John Deere 824 P 4WD Loader Operator’s Manual OMT461921X019 PDF

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John Deere 824 P 4WD Loader Operator’s Manual OMT461921X019 – PDF DOWNLOAD

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John Deere 824 P 4WD Loader Operator’s Manual OMT461921X019 – PDF DOWNLOAD

• P/N: OMT461921X019_43
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 824 P
• Serial Range: 1DW824PA_L_05963—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 824 P 4WD Loader Operator’s Manual OMT461921X019 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety-General Precautions 36
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 38
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid High-Pressure Oils and Fluids 40
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Prepare for Emergencies 44
Clean Debris from Machine 45
Add Cab Guarding for Special Uses 45
Safety-Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 49
Avoid Power Lines 50
Use Special Care When Operating Loader 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety-Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Clean Exhaust Filter Safely 57
Safety-Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation-Operator’s Station 71
Using the Seat Belt 71
Levers—Hydraulic Controls and Joystick Steering 71
Pedals 72
Switch Module 1 (SM1) Functions 73
Primary Display Unit (PDU) Functions 78
Horn Button 86
Turn Signals 87
Joystick Steering Armrest Adjustment—If Equipped 87
Air Conditioner and Heater Operation 88
Counter Switch 89
Radio—If Equipped 90
Auxiliary Power Supply 94
Opening and Securing Side Door 95
Opening Side Window (Alternative Exit) 96
Seat Adjustment 97
Fire Extinguisher Mounting Location 99
Power Adjustable Mirrors—If Equipped 100
Dome Light 100
Operation-Operating the Machine 101
Before Starting Work 101
Operator Ability 101
Inspect Machine Daily Before Starting 102
Check Instruments Before Starting 103
Security System 104
Battery Disconnect Switch 104
Engine Break-In Period 105
Starting the Engine 106
Cold Weather Start Aid—Starting Fluid—If Equipped 108
Cold Weather Start Aid—Block Heater—If Equipped 109
Cold Weather Warm-Up 109
Automatic Idle and Automatic Shutdown 110
Park Brake Switch 111
Shifting the Transmission 112
Joystick Bucket and Boom Control 115
Two Lever Bucket and Boom Control 117
Auxiliary Control 118
Joystick Steering Control—If Equipped 119
Ride Control 120
Secondary Steering—If Equipped 121
Differential Lock Operation 122
Exhaust Filter 124
Selective Catalytic Reduction (SCR) System Overview 126
US EPA Qualified Emergency Use — SCR Derate Override Option 128
EU Qualified Emergency Use — SCR Derate Override Option 129
Service ADVISOR™ Remote (SAR) Software Delivery Process 130
Rear Camera and Radar Object Detection (ROD) System—If Equipped 131
Rear Camera and Radar Object Detection (ROD) System—If Equipped 134
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 137
EH Parallelism 138
Advanced Secondary Monitor—Display Settings 139
Counter Switch Operation—If Equipped 140
Boom Height Kickout Adjustment 141
Return-to-Carry Adjustment 142
Return-to-Dig Adjustment 142
Operating Loader Coupler—If Equipped 143
Using the Loader Bucket 144
Backdragging 145
Fork Attachment 146
Parking the Machine 147
Loading Machine on a Trailer 149
Towing-Recovery Procedure 152
Lifting the Machine 154
Driving the Machine 155
Operating in Water and Mud 155
Required Machine Stop Warning 155
Monitor Operation 157
Aftertreatment Indicators Overview 157
Primary Display Unit (PDU) 158
Main Menu 159
Main Menu—Display Settings 160
Main Menu—Diagnostics 161
Main Menu—Exhaust Filter 163
Main Menu—Exhaust Filter Auto Cleaning 163
Main Menu—Exhaust Filter Parked Cleaning 164
Main Menu—Exhaust Filter Emergency Override 165
Main Menu—Software Update 165
Main Menu—Calibrations—Electro-Hydraulic Valves 166
Main Menu—Calibrations—Implement Control Levers 167
Main Menu—Calibrations—Loader Position Sensors 168
Main Menu—Calibrations—Loader Linkage 168
Main Menu—Calibrations—Armrest Position Sensor 169
Main Menu—Calibrations—Transmission Clutches 169
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 170
Main Menu—Calibrations—Brake Pedal 171
Main Menu—Calibrations—Steering Valves 171
Main Menu—Calibrations—Steering Stops 172
Main Menu—Calibrations—Articulation Angle Sensor 172
Main Menu—Machine Setup 173
Main Menu—Security 177
Main Menu—Machine Fan 179
Main Menu—Fuel Consumption 180
Main Menu—About 181
Main Menu—Job Timer 182
Main Menu—Camera—If Equipped 183
Main Menu—Payload Weighing—If Equipped 184
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 185
Main Menu—Attachments—If Equipped 186
Maintenance-Machine 187
Required Emission-Related Information 187
Diesel Fuel 187
Diesel Fuel Specifications 188
Lubricity of Diesel Fuel 188
Handling and Storing Diesel Fuel 188
Biodiesel Fuel 189
Testing Diesel Fuel 190
Supplemental Diesel Fuel Additives 190
Fuel Filters 190
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 191
Refilling Diesel Exhaust Fluid (DEF) Tank 192
Storing Diesel Exhaust Fluid (DEF) 193
Testing Diesel Exhaust Fluid (DEF) 193
Disposal of Diesel Exhaust Fluid (DEF) 194
Minimizing the Effect of Cold Weather on Diesel Engines 195
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 196
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 197
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 198
Diesel Engine Oil Service Interval for Operation at High Altitude 198
Oil Filters 199
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 200
Water Quality for Mixing with Coolant Concentrate 201
Operating in Warm Temperature Climates 201
Testing Coolant Freeze Point 202
Disposing of Coolant 202
Alternative and Synthetic Lubricants 203
Lubricant Storage 203
Mixing of Lubricants 203
Hydraulic Oil 204
Transmission, Park Brake, and Axle Oil 205
Grease with Molybdenum Disulfide 205
Maintenance-Periodic Maintenance 206
Service Machine at Specified Intervals 206
Check the Hour Meter Regularly 206
Prepare Machine for Maintenance 207
Frame Locking Bar 209
Locking Loader Boom 210
Engine Service Doors and Side Shields 211
Cooling System Doors 213
Fuel Tank 214
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 214
Service Intervals 215
Required Parts 217
Maintenance-As Required 219
Refill Auto-Lube Grease Reservoir—If Equipped 219
Clean Hydraulic Pump Case Drain In-Line Screen 220
Inspect Tires and Check Pressure 223
Tire Pressures 224
Check Wheel Bolt Torque 226
Inspect Engine Air Cleaner Elements 227
Replace Fast Fill Fuel Breather Filter—If Equipped 228
Check Air Cleaner Dust Unloader Valve 229
Inspect Serpentine Belt 229
Clean Cooler Cores 230
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 232
Drain Water From Primary Fuel Filter With Water Separator 233
Drain, Flush, and Refill Fuel Tank 234
Check and Clean Fuel Sending Unit Pickup Screen 234
Service Exhaust Filter 235
Check Window Washer Fluid Level 235
Check Cab Recirculation Air Filter 236
Check Cab Fresh Air Filter 237
Clean and Tighten Battery Terminals 237
Maintenance-Every 10 Hours or Daily 238
Check Auto-Lube Lines and Grease Points—If Equipped 238
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 239
Check Hydraulic System Oil Level 240
Check Coolant Level at Surge Tank 241
Check Engine Oil Level 242
Check Transmission Oil Level 243
Inspect Outer Pin Seals 244
Check Air Cleaner Dust Unloader Valve 244
Maintenance-Every 100 Hours 245
Lubricate Loader Linkage and Cylinder Pivots 245
Maintenance-Every 250 Hours 247
Take Engine Oil Sample 247
Maintenance-Initial Service 500 hours 248
Drain and Refill Front and Rear Axle Oil 248
Replace Axle Oil Filters 249
Maintenance-Every 500 Hours 250
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 250
Check Hybrid Battery Electrolyte Level—If Equipped 251
Check Auto-Lube Internal Pump Filter—If Equipped 253
Replace Hydraulic Reservoir Breather Filter 253
Check Front and Rear Axle Oil Level 254
Replace Fast Fill Fuel Breather Filter—If Equipped 255
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 256
Drain and Refill Engine Oil and Replace Filter 257
Replace Primary Fuel Filter With Water Separator 259
Replace Final Fuel Filter 260
Lubricate Front and Rear Axle Shaft Seals 260
Lubricate Front and Rear Shaft Seals on Park Brake 261
Check Park Brake Oil Level 261
Check Ride Control Accumulator 262
Take Fluid Samples 262
Maintenance-Every 1000 Hours 263
Replace Axle Oil Filters 263
Replace Engine Air Cleaner Elements 264
Check Coolant Condition 265
Lubricate Frame Hinge Pivots 265
Drain and Refill Park Brake Oil 266
Replace Fuel Tank Breather Filter 266
Maintenance-Every 2000 Hours 267
Drain and Refill Front and Rear Axle Oil 267
Drain and Refill Transmission Oil and Replace Filters 268
Check and Adjust Engine Valve Lash 271
Rerun Transmission Clutch Calibration 271
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 271
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 272
Maintenance-Every 4000 Hours 273
Clean Hydraulic System Fill Strainer 273
Replace Hydraulic System Return Filters 274
Drain, Flush, and Refill Hydraulic System Oil 275
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 277
Maintenance-Every 5000 Hours 278
Check Driveline Damper For Cracks 278
Maintenance-Every 6000 Hours 279
Drain Cooling System 279
Refill Cooling System 280
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 282
Miscellaneous-Machine 283
Clean Machine Regularly 283
Bleed Fuel System 283
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 283
Inspect and Clean Polycarbonate Windows 284
Do Not Service Control Valves, Cylinders, Pumps or Motors 285
Precautions for Alternator and Regulator 285
Handling, Checking, and Servicing Batteries Carefully 286
Using Battery Charger 287
Using Booster Batteries—24-Volt System 289
Replacing Batteries 290
Welding On Machine 292
Keep Electronic Control Unit Connectors Clean 292
JDLink™ Machine Monitoring System (MMS)—If Equipped 292
Replacing Fuses 293
Fluid Sampling Test Ports 295
Keep ROPS Installed Properly 296
Verified Anchor Point Information 297
Remove and Install Halogen Bulbs 298
Replacing Seat Belt 299
Seat Belt Minder System—If Equipped 299
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 300
Check Air Inlet Cover 300
12-Volt Auxiliary Power Outlet—If Equipped 300
External Service Brake Inspection 301
Bleeding Brakes 302
Service Recommendations For Snap-To-Connect (STC®) Fittings 303
Replacing Bucket Teeth—TK Series 304
Hardware Torque Specifications 304
Metric Bolt and Screw Torque Values 305
Unified Inch Bolt and Screw Torque Values 306
Miscellaneous-Operational Checkout 307
Operational Checkout 307
Diagnostic Trouble Code Check 307
Operational Checks—Ignition OFF, Engine OFF Checks 307
Operational Checks—Ignition ON, Engine OFF Check 308
Operational Checks—Ignition ON, Engine ON Checks 315
Miscellaneous-Troubleshooting 344
Troubleshooting Procedure 344
Engine 345
Transmission 349
Differential and Axle 351
Service Brake 352
Driveline 352
Park Brake 353
Hydraulic System 354
Steering 357
Air Conditioning System 358
Heating System 359
Software Update 360
Miscellaneous-Storage 361
Prepare Machine for Storage 361
Monthly Storage Procedure 362
Preparing Engine for Long-Term Storage 363
Removing Engine From Long-Term Storage 364
Miscellaneous-Machine Numbers 365
Record Product Identification Number (PIN) 365
Record Engine Serial Number 365
Record Transmission Serial Number 365
Record Hydraulic Pumps Serial Number 366
Record Front and Rear Axle Housing Serial Numbers 366
Keep Proof of Ownership 366
Keep Machines Secure 367
Miscellaneous—Specifications 368
Engine Specifications 368
Drain and Refill Capacities 368
Standard Z-Bar Specifications 369
High-Lift Z-Bar Specifications 371
Travel Speeds 372
Fluorinated Greenhouse Gas 372
EU Declaration of Conformity 373
UK Declaration of Conformity 374
Machine Design Life 375
Eurasian Economic Union 375
Page Number 29
Section 1-1 35
Section 1-2 36
Section 1-3 46
Section 1-4 53
Section 1-5 58
Section 2-1 71
Section 2-2 101
Section 2-3 157
Section 3-1 187
Section 3-2 206
Section 3-3 219
Section 3-4 238
Section 3-5 245
Section 3-6 247
Section 3-7 248
Section 3-8 250
Section 3-9 263
Section 3-10 267
Section 3-11 273
Section 3-12 278
Section 3-13 279
Section 4-1 283
Section 4-2 307
Section 4-3 344
Section 4-4 361
Section 4-5 365
Section 4-6 368

S.V 04/24