John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F071558_NM
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 810D
Series: D SERIES
Serial: WJ0810D0002002

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 810D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 6
Operator’s manual for John Deere Forwarder 6
Foreword 7
John Deere Contact Information 7
Technical Information Feedback Form 8
Warranty 9
Standard warranty clauses 9
Standard Warranty 9
Machines with Extended Coverage (For specified machines only!) 9
Periodic Maintenance 10
Safety – Safety Features 11
810D Forwarder Safety Features 11
Safety – General Precautions 12
General 12
Recognize Safety Information 12
Understand Signal Words 12
Prepare for Emergencies 13
Wear Protective Clothing 13
Handle Fluids Safely—Avoid Fires 14
Handle Chemical Products Safely 14
Replace Safety Signs 15
Maintain Safety Cabin 15
Use of Radio-transmitters 16
Safety – Operating Precautions 17
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Secondary exit 19
Handle Starting Fluid Safely 20
Pay Attention to Bystanders 20
Carry no passangers 21
Use Seat Belts 21
Avoid Risks under Difficult Conditions 21
Stop Working if Machine Gives an Alarm 22
Loading the Machine 22
Keep Danger Zone Clear 22
Avoid Crush Points 23
Power Cables 24
Driving/Transporting on Public Roads 25
Ensure Safety before Driving on Frozen Water 25
Fire Prevention 26
What To Do If the Machine Catches Fire 27
Safety – Maintenance Precautions 28
General 28
Securing the Service Position 29
Use Proper Clothing 29
Use Proper Tools 30
Support Machine Properly 30
Shut Down Engine, Disconnect Battery Cable 31
Service Cooling System Safely 31
Prevent Battery Explosions 31
Prevent Acid Burns 32
Replacing the Xenon Worklamp 33
Start Only from Operator’s Seat 33
Beware of Exhaust Fumes 34
Avoid High Pressure Fluids 34
Avoid Heating near Pressurized Fluid Lines 35
Make Welding Repairs Safely 35
Service Tires Safely 36
Refueling and Servicing Fuel System 36
Dispose of Waste Properly 37
Operator’s Station – Panels, Switches, Gauges, Control levers 38
General 38
Front Dashboard 40
Start Key Positions 41
Signal Lights 41
Left Arm Control Panel 42
Right Arm Control Panel 43
Window Washers and Wipers 44
Using Boom Control Levers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 46
Preparedness for telephone 47
Air Conditioner Controls 47
Engine Heating Timer (Opt Eq ) 48
Operator’s seat 49
Lifting and Lowering the Cab 50
How to Lift the Cab 50
How to Lower the Cab 51
Operating the Machine 52
TMC 52
ECU 52
Alarms 53
Door Safety Switch 53
Emergency Stopper 53
Operating the Boom 54
Brakes 58
Frame Brake 59
Steering 60
High/Low Gear and Rear-Wheel Drive 61
Using the Differential Lock-Up 62
Operating the Decking Blade (Optional Equipment) 62
Operating the Clambunk 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold Weather Starting 65
After Starting 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Transporting and Towing the Machine 71
Positioning 71
Use hold-down straps 71
Minilevers 72
Chains 72
Towing 73
Stowing a Disabled Boom 76
Fluids and Lubricants 78
Recommended Lubricants and Fluids 78
Capacities 79
Diesel Fuel 80
Engine Oil 81
Coolant 82
Hydraulic oil 83
Gear oil 83
Brake fluid 84
Cab lift pump 84
Grease 84
Maintenance – General 85
Service, General 85
Using Fuels and Lubricants 85
Prepare Machine for Maintenance 86
Machine Frame, Locking and Unlocking 87
Check all bolted joints 88
Cleaning the Cab Windows 89
Tires, tire pressures 90
Changing Wheels 91
Anti slips 92
Fitting bogie tracks 93
Maintenance intervals and service parts 95
Maintenance intervals 95
Service Parts 96
Maintenance – Every 10 hours or daily 99
Check the Hydraulic Oil Level 99
Check the Engine Oil Level 100
Drain Water and Sediment from Fuel Filters 100
Check the Radiator Grille Cleanness 101
Check the Windshield Washer Fluid Level 102
Check the Driving Brake Oil Level 102
Check the Tires for Air Pressure and Overall Shape 102
Fill up the Fuel Tank 103
Maintain the Boom 103
The Following Service and Checks are to be Made at the End of each Workday 104
Maintenance – Every 50 hours or Weekly 105
Grease the Center Hinge Bearings, Steering Cylinder Bearings and the Frame Brake 105
Grease the Decking Blade1 106
Check the Air Conditioner 106
Maintain the Boom 106
Check the Fire Extinguisher System 106
Maintenance – Every 250 hours 107
Clean the Machine 107
Check the High/Low Gear Oil Level 107
Check Differential Oil Level 108
Check Bogie Housings Oil Level 108
Check Wheel Nut Torque 109
Check the Cabin Air Filters 109
Check the Air Conditioner 110
Maintain the Boom 110
Maintenance – Every 500 hours 111
Change Engine Oil and Oil Filter 111
Clean Crank Case Vent Tube 113
Check Air Intake System 114
Replace Fuel Filters 115
Remove Sediment and Water from the Fuel Tank 115
Check Belt Wear 116
Check Belt Tensioner 117
Check Cooling System 117
Check the Batteries for Charge and Electrolyte Level 118
Grease the Driveshafts 119
Maintenance – Every 1000 hours 120
Greasing the Prelubricated Bogie Bearings 120
Renew the Hydraulic Oil 121
Replace the Hydraulic Return Filter 124
Renew the High/Low Gear (Transfer Case) Oil 126
Renew the Pressure Filter of the Drive Hydraulic System 127
Change the Brake Pedal Circuit Oil 128
Check and Tighten the Screw and Bolt Connections 129
Check the Air Conditioner 129
Maintain the Boom 129
Maintenance – Every 2000 hours 130
Check Valve Clearance 130
Change the Coolant 132
Change Bogie Axle Differential Oil 134
Change Bogie Housings Oil 135
Check and Tighten the Bolts for the Joints Between Axles and Frame 136
Maintenance – As required 137
When Necessary, Service and Adjust the Following 137
Adding the Coolant 137
Checking Air Filter Elements 138
Replacing Drive Belt 139
Maintain the Boom 139
Bleeding the Fuel System 140
Maintenance – Periodic Maintenance 141
Every 6 months 141
Every 12 months 141
Hydraulic System and Bleeding 142
Working hydraulic system 142
Hydrostatic system 142
Bleeding, General 143
Bleeding Drive Hydraulic System 144
Bleeding Work Hydraulic System 146
Bleeding the Brake System 148
Hydrostatic System: Drive Pump adjusting 151
Checking and adjusting the supply pressure 151
Checking and adjusting the pressure cut-off valve setting of the drive pump 152
Hydrostatic System: Drive Motor adjusting 153
Checking and adjusting drive motors pressure cut-off settings 153
Work Hydraulic System: Check and Adjust 157
Adjustment of Pressure Difference 157
Adjusting the Maximum Pressure 157
Adjusting the Boom Pressure 158
Adjusting Auxiliary Functions 159
Adjusting Frame Brake 160
Adjusting Proportional Decking Blade 161
Adjusting Optional Equipment 161
Brake System: Check and Adjust 162
Checking the brakes 162
Mechanical adjustment of brakes 163
Checking and Adjusting Parking Brake Pressure 164
Checking the Work Brake 164
Checking the Drive Brake (Brake Pedal) 164
Brake Charging Pressure 165
Electrical System 166
Main Switch 166
Batteries 167
Welding 169
Fuses on the Left-Hand Side in the Engine Compartment 171
Instrument Box Fuses and Relays 172
Engine Sensors and Connectors 173
Air Cleaner Sensors 174
Coolant Level Sensor 174
The RPM Sensor of the Drive Hydrostatics Motor 174
Hydraulic Tank Sensors 175
Transmission 176
Operating Power Transmission 176
High/Low Gear 176
Hydrostatic System 177
Control of Transmission 178
Boom – general 179
A General Description of the Boom 179
Operating Safety Precautions 180
General Operating Instructions 181
Boom, Technical Data 182
Boom CF1 192
Boom – Maintenance 193
Boom, Maintenance, General 193
Boom, Maintenance every 10 hours 194
Boom, Maintenance every 50 hours 195
Boom, Maintenance every 250 hours 201
Maintenance every 1000 hours 205
Maintenance as required 207
Equipment, Air Conditioner 208
Introduction 208
Main Parts of Air Conditioning System 208
Risks and Counter-Measures 211
First Aid 212
Using the A/C unit 212
Maintenance and Inspections: Check the refrigerant level 215
Check the service moisture indicator of the dryer every 50 hours 218
Service the compressor every 1000 hours 218
Service the evaporator element every 1000 hours 219
Service the condenser element every 1000 hours 219
Service the hoses and connectors every 1000 hours 220
Equipment, Engine and Cabin Preheater 221
Configuration 221
Operation 222
Maintenance of the Engine Preheater 223
Timer for Engine and Cabin Preheater 224
Engine and Cabin Preheater Remote Control *) 227
Service Codes of the Engine Preheater 227
Equipment, Fire Extinguisher System 230
General 230
Fire Alarm and Actions 231
After a fire 233
Control unit 234
Hand-held fire extinguishers 236
Equipment, Decking Blade 237
Using the Decking Blade 237
Lowering the Decking Blade 238
Decking Blade’s Float 238
Equipment, Clambunk 239
Operating the Clambunk 239
Equipment, Fuel Filter Dahl 100-BP 241
Primary Fuel Filter ‘Dahl 100-BP’ 241
Equipment, Approach Lights 242
Approach Lights *) 242
Forwarder Troubleshooting 243
Engine Troubleshooting 243
Diagnose Drive Lines 248
Diagnose Brake Hydraulics 249
Diagnose Cab Tilt Hydraulics 249
Diagnose Hydraulic/Hydrostatic Cooling System 250
Diagnose Hydrostatic Drive System 251
Diagnose Hydrostatic Drive Pump 253
Diagnose Hydrostatic Drive Motor 256
Diagnose Boom 257
Diagnose Heater/Air Conditioner 261
Storage 263
Prepare Machine for Storage 263
Monthly Storage Procedure 265
Hydraulic Diagrams 267
Hydraulic Scheme 267
Electronic Schematics 280
Electronic Schematics 280
810D Specifications 320
Decals and Signs 320
Dimensions 321
Load area 322
Engine 322
Transmission 323
Axles 323
Steering 323
Brakes 324
Hydraulic system 324
Electrical System 324
Boom CF1 324
Cab 325
Page Numbers 2
Section 1-1 6
1 6
2 7
3 8
Section 2-1 9
1 9
2 10
Section 3-1 11
1 11
Section 3-2 12
1 12
2 13
3 14
4 15
5 16
Section 3-3 17
1 17
2 18
3 19
4 20
5 21
6 22
7 23
8 24
9 25
10 26
11 27
Section 3-4 28
1 28
2 29
3 30
4 31
5 32
6 33
7 34
8 35
9 36
10 37
Section 4-1 38
1 38
2 39
3 40
4 41
5 42
6 43
7 44
8 45
9 46
10 47
11 48
12 49
Section 4-2 50
1 50
2 51
Section 5-1 52
1 52
2 53
3 54
4 55
5 56
6 57
7 58
8 59
9 60
10 61
11 62
Section 5-2 63
1 63
2 64
3 65
4 66
5 67
Section 5-3 68
1 68
2 69
3 70
Section 5-4 71
1 71
2 72
3 73
4 74
5 75
6 76
7 77
Section 6-1 78
1 78
2 79
3 80
4 81
5 82
6 83
7 84
Section 6-2 85
1 85
2 86
3 87
4 88
5 89
6 90
7 91
8 92
9 93
10 94
Section 6-3 95
1 95
2 96
3 97
4 98
Section 6-4 99
1 99
2 100
3 101
4 102
5 103
6 104
Section 6-5 105
1 105
2 106
Section 6-6 107
1 107
2 108
3 109
4 110
Section 6-7 111
1 111
2 112
3 113
4 114
5 115
6 116
7 117
8 118
9 119
Section 6-8 120
1 120
2 121
3 122
4 123
5 124
6 125
7 126
8 127
9 128
10 129
Section 6-9 130
1 130
2 131
3 132
4 133
5 134
6 135
7 136
Section 6-10 137
1 137
2 138
3 139
4 140
Section 6-11 141
1 141
Section 7-1 142
1 142
2 143
3 144
4 145
5 146
6 147
7 148
8 149
9 150
Section 7-2 151
1 151
2 152
Section 7-3 153
1 153
2 154
3 155
4 156
Section 7-4 157
1 157
2 158
3 159
4 160
5 161
Section 7-5 162
1 162
2 163
3 164
4 165
Section 8-1 166
1 166
2 167
3 168
4 169
5 170
6 171
7 172
8 173
9 174
10 175
Section 9-1 176
1 176
2 177
3 178
Section 10-1 179
1 179
2 180
3 181
4 182
5 183
6 184
7 185
8 186
9 187
10 188
11 189
12 190
13 191
14 192
Section 10-2 193
1 193
2 194
3 195
4 196
5 197
6 198
7 199
8 200
9 201
10 202
11 203
12 204
13 205
14 206
15 207
Section 11-1 208
1 208
2 209
3 210
4 211
5 212
6 213
7 214
8 215
9 216
10 217
11 218
12 219
13 220
Section 11-2 221
1 221
2 222
3 223
4 224
5 225
6 226
7 227
8 228
9 229
Section 11-3 230
1 230
2 231
3 232
4 233
5 234
6 235
7 236
Section 11-4 237
1 237
2 238
Section 11-5 239
1 239
2 240
Section 11-6 241
1 241
Section 11-7 242
1 242
Section 12-1 243
1 243
2 244
3 245
4 246
5 247
6 248
7 249
8 250
9 251
10 252
11 253
12 254
13 255
14 256
15 257
16 258
17 259
18 260
19 261
20 262
Section 13-1 263
1 263
2 264
3 265
4 266
Section 14-1 267
1 267
2 268
3 269
4 270
5 271
6 272
7 273
8 274
9 275
10 276
11 277
12 278
13 279
Section 15-1 280
1 280
2 281
3 282
4 283
5 284
6 285
7 286
8 287
9 288
10 289
11 290
12 291
13 292
14 293
15 294
16 295
17 296
18 297
19 298
20 299
21 300
22 301
23 302
24 303
25 304
26 305
27 306
28 307
29 308
30 309
31 310
32 311
33 312
34 313
35 314
36 315
37 316
38 317
39 318
40 319
Section 16-1 320
1 320
2 321
3 322
4 323
5 324
6 325
7 326

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