John Deere 810E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Description

John Deere 810E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 810E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F684808_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 810E T3 FFC
Series: E SERIES
Serial: 1WJ0810E002693-
Operator’s instructions for machines equipped with Fixed Forwarder Cabin

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 810E Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Exhaust filter maintenance 40
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 42
Service Tires Safely 42
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin non-text safety decals 47
Machine non-text safety decals 47
Machine text safety decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
First 250 hours maintenance 49
Periodic Maintenance 50
Machine systems and components 51
Fixed forwarder cabin 51
Operator’s seat – comfort 52
Seat rotation 53
Forward camera 54
Reverse camera 55
Heating and air conditioning 56
Tires 57
Tracks, anti-slip chains and wheel ballasting 58
Electric system 59
Batteries 60
Main switch panel 61
Power outlets 62
Fuses and relays 62
Battery center tab fuse 63
Engine room fuses 64
Engine room relays 66
Fixed forwarder cabin fuses 67
Fixed forwarder cabin relays 68
Wiring harness fuses and relays 69
XL4 PC 71
Command Center 72
Engine Control Unit (ECU) 73
Cabin controller (CAB) area 74
Engine sensors (4 5L and 6 8L) 75
Engine Control Unit 76
Engine Sensors 1/3 77
Engine Sensors 2/3 78
Engine Sensors 3/3 79
Sensors, air intake system and coolant 80
Sensors, air conditioner 81
Sensors, hydraulic oil tank 82
Sensors, transmission 83
Sensors, brake system 84
Position sensors, frame 85
Sensors, comfort seat base 86
Sensors, standard seat base 87
Sensors, drive pedal 88
Sensors, work hydraulics 89
Sensors, boom 90
Sensors, fuel tank 90
Bulbs 91
Grounding points, frame 92
Grounding points, fixed forwarder cabin 93
Telematics components 94
MTG module 95
Antennas 95
Controls 96
Driving controls 96
Main switch 97
Safety switches and emergency stop 98
Ignition switch 98
Dashboard 99
Boom controls 101
Left keypad in forwarder 102
Right keypad in forwarder 103
Extra keypad 104
Lights and wipers 105
Cabin lights and service lights 106
Work lights 107
Driving lights 108
Window wipers and washers 109
Accessory switches and connectors 111
Air conditioner 112
Fan speed 113
Temperature 114
Recirc mode 114
Defrost 115
Indicator lights 116
Pre-heater system 117
Operation sequences 118
Setting the timer 119
Switching on the heater 119
Heating pre-selection 120
Switching off the heater 120
Changing the Heating Duration 121
Remote Control 121
Operating the machine 123
Engine 123
Starting the engine 123
Cold weather starting 124
After starting 124
Turning off the engine 125
Driving 125
Off-road driving 125
On-road driving 126
Boom slew floating mode 127
High/low gear and rear wheel drive 128
ECO mode 129
Regulable ECO 130
Diesel speed boost 131
Differential locks 132
Cruise control 133
Decking blade 134
Boom and grapple 134
Warming up work hydraulics 135
Using the Boom 135
Boom suspended mode 810E FFC 136
Boom suspended mode use cases 136
Forwarder stands still 136
Forwarder moves 137
Smooth Boom Control (SBC) 138
Boom weight scale – Operation 139
Data transmission and bluetooth connection 140
Grapple reset 140
Calibration 141
Weighing accuracy 141
Batteries and battery charger 142
After using the boom 142
At the End of the Work Day 143
General maintenance 144
Cabin windows cleaning and inspection 144
Refueling the Machine 145
Fluids and lubricants 146
Diesel fuel 146
Bio-Diesel Fuel 147
Minimizing the effect of cold weather on diesel engines 148
Handling and storing diesel fuel 149
Lubricity of diesel fuel 149
Engine oil 150
Diesel engine oil and filter service intervals 150
Diesel engine break-in oil 151
Additional engine oil information 152
Coolant 153
Hydraulic oil requirements 156
Gear oil 157
Brake fluid 157
Grease 158
Cabin tilt fluid 159
Using Booster Batteries 160
Welding instructions 161
Hydraulic pressure measurements 161
Drive hydraulics 162
Charge pressure 163
Maximum drive pressure / Drive pump cut-off 164
Checking drive motor flushing pressure 165
Work hydraulics 165
LS pressure difference Delta P 166
Maximum work pressure 167
Auxiliary valve pressure 168
Boom valve LS relief pressures 169
Hydraulic fan pump pressure 170
Brake hydraulics 171
Drive and work brake pressures 172
Loading range pressures 173
Loading pressure 174
Hydraulic oil sampling valve 175
Vacuum pump 176
Frame and boom service positions 176
Engine hoods 177
Operating front hood 178
Operating front hood without electric power 179
Boom general servicing 179
Changing wheels 180
Anti-slip chain fitting 181
Tracks fitting 1/4 181
Tracks fitting 2/4 182
Tracks fitting 3/4 182
Tracks fitting 4/4 183
Periodic maintenance 184
Introduction 184
Uptime maintenance planner 184
Optional equipment maintenance 184
Pre-heater maintenance 184
Run the pre-heater for a few minutes 185
Fault diagnosis 185
Service codes 186
Central greasing system maintenance 186
Lubrication frequency and volume amount adjustment 187
Reservoir filling 188
System check 189
Troubleshooting 190
Fire protection system maintenance 191
10 hours or daily 191
50 hours or weekly 192
Every 12 months 192
Decking blade 193
Engine oil bypass filter maintenance 194
Every 10 Hours or Daily 195
Check hydraulic oil level 195
Check the engine oil level 196
Check boom structures visually 197
Every 50 Hours or Weekly 198
Check machine visually 198
Check the high/low gear oil level 199
Check differential oil level 200
Check hub gear oil level 201
Check boom screw joints 202
Check joint pins of the boom 203
Check the grapple and rotator 203
Check bogie casing for leaks 204
Check the cooler cleanness 205
Grease middle joint 206
Check boom slew housing oil level 207
Grease the boom (single extension) 1/2 208
Grease the boom (single extension) 2/2 209
Grease the boom (double extension) 1/2 210
Grease the boom (double extension) 2/2 211
Grease link and grapple 212
Every 250 hours 212
Every 250 hours 212
Check the high/low gear oil level 213
Check tyre pressures 214
Check door switch 214
Check secondary exit 215
Check cabin fresh-air filters 216
Every 500 hours 216
Change engine oil and oil filter 217
Replace fuel filters 219
Check the drive belt wear 221
Check crankcase vent tube 222
Check air intake system 223
Check cooling system 224
Drain water deposited in boom base 225
Check electrolyte level of batteries 226
Check sideways clearance of the extension booms 227
Check vertical clearance of the extension booms 228
Every 1000 hours 229
Replace air filter elements 230
Test engine coolant 232
Change hydraulic oil 233
Replace hydraulic tank oil filters 235
Replace hydraulic tank breather 236
Bleed hydraulic tank 237
Change high/low gear oil 238
Replace drive pump filter 239
Grease the driveshafts 240
Grease bogie slew bearings 241
Check wheel rims and fastening bolts 242
Check axle fastening bolts 243
Check air conditioner 244
Change cabin fresh-air filters 245
Replace engine oil bypass filter 246
Clean rotator magnetic plug 247
Tighten rotator screws 248
Check chain guide of double extension boom 249
Every 2000 hours 249
Check valve clearance 1/2 250
Check valve clearance 2/2 252
Change coolant 254
Change differential oil 256
Drain brake cylinders 257
Change bogie casing oil 258
Change hub gear oil 259
Change boom slew housing oil 260
Grease cabin door hinges 261
As required 261
Clean the machine 262
Replace coolant filter 263
Drain fuel filters 264
Replace drive belt 266
Replace filter-dryer-receiver 267
Check drive brake oil level 272
Change brake pedal circuit oil 273
Adjust brake cylinders 274
Check tension of double extension boom chain 276
Adjust rotator link brakes 277
Transporting, towing and storing 278
Transporting the Machine 278
Tie-down and lifting points 279
Towing the machine 279
Release parking brake cylinders 280
Releasing drive hydraulics 281
Releasing the work brake 282
Releasing the steering 283
Stowing a disabled boom 283
By-passing the boom valve 284
Preparing machine for storage 285
After storage 287
Environment, recycling and post-use 289
Index 290
Attachments 294
Declaration of Conformity template_en 295
810E_1010E_specs_en 297
a08020_F_GAS_DOC_en 300
a03420_Forwarder_arm_silicon 302
a07822_LS-pressures_Forw_en 304
UMP_810E_1010E_FFC_EN 306
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 309

S.V 03/24