John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F075007GENI_XU
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 810E T3
Series: E SERIES
Serial: 1WJ0810E002503-2736
Operator’s instructions for machines equipped with Gen I Rotating and Leveling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 810E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine Identification 12
Engine Identification 13
Forwarder brochures 14
Safety 15
Follow Laws and Regulations 15
Recognize Safety Information 15
Understand Signal Words 16
Prepare for Emergencies 16
Wear Protective Clothing 17
Handle Chemical Products Safely 17
Install Radio Transmitters Properly 18
Operating 18
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Handle Starting Fluids Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belt 22
Cabin protective structures 23
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin Safety Decals 46
Machine Safety Decals 47
Non-text Safety Decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
Periodic Maintenance 49
Machine systems and components 50
Cabin 50
Electric system 51
Batteries 52
Main switch panel 53
Fuses and relays 54
Battery center tab fuse 55
Engine room fuses 56
Engine room relays 58
Cabin fuses 59
Cabin relays 61
Wiring harness fuses and relays 62
Machine control system (F-09) 63
Power outlets 64
Engine sensors (4 5L and 6 8L) 65
Engine Control Unit 66
Engine Sensors 1/3 67
Engine Sensors 2/3 68
Engine Sensors 3/3 69
Sensors, air intake system and coolant 70
Sensors, ambient temperature 71
Sensors, hydraulic oil tank 72
Sensors, transmission 73
Sensors, brake system 74
Sensors, fuel tank 75
Position sensors, frame 76
Sensors, boom 77
Sensors, cabin 78
Sensors, work hydraulics 79
Bulbs 79
Grounding points, frame 81
Grounding points, cabin 82
Optional equipment 82
Central greasing system 83
Safety instructions 83
Front frame 1 84
Front frame 2 85
Middle joint and rear frame 86
Cabin levelling 87
Boom 88
Controls 89
Driving controls 89
Main switch 90
Safety switches and emergency stop 91
Ignition switch 92
Dashboard 93
Boom controls 95
Left keypad in forwarder 96
Right keypad in forwarder 97
Extra keypad 98
Lights and wipers 99
Cabin lights and service lights 100
Work lights 101
Driving lights 102
Window wipers and washers 103
Right-hand side storage box 104
Central locking system 105
Air Conditioner 106
General system operation 106
Temperature setting 108
Fan control 109
Recirc mode 110
Defrost mode 111
Pre-heater system 112
Operation sequences 113
Setting the timer 114
Switching on the heater 115
Heating pre-selection 116
Switching off the heater 117
Changing the Heating Duration 118
Remote control 118
Operating the machine 120
Engine 120
Starting the engine 120
Cold weather starting 121
After starting 121
Turning off the engine 122
Driving 122
Off-road driving 122
On-road driving 123
Boom slew floating mode 124
Cabin rotating and levelling 126
High/low gear and rear wheel drive 126
ECO mode 128
Diesel speed boost 129
Differential locks 130
Cruise control 131
Decking blade 132
Boom and grapple 132
Warming up work hydraulics 133
Using the Boom 134
Boom suspended mode 135
After using the boom 136
At the End of the Work Day 136
General maintenance 137
Refueling the Machine 137
Fluids and lubricants 138
Diesel fuel 138
Bio-Diesel Fuel 139
Minimizing the effect of cold weather on diesel engines 140
Handling and storing diesel fuel 141
Lubricity of diesel fuel 141
Engine oil 142
Diesel engine oil and filter service intervals 142
Diesel engine break-in oil 143
Additional engine oil information 144
Coolant 145
Hydraulic oil requirements 148
Gear oil 149
Brake fluid 150
Grease 151
Cabin tilt fluid 152
Hydraulic pressure measurements 152
Drive hydraulics 153
Charge pressure 153
Maximum drive pressure / Drive pump cut-off 154
Checking drive motor flushing pressure 155
Work hydraulics 155
LS pressure difference Delta P 156
Maximum work pressure 157
Auxiliary valve pressure 158
Boom valve LS relief pressures 159
Checking cabin rotating and levelling pressure 160
Hydraulic fan pump pressure 161
Brake hydraulics 161
Drive and work brake pressures 162
Loading range pressures 163
Loading pressure 164
Engine hoods 165
Operating front hood 166
Operating front hood without electric power 167
Frame and boom service positions 167
Tilting the cabin 168
Lowering the cabin 170
Boom maintenance 170
Changing Wheels 171
Tracks, chains and wheel ballasting 172
Anti-Slip Fitting 173
Tracks fitting 1/4 174
Tracks fitting 2/4 175
Tracks fitting 3/4 176
Tracks fitting 4/4 177
Cabin windows cleaning 178
Vacuum pump 179
Hydraulic oil sampling valve 180
Using Booster Batteries 180
Welding instructions 181
Periodic maintenance 182
Introduction 182
Uptime maintenance planner 182
Optional equipment maintenance 182
Pre-heater maintenance 183
Run the pre-heater for a few minutes 183
Fault diagnosis 184
Service codes 184
Greasing system maintenance 185
Lubrication frequency and volume amount adjustment 186
Reservoir filling 187
System check 188
Troubleshooting 189
Fire protection system maintenance 190
10 hours or daily 191
50 hours or weekly 192
Every 12 months 193
Decking blade 194
Active loadspace (ALS) 195
ALS – maintenance every 10 hours or daily 196
ALS – maintenance every 50 hours or weekly 197
ALS – maintenance every 250 hours 198
ALS – maintenance every 12 months 199
Disassembly of telescopic stakes 200
Boom weight scale maintenance 201
Bluetooth paring and battery charger connection 202
Puradyn engine oil filter maintenance 203
Every 10 Hours or Daily 204
Check hydraulic oil level 204
Check the engine oil level 205
Check boom structures visually 206
Every 50 Hours or Weekly 207
Check machine visually 207
Check the high/low gear oil level 208
Check differential oil level 209
Check hub gear oil level 210
Check boom screw joints 211
Check joint pins of the boom 212
Check the grapple and rotator 213
Check bogie casing for leaks 214
Check the cooler cleanness 215
Grease middle joint 216
Check and grease cabin rotation and levelling system 217
Check boom slew housing oil level 218
Grease the boom (single extension) 1/2 219
Grease the boom (single extension) 2/2 220
Grease the boom (double extension) 1/2 221
Grease the boom (double extension) 2/2 222
Grease link and grapple 223
Every 250 hours 223
Check the high/low gear oil level 224
Check bogie casing oil quality and level 225
Check tyre pressures 226
Check the door switch 227
Check cabin fresh-air filters 228
Check sideways clearance of the extension booms 229
Check vertical clearance of the extension booms 230
Every 500 hours 231
Change engine oil and oil filter 232
Replace fuel filters 234
Check the drive belt wear 236
Check crankcase vent tube 237
Check air intake system 238
Check cooling system 239
Drain water deposited in boom base 240
Check electrolyte level of batteries 241
Every 1000 hours 242
Change hydraulic oil 243
Replace hydraulic tank oil filters 245
Replace hydraulic tank breather 246
Bleed hydraulic tank 247
Change high/low gear oil 248
Replace drive pump filter 249
Grease the driveshafts 250
Grease bogie slew bearings 251
Check wheel rims and fastening bolts 252
Check air conditioner 253
Change cabin fresh-air filters 254
Clean rotator magnetic plug 255
Tighten rotator bottom screws 256
Check chain guide of double extension boom 257
Every 2000 hours 257
Check valve clearance 1/2 258
Check valve clearance 2/2 260
Change coolant 262
Change differential oil 264
Change bogie casing oil 265
Change hub gear oil 266
Check axle fastening bolt torques 267
Change boom slew housing oil 268
As required 268
Clean the machine 270
Replace air filter elements 271
Check engine coolant 273
Replace coolant filter 274
Drain fuel filters 275
Replace drive belt 277
Replace filter-dryer-receiver 278
Check secondary exit 287
Check drive brake oil level 288
Check brake cylinders 289
Change brake pedal circuit oil 290
Adjust brake cylinders 291
Check tension of double extension boom chain 293
Adjust rotator link brakes 294
Transporting, towing and storing 295
Transporting the Machine 295
Tie-down and lifting points 296
Towing the machine 296
Release parking brake cylinders 297
Releasing drive hydraulics 298
Releasing the work brake 299
Releasing the steering 300
Stowing a disabled boom 300
By-passing the boom valve 301
Preparing machine for storage 302
After storage 304
Environment, recycling and post-use 306
Index 307
Attachments 311
Declaration of Conformity template_en 312
810E_1010E_specs_en 314
1110E_1210E_specs_en 317
1510E_1910E_specs_en 320
Fixed_cabin_brochure_en 323
a03420_Forwarder_arm_silicon 326
UMP_810E_1010E_FFC_EN 328
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 331

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