Operator Manual for John Deere 810D Forwarder PDF Download

Description

John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F069342_SK
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 810D
• Series: D SERIES
• Serial: WJ0810D001650

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 3
Introduction 7
Operator’s manual for John Deere Forwarder 7
Foreword 8
John Deere Contact Information 8
Technical Information Feedback Form 9
Warranty 10
Standard warranty clauses 10
Standard Warranty 10
Machines with Extended Coverage (For specified machines only!) 10
Periodic Maintenance 11
Safety – Safety Features 12
810D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station – Panels, Switches, Gauges, Control levers 39
General 39
Front Dashboard 40
Start Key Positions 41
Signal Lights 41
Left Arm Control Panel 42
Right Arm Control Panel 43
Window Washers and Wipers 44
Using Boom Control Levers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 46
Preparedness for telephone 47
Air Conditioner Controls 47
Engine Heating Timer (Opt Eq ) 48
Operator’s seat 49
Lifting and Lowering the Cab 50
How to Lift the Cab 50
How to Lower the Cab 51
Operating the Machine 52
TMC 52
ECU 52
Alarms 53
Door Safety Switch 53
Emergency Stopper 53
Operating the Boom 54
Brakes 58
Frame Brake 59
Steering 60
High/Low Gear and Rear-Wheel Drive 61
Using the Differential Lock-Up 62
Operating the Decking Blade (Optional Equipment) 62
Operating the Clambunk 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Transporting and Towing the Machine 72
Positioning 72
Use hold-down straps 72
Minilevers 73
Chains 73
Towing 74
Stowing a Disabled Boom 77
Fluids and Lubricants 79
Recommended Lubricants and Fluids 79
Capacities 80
Diesel Fuel 81
Engine Oil 84
Coolant 85
Hydraulic oil 86
Gear oil 86
Brake fluid 87
Cab lift pump 87
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires, tire pressures 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance intervals and service parts 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or daily 102
Check the hydraulic oil level 102
Check Engine Oil Level 103
Remove Sediment and Water from the Primary Fuel Filter 104
Check the coolant and the windshield washer fluid level 105
Check the radiator grille cleanness 106
Check the driving brake oil level 107
Check the air filter 108
Check the tires for air pressure and overall shape 108
Fill up the fuel tank 109
The following service and checks are to be made at the end of each workday 110
Maintenance – Every 50 hours or Weekly 111
Grease the center hinge bearings and steering cylinder bearings Grease the frame brake 111
Grease the decking blade1 112
Check the battery electrolyte level 112
Check the air conditioner 112
Maintain the Boom 112
Maintenance – Every 250 hours 113
Clean the machine 113
Check the high/low gear oil level 113
Check Differential Oil Level 114
Check Bogie Housings Oil Level 114
Greasing the Prelubricated Bogie Bearings 115
Check Wheel Nut Torque 115
Check the cabine air filters 116
Check the air conditioner 116
Maintain the boom 117
Maintenance – Every 500 hours 118
Change engine oil and replace oil filter 118
Change the fuel filters 120
Clean crankcase vent tube 121
Check the air intake system 121
Checking belt tensioner spring tension and belt wear 121
Remove sediment and water from the fuel tank 123
Check the batteries for charge 123
Checking cooling system 125
Grease the driveshafts 127
Maintenance – Every 1000 hours 128
Renew the hydraulic oil 128
Replace the hydraulic return filter 131
Renew the high/low gear (transfer case) oil 133
Renew the pressure filter of the drive hydraulic system 134
Change the Brake Pedal Circuit Oil 135
Check and tighten the screw and bolt connections 136
Check the exhaust manifold 136
Check the air conditioner 136
Maintain the boom 137
Maintenance – Every 2000 hours 138
Check Valve Clearance 138
Change Engine Coolant 140
Change Bogie Axle Differential Oil 142
Change Bogie Housings Oil 143
Check and tighten the bolts for the joints between axles and frame 144
Maintenance – Every 6 months 145
Service the fire extinguisher 145
Maintenance – Every 12 months 146
Have the fire extinguisher system (opt eq ) checked 146
Have the boom damper pressure accumulators serviced 146
Maintenance – As required 147
Maintenance – As required 147
Bleeding the Fuel System 148
Maintain the Boom 150
Check the air conditioner 150
Hydraulic System and Bleeding 151
Working hydraulic system 151
Hydrostatic system 151
Bleeding, General 152
Bleeding Drive Hydraulic System 153
Bleeding Work Hydraulic System 155
Bleeding the Brake System 157
Hydrostatic System: Drive Pump adjusting 160
Checking and adjusting the supply pressure 160
Checking and adjusting the pressure cut-off valve setting of the drive pump 161
Hydrostatic System: Drive Motor adjusting 162
Checking and adjusting drive motors pressure cut-off settings 162
Work Hydraulic System: Check and Adjust 166
Adjustment of Pressure Difference 166
Adjusting the Maximum Pressure 166
Adjusting the Boom Pressure 167
Adjusting Auxiliary Functions 168
Adjusting Frame Brake 169
Adjusting Proportional Decking Blade 170
Adjusting Optional Equipment 170
Brake System: Check and Adjust 171
Checking the brakes 171
Mechanical adjustment of brakes 172
Checking and Adjusting Parking Brake Pressure 173
Checking the Work Brake 173
Checking the Drive Brake (Brake Pedal) 173
Brake Charging Pressure 174
Electrical System 175
Main Switch 175
Batteries 176
Welding 178
Fuses on the Left-Hand Side in the Engine Compartment 180
Instrument Box Fuses and Relays 181
Location of ECU and engine sensors 182
The RPM Sensor of the Drive Hydrostatics Motor 183
Hydraulic Tank Sensors 183
Transmission 184
Operating Power Transmission 184
High/Low Gear 184
Hydrostatic System 185
Control of Transmission 186
Boom – general 187
A General Description of the Boom 187
Operating Safety Precautions 188
General Operating Instructions 189
Boom, Technical Data 190
Boom CF1 200
Boom – Maintenance 201
Boom, Maintenance, General 201
Boom, Maintenance every 10 hours 202
Boom, Maintenance every 50 hours 203
Boom, Maintenance every 250 hours 209
Maintenance every 1000 hour 213
Maintenance as required 215
Equipment, Air Conditioner 216
Introduction 216
Main Parts of Air Conditioning System 216
Risks and Counter-Measures 219
First Aid 220
Using the A/C unit 220
Maintenance and Inspections: Check the refrigerant level 223
Check the service moisture indicator of the dryer every 50 hours 226
Service the compressor every 1000 hours 226
Service the evaporator element every 1000 hours 227
Service the condenser element every 1000 hours 227
Service the hoses and connectors every 1000 hours 228
Equipment, Engine Preheater 229
Operation and maintenence 229
Equipment, Fire Extinguisher System 238
General 238
Fire Alarm and Actions 239
After a fire 241
Control unit 242
Hand-held fire extinguishers 244
Equipment, Decking Blade 245
Using the Decking Blade 245
Lowering the Decking Blade 246
Decking Blade’s Float 246
Equipment, Clambunk 247
Operating the Clambunk 247
Equipment, Fuel Filter Dahl 100-BP 249
Primary Fuel Filter ‘Dahl 100-BP’ 249
Forwarder Troubleshooting 250
Engine Troubleshooting 250
Diagnose Drive Lines 255
Diagnose Brake Hydraulics 256
Diagnose Cab Tilt Hydraulics 256
Diagnose Hydraulic/Hydrostatic Cooling System 257
Diagnose Hydrostatic Drive System 258
Diagnose Hydrostatic Drive Pump 260
Diagnose Hydrostatic Drive Motor 263
Diagnose Boom 264
Diagnose Heater/Air Conditioner 268
Storage 270
Prepare Machine for Storage 270
Monthly Storage Procedure 272
Hydraulic Diagrams 274
Boom Hydraulics 274
Transmission Hydraulics 278
Brake Hydraulics 280
Extra Equipment Hydraulics 282
Options Hydraulics 284
Electronic Schematics 286
General information 286
Electronic Schematics 288
810D Specifications 322
Decals and Signs 322
Dimensions 323
Load area 324
Engine 325
Transmission 326
Axles 326
Steering 326
Brakes 327
Hydraulic system 327
Electrical System 327
Boom CF1 327
Cab 328

S.V 03/24