John Deere 824 P 4WD Loader Operator’s Manual OMT461924X019 PDF

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John Deere 824 P 4WD Loader Operator’s Manual OMT461924X019 – PDF DOWNLOAD

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John Deere 824 P 4WD Loader Operator’s Manual OMT461924X019 – PDF DOWNLOAD

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John Deere 824 P 4WD Loader Operator’s Manual OMT461924X019 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety-General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Oils and Fluids 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Safety-Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Heated and Ventilated Operator’s Seat 45
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 46
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 47
Avoid Power Lines 48
Use Special Care When Operating Loader 48
Operating on Slopes 48
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 49
Travel Safely 49
Prevent Acid Burns 50
Add and Operate Attachments Safely 50
Safety-Maintenance Precautions 51
Park and Prepare for Service Safely 51
Service Machines Safely 51
Service Cooling System Safely 52
Service Accumulator Systems Safely 52
Remove Paint Before Welding or Heating 52
Make Welding Repairs Safely 53
Drive Metal Pins Safely 53
Service Tires Safely 54
Use Proper Lifting Equipment 54
Safety-Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation-Operator’s Station 68
Using the Seat Belt 68
Levers—Hydraulic Controls and Joystick Steering 68
Pedals 69
Switch Module 1 (SM1) Functions 70
Primary Display Unit (PDU) Functions 75
Horn Button 83
Turn Signals 84
Joystick Steering Armrest Adjustment—If Equipped 84
Air Conditioner and Heater Operation 85
Counter Switch 86
Radio—If Equipped 87
Auxiliary Power Supply 91
Opening and Securing Side Door 92
Opening Side Window (Alternative Exit) 93
Seat Adjustment 94
Fire Extinguisher Mounting Location 96
Power Adjustable Mirrors—If Equipped 97
Dome Light 97
Operation-Operating the Machine 98
Before Starting Work 98
Inspect Machine Daily Before Starting 99
Check Instruments Before Starting 100
Security System 101
Battery Disconnect Switch 101
Engine Break-In Period 102
Starting the Engine 103
Cold Weather Start Aid—Starting Fluid—If Equipped 105
Cold Weather Start Aid—Block Heater—If Equipped 106
Cold Weather Warm-Up 106
Operator Ability 107
Automatic Idle and Automatic Shutdown 107
Park Brake Switch 108
Shifting the Transmission 109
Joystick Bucket and Boom Control 112
Two Lever Bucket and Boom Control 114
Auxiliary Control 115
Joystick Steering Control—If Equipped 116
Ride Control 117
Secondary Steering—If Equipped 118
Differential Lock Operation 119
Service ADVISOR™ Remote (SAR) Software Delivery Process 121
Rear Camera and Radar Object Detection (ROD) System—If Equipped 122
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 125
EH Parallelism 126
Advanced Secondary Monitor—Display Settings 127
Counter Switch Operation—If Equipped 128
Boom Height Kickout Adjustment 129
Return-to-Carry Adjustment 130
Return-to-Dig Adjustment 130
Operating Loader Coupler—If Equipped 131
Using the Loader Bucket 132
Backdragging 133
Fork Attachment 134
Parking the Machine 135
Loading Machine on a Trailer 137
Towing-Recovery Procedure 140
Lifting the Machine 142
Driving the Machine 143
Operating in Water and Mud 143
Monitor Operation 144
Primary Display Unit (PDU) 144
Main Menu 145
Main Menu—Display Settings 146
Main Menu—Diagnostics 147
Main Menu—Software Update 149
Main Menu—Calibrations—Electro-Hydraulic Valves 150
Main Menu—Calibrations—Implement Control Levers 151
Main Menu—Calibrations—Loader Position Sensors 152
Main Menu—Calibrations—Loader Linkage 152
Main Menu—Calibrations—Armrest Position Sensor 153
Main Menu—Calibrations—Transmission Clutches 153
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 154
Main Menu—Calibrations—Brake Pedal 155
Main Menu—Calibrations—Steering Valves 155
Main Menu—Calibrations—Steering Stops 156
Main Menu—Calibrations—Articulation Angle Sensor 156
Main Menu—Machine Setup 157
Main Menu—Security 161
Main Menu—Machine Fan 163
Main Menu—Fuel Consumption 164
Main Menu—About 165
Main Menu—Job Timer 166
Main Menu—Camera—If Equipped 167
Main Menu—Payload Weighing—If Equipped 168
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 169
Main Menu—Attachments—If Equipped 170
Maintenance-Machine 171
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 171
Required Emission-Related Information 171
Diesel Fuel 172
Lubricity of Diesel Fuel 172
Handling and Storing Diesel Fuel 173
Biodiesel Fuel 174
Testing Diesel Fuel 175
Supplemental Diesel Fuel Additives 175
Fuel Filters 175
Minimizing the Effect of Cold Weather on Diesel Engines 176
Diesel Engine Break-In™ Oil 177
Diesel Engine Oil — Tier 3 and Stage IIIA 178
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 179
Diesel Engine Oil Service Interval for Operation at High Altitude 180
Oil Filters 180
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 181
Water Quality for Mixing with Coolant Concentrate 182
Operating in Warm Temperature Climates 182
Testing Coolant Freeze Point 183
Disposing of Coolant 183
Alternative and Synthetic Lubricants 184
Lubricant Storage 184
Mixing of Lubricants 184
Hydraulic Oil 185
Transmission, Park Brake, and Axle Oil 186
Grease with Molybdenum Disulfide 186
Maintenance-Periodic Maintenance 187
Service Machine at Specified Intervals 187
Check the Hour Meter Regularly 187
Prepare Machine for Maintenance 188
Frame Locking Bar 190
Locking Loader Boom 191
Engine Service Doors and Side Shields 192
Cooling System Doors 194
Fuel Tank 195
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 195
Service Intervals 196
Required Parts 198
Maintenance-As Required 200
Refill Auto-Lube Grease Reservoir—If Equipped 200
Clean Hydraulic Pump Case Drain In-Line Screen 201
Inspect Tires and Check Pressure 204
Tire Pressures 205
Check Wheel Bolt Torque 207
Inspect Engine Air Cleaner Elements 208
Replace Fast Fill Fuel Breather Filter—If Equipped 209
Check Air Cleaner Dust Unloader Valve 210
Inspect Serpentine Belt 210
Clean Cooler Cores 211
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 213
Drain Water From Primary Fuel Filter With Water Separator 214
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 214
Drain, Flush, and Refill Fuel Tank 215
Check and Clean Fuel Sending Unit Pickup Screen 215
Check Window Washer Fluid Level 216
Check Cab Recirculation Air Filter 216
Check Cab Fresh Air Filter 217
Clean and Tighten Battery Terminals 217
Maintenance-Every 10 Hours or Daily 218
Check Auto-Lube Lines and Grease Points—If Equipped 218
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 219
Check Hydraulic System Oil Level 220
Check Coolant Level at Surge Tank 221
Check Engine Oil Level 222
Check Transmission Oil Level 223
Inspect Outer Pin Seals 224
Check Air Cleaner Dust Unloader Valve 224
Maintenance-Every 100 Hours 225
Lubricate Loader Linkage and Cylinder Pivots 225
Maintenance-Every 250 Hours 227
Take Engine Oil Sample 227
Maintenance-Initial Service 500 hours 228
Drain and Refill Front and Rear Axle Oil 228
Replace Axle Oil Filters 229
Maintenance-Every 500 Hours 230
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 230
Check Hybrid Battery Electrolyte Level—If Equipped 231
Check Auto-Lube Internal Pump Filter—If Equipped 233
Replace Hydraulic Reservoir Breather Filter 233
Check Front and Rear Axle Oil Level 234
Replace Fast Fill Fuel Breather Filter—If Equipped 235
Replace Auxiliary Fuel Filter with Water Separator—If Equipped 236
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 237
Drain and Refill Engine Oil and Replace Filter 238
Replace Primary Fuel Filter With Water Separator 240
Replace Final Fuel Filter 241
Lubricate Front and Rear Axle Shaft Seals 241
Lubricate Front and Rear Shaft Seals on Park Brake 242
Check Park Brake Oil Level 242
Check Ride Control Accumulator 243
Take Fluid Samples 243
Maintenance-Every 1000 Hours 244
Replace Engine Air Cleaner Elements 244
Check Coolant Condition 245
Lubricate Frame Hinge Pivots 245
Drain and Refill Park Brake Oil 246
Replace Fuel Tank Breather Filter 246
Maintenance-Every 2000 Hours 247
Drain and Refill Front and Rear Axle Oil 247
Drain and Refill Transmission Oil and Replace Filters 248
Check and Adjust Engine Valve Lash 251
Rerun Transmission Clutch Calibration 251
Maintenance-Every 4000 Hours 252
Clean Hydraulic System Fill Strainer 252
Replace Hydraulic System Return Filters 253
Drain, Flush, and Refill Hydraulic System Oil 254
Maintenance-Every 5000 Hours 256
Check Driveline Damper For Cracks 256
Maintenance-Every 6000 Hours 257
Drain Cooling System 257
Refill Cooling System 258
Miscellaneous-Machine 260
Clean Machine Regularly 260
Bleed Fuel System 260
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 260
Inspect and Clean Polycarbonate Windows 261
Do Not Service Control Valves, Cylinders, Pumps or Motors 262
Precautions for Alternator and Regulator 262
Handling, Checking, and Servicing Batteries Carefully 263
Using Battery Charger 264
Using Booster Batteries—24-Volt System 266
Replacing Batteries 267
Welding On Machine 269
Keep Electronic Control Unit Connectors Clean 269
JDLink™ Machine Monitoring System (MMS)—If Equipped 269
Replacing Fuses 270
Fluid Sampling Test Ports 272
Keep ROPS Installed Properly 273
Verified Anchor Point Information 274
Remove and Install Halogen Bulbs 275
Replacing Seat Belt 276
Seat Belt Minder System—If Equipped 276
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 277
Check Air Inlet Cover 277
12-Volt Auxiliary Power Outlet—If Equipped 277
External Service Brake Inspection 278
Bleeding Brakes 279
Service Recommendations For Snap-To-Connect (STC®) Fittings 280
Replacing Bucket Teeth—TK Series 281
Hardware Torque Specifications 281
Metric Bolt and Screw Torque Values 282
Unified Inch Bolt and Screw Torque Values 283
Miscellaneous-Operational Checkout 284
Operational Checkout 284
Diagnostic Trouble Code Check 284
Operational Checks—Ignition OFF, Engine OFF Checks 284
Operational Checks—Ignition ON, Engine OFF Checks 285
Operational Checks—Ignition ON, Engine ON Checks 292
Miscellaneous-Troubleshooting 318
Troubleshooting Procedure 318
Engine 319
Transmission 323
Differential and Axle 325
Service Brake 326
Driveline 327
Park Brake 327
Hydraulic System 328
Steering 331
Air Conditioning System 332
Heating System 333
Software Update 334
Miscellaneous-Storage 335
Prepare Machine for Storage 335
Monthly Storage Procedure 336
Miscellaneous-Machine Numbers 337
Record Product Identification Number (PIN) 337
Record Engine Serial Number 337
Record Transmission Serial Number 337
Record Hydraulic Pumps Serial Number 338
Record Front and Rear Axle Housing Serial Numbers 338
Keep Proof of Ownership 338
Keep Machines Secure 339
Miscellaneous—Specifications 340
Engine Specifications 340
Drain and Refill Capacities 340
Standard Z-Bar Specifications 341
High-Lift Z-Bar Specifications 343
Travel Speeds 344
Machine Design Life 344
Eurasian Economic Union 345
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 51
Section 1-5 55
Section 2-1 68
Section 2-2 98
Section 2-3 144
Section 3-1 171
Section 3-2 187
Section 3-3 200
Section 3-4 218
Section 3-5 225
Section 3-6 227
Section 3-7 228
Section 3-8 230
Section 3-9 244
Section 3-10 247
Section 3-11 252
Section 3-12 256
Section 3-13 257
Section 4-1 260
Section 4-2 284
Section 4-3 318
Section 4-4 335
Section 4-5 337
Section 4-6 340

S.V 04/24