John Deere 810E CTL Forwarder Operation Manual PDF Download

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John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F075007_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 810E T3
Series: E SERIES
Serial: 1WJ0810E002737-
Operator’s instructions for machines equipped with Gen II Rotating and Levelling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 23
Vibration levels in forwarder cabin 24
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin non-text safety decals 46
Machine non-text safety decals 46
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Rotating and leveling cabin 50
Operator’s seat – comfort 51
Tires 52
Tracks, anti-slip chains and wheel ballasting 53
Electric system 54
Batteries 55
Main switch panel 56
Fuses and relays 57
Battery center tab fuse 58
Engine room fuses 59
Engine room relays 61
Cabin fuses 62
Cabin relays 63
Wiring harness fuses and relays 64
Machine control system 65
XL4 PC 66
Engine Control Unit 67
Cabin controller (CAB) 67
Power outlets 68
Engine sensors (4 5L and 6 8L) 69
Engine Sensors 1/3 70
Engine Sensors 2/3 71
Engine Sensors 3/3 72
Sensors, air intake system and coolant 73
Sensors, ambient temperature 74
Sensors, hydraulic oil tank 75
Sensors, transmission 76
Sensors, brake system 77
Sensors, fuel tank 78
Position sensors, frame 79
Sensors, drive pedal 80
Sensors, boom 81
Sensors, cabin 82
Sensors, work hydraulics 83
Bulbs 83
Grounding points, frame 85
Grounding points, redesigned R&L cabin 86
Telematics components 87
MTG module 88
Antennas 88
Controls 89
Driving controls 89
Main switch 90
Safety switches and emergency stop 91
Ignition switch 92
Dashboard 93
Boom controls 95
Left keypad in forwarder 96
Right keypad in forwarder 97
Extra keypad 98
Lights and wipers 99
Cabin lights and service lights 100
Work lights 101
Driving lights 102
Window wipers and washers 103
Right-hand side storage box 105
Central locking system 106
Air Conditioner 107
General system operation 107
Temperature setting 109
Fan control 109
Recirc mode 110
Defrost mode 111
Pre-heater modem 112
SMS interface 112
Pre-heater system 114
Operation sequences 115
Setting the timer 116
Switching on the heater 116
Heating pre-selection 117
Switching off the heater 117
Changing the Heating Duration 118
Operating the machine 119
Engine 119
Starting the engine 119
Cold weather starting 120
After starting 120
Turning off the engine 121
Driving 121
Off-road driving 121
On-road driving 122
Boom slew floating mode 123
Cabin rotating and levelling 125
High/low gear and rear wheel drive 125
ECO mode 126
Regulable ECO 127
Diesel speed boost 128
Differential locks 129
Cruise control 130
Decking blade 131
Boom and grapple 131
Warming up work hydraulics 132
Using the Boom 132
Boom suspended mode 133
Smooth Boom Control (SBC) 134
Boom weight scale – Operation 134
Data transmission and bluetooth connection 136
Grapple reset 136
Calibration 137
Weighing accuracy 137
Batteries and battery charger 138
After using the boom 138
At the End of the Work Day 139
General maintenance 140
Cabin windows cleaning and inspection 140
Refueling the Machine 141
Fluids and lubricants 142
Diesel fuel 142
Bio-Diesel Fuel 143
Minimizing the effect of cold weather on diesel engines 144
Handling and storing diesel fuel 145
Lubricity of diesel fuel 145
Engine oil 146
Diesel engine oil and filter service intervals 146
Diesel engine break-in oil 147
Additional engine oil information 148
Coolant 149
Hydraulic oil requirements 152
Gear oil 153
Brake fluid 153
Grease 154
Cabin tilt fluid 155
Using Booster Batteries 156
Welding instructions 157
Hydraulic pressure measurements 157
Drive hydraulics 158
Charge pressure 159
Maximum drive pressure / Drive pump cut-off 160
Checking drive motor flushing pressure 161
Work hydraulics 161
LS pressure difference Delta P 162
Maximum work pressure 163
Auxiliary valve pressure 164
Boom valve LS relief pressures 165
Cabin rotating and leveling pressure 166
Hydraulic fan pump pressure 167
Brake hydraulics 168
Drive and work brake pressures 169
Loading range pressures 170
Loading pressure 171
Hydraulic oil sampling valve 172
Vacuum pump 173
Frame and boom service positions 173
Engine hoods 174
Operating front hood 175
Operating front hood without electric power 176
Boom general servicing 176
Changing wheels 177
Anti-slip chain fitting 178
Tracks fitting 1/4 178
Tracks fitting 2/4 179
Tracks fitting 3/4 179
Tracks fitting 4/4 180
Periodic maintenance 181
Introduction 181
Uptime maintenance planner 181
Optional equipment maintenance 181
Pre-heater maintenance 181
Run the pre-heater for a few minutes 182
Fault diagnosis 182
Service codes 183
Central greasing system maintenance 183
Lubrication frequency and volume amount adjustment 184
Reservoir filling 185
System check 186
Troubleshooting 187
Fire protection system maintenance 188
10 hours or daily 188
50 hours or weekly 189
Every 12 months 189
Decking blade 190
Engine oil bypass filter maintenance 191
Every 10 Hours or Daily 192
Check hydraulic oil level 192
Check the engine oil level 193
Check boom structures visually 194
Every 50 Hours or Weekly 195
Check machine visually 195
Check the high/low gear oil level 196
Check differential oil level 197
Check hub gear oil level 198
Check boom screw joints 199
Check joint pins of the boom 200
Check the grapple and rotator 200
Check bogie casing for leaks 201
Check the cooler cleanness 202
Grease middle joint 203
Check and grease cabin rotation and levelling system 204
Check boom slew housing oil level 205
Grease the boom (single extension) 1/2 206
Grease the boom (single extension) 2/2 207
Grease the boom (double extension) 1/2 208
Grease the boom (double extension) 2/2 209
Grease link and grapple 210
Every 250 hours 210
Check the high/low gear oil level 211
Check tyre pressures 212
Check the door switch 212
Check secondary exit 213
Check cabin fresh-air filters 214
Every 500 hours 214
Change engine oil and oil filter 215
Replace fuel filters 217
Check the drive belt wear 219
Check crankcase vent tube 220
Check air intake system 221
Check cooling system 222
Check electrolyte level of batteries 223
Drain water deposited in boom base 224
Check sideways clearance of the extension booms 225
Check vertical clearance of the extension booms 226
Every 1000 hours 227
Change hydraulic oil 228
Replace hydraulic tank oil filters 230
Replace hydraulic tank breather 231
Bleed hydraulic tank 232
Change high/low gear oil 233
Replace drive pump filter 234
Grease the driveshafts 235
Grease bogie slew bearings 236
Check wheel rims and fastening bolts 237
Check air conditioner 238
Change cabin fresh-air filters 239
Clean rotator magnetic plug 240
Tighten rotator screws 241
Check chain guide of double extension boom 242
Every 2000 hours 242
Check valve clearance 1/2 243
Check valve clearance 2/2 245
Change coolant 247
Change differential oil 249
Drain brake cylinders 250
Change bogie casing oil 251
Change hub gear oil 252
Check axle fastening bolt torques 253
Change boom slew housing oil 254
Grease cabin door hinges 255
As required 255
Clean the machine 256
Replace air filter elements 257
Check engine coolant 259
Replace coolant filter 260
Drain fuel filters 261
Replace drive belt 263
Replace filter-dryer-receiver 264
Check drive brake oil level 272
Change brake pedal circuit oil 273
Adjust brake cylinders 274
Check tension of double extension boom chain 276
Adjust rotator link brakes 277
Transporting, towing and storing 278
Transporting the Machine 278
Tie-down and lifting points 279
Towing the machine 279
Release parking brake cylinders 280
Releasing drive hydraulics 281
Releasing the work brake 282
Releasing the steering 283
Stowing a disabled boom 283
By-passing the boom valve 284
Preparing machine for storage 285
After storage 287
Environment, recycling and post-use 289
Index 290
Attachments 294
Declaration of Conformity template_en 295
810E_1010E_specs_en 297
a08020_F_GAS_DOC_en 300
a03420_Forwarder_arm_silicon 302
a07822_LS-pressures_Forw_en 304
UMP_810E_1010E_FFC_EN 306
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 309

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