Hydrostatic System 234
9 3 Control of Transmission 236
10 Crane 237
10 1 A General Description of the Crane 237
10 2 Operating Safety Precautions 238
10 3 General Operating Instructions 239
10 3 1 Crane Bolt Torque Values 241
10 4 Crane Maintenance 243
10 4 1 Assembly Instructions 243
10 4 2 Welding Instructions 244
10 4 3 Crane Maintenance Schedule 246
10 4 4 Crane Maintenance Daily or Every Ten Hours 247
10 4 5 Crane Maintenance Weekly or Every 50 hours 248
10 4 6 Crane Maintenance Every 250 Running Hours 251
10 4 7 Crane Maintenance Every 1000 Running Hours 252
10 4 8 Crane Maintenance When Necessary 253
10 5 Technical Specifications 255
10 5 1 Timberjack TJ 51 F 255
10 5 2 Rotator and Grapple 255
11 Optional Equipment 259
11 1 Air Conditioner 259
11 1 1 Introduction 259
11 1 2 Main Parts of Air Conditioning System 260
11 1 3 Air Conditioner Maintenance Instructions 264
11 2 Fire extinguisher system 269
11 2 1 Control unit 271
11 2 2 Check every day: 272
11 2 3 Check every week: 272
11 2 4 Annual inspection 272
11 3 Hand-held fire extinguishers 273
12 Technical Specifications 275
Index 279

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