John Deere 824 X 4WD Loader Operator’s Manual OMT498146X019 PDF

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John Deere 824 X 4WD Loader Operator’s Manual OMT498146X019 – PDF DOWNLOAD

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John Deere 824 X 4WD Loader Operator’s Manual OMT498146X019 – PDF DOWNLOAD

Part Number (P/N): OMT498146X019_54
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 824 X
Serial Number (Serial): 1DW824XA_ _L_XXXXX?

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 824 X 4WD Loader Operator’s Manual OMT498146X019 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety-General Precautions 36
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 38
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid High-Pressure Oils and Fluids 40
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 43
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Exhaust Filter Ash Handling and Disposal 44
Prepare for Emergencies 44
Clean Debris from Machine 45
Add Cab Guarding for Special Uses 45
Safety-Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 47
Avoid Work Site Hazards 48
Keep Riders Off Machine 48
Avoid Backover Accidents 49
Avoid Machine Tip Over and Machine Damage 49
Avoid Power Lines 50
Use Special Care When Operating Loader 50
Operating on Slopes 50
Operating or Traveling On Public Roads 51
Inspect and Maintain ROPS 51
Travel Safely 51
Prevent Acid Burns 52
Add and Operate Attachments Safely 52
Safety-Maintenance Precautions 53
Park and Prepare for Service Safely 53
Service Machines Safely 53
Service Cooling System Safely 54
Service Accumulator Systems Safely 54
Remove Paint Before Welding or Heating 54
Make Welding Repairs Safely 55
Drive Metal Pins Safely 55
Service Tires Safely 56
Use Proper Lifting Equipment 56
Avoid Pressure Washing Electric Drive Components 57
Electric Drive Components 57
Clean Exhaust Filter Safely 58
Safety-Safety Signs and Other Instructions 59
Safety Signs and Other Instructions 59
Operation-Operator’s Station 74
Using the Seat Belt 74
Levers—Hydraulic Controls and Joystick Steering 74
Pedals 75
Sealed Switch Module (SSM) Functions 76
Primary Display Unit (PDU) Functions 80
Horn Button 87
Turn Signals 88
Joystick Steering Armrest Adjustment—If Equipped 89
Air Conditioner and Heater Operation 90
Counter Switch 91
Radio—If Equipped 91
Auxiliary Power Supply 92
Opening and Securing Side Door 93
Opening Side Window (Alternative Exit) 94
Seat Adjustment 95
Fire Extinguisher Mounting Location 97
Power Adjustable Mirrors—If Equipped 98
Dome Light 98
Operation-Operating the Machine 99
Before Starting Work 99
Operator Ability 99
Inspect Machine Daily Before Starting 100
Check Instruments Before Starting 101
Security System 102
Battery Disconnect Switch 102
Engine Break-In Period 103
Starting the Engine 104
Cold Weather Start Aid—Starting Fluid—If Equipped 106
Cold Weather Start Aid—Block Heater—If Equipped 107
Cold Weather Warm-Up 107
Automatic Idle and Automatic Shutdown 108
Park Brake Switch 109
Shifting the Transmission 110
Joystick Bucket and Boom Control 111
Two Lever Bucket and Boom Control 113
Auxiliary Control 114
Joystick Steering Control—If Equipped 115
Ride Control 116
Secondary Steering—If Equipped 117
Differential Lock Operation 118
Exhaust Filter 120
Selective Catalytic Reduction (SCR) System Overview 122
US EPA Qualified Emergency Use — SCR Derate Override Option 124
EU Qualified Emergency Use — SCR Derate Override Option 125
Service ADVISOR™ Remote (SAR) Software Delivery Process 126
Rear Camera and Radar Object Detection (ROD) System—If Equipped 127
Rear Digital Camera, Advanced Vision Systems (AVS), and Object Detection—If Equipped 130
EH Parallelism 131
Advanced Secondary Monitor—Display Settings 132
Boom Height Kickout Adjustment 133
Return-to-Carry Adjustment 133
Return-to-Dig Adjustment 134
Coast Control Operation 134
Operating Loader Coupler—If Equipped 135
Using the Loader Bucket 136
Backdragging 137
Fork Attachment 138
Parking the Machine 139
Loading Machine on a Trailer 141
Towing a Self-Propelled Machine with Voltage Class B (VC-B) Electric Drive System 143
Towing-Recovery Procedure 144
Lifting the Machine 146
Driving the Machine 147
Operating in Water and Mud 147
Required Machine Stop Warning 147
Monitor Operation 149
Aftertreatment Indicators Overview 149
Primary Display Unit (PDU) 150
Main Menu 151
Main Menu—Display Settings 152
Main Menu—Diagnostics 153
Main Menu—Exhaust Filter 156
Main Menu—Exhaust Filter Auto Cleaning 157
Main Menu—Exhaust Filter Parked Cleaning 158
Main Menu—Exhaust Filter Emergency Override 159
Main Menu—Software Update 159
Main Menu—Calibrations—Electro-Hydraulic Valves 160
Main Menu—Calibrations—Implement Control Levers 161
Main Menu—Calibrations—Loader Position Sensors 162
Main Menu—Calibrations—Loader Linkage 162
Main Menu—Calibrations—Transmission Clutches 163
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 164
Main Menu—Calibrations—Brake Pedal 165
Main Menu-Calibrations-SmartWeigh 165
Main Menu—Calibrations—Engine Off Inverter 165
Main Menu—Calibrations—Engine Running Inverter 166
Main Menu—Calibrations—Steering Valves 166
Main Menu—Calibrations—Steering Stops 167
Main Menu—Calibrations—Articulation Angle Sensor 167
Main Menu—Machine Setup 168
Main Menu—Security 173
Main Menu—Machine Fan 175
Main Menu—Fuel Consumption 175
Main Menu—About 176
Main Menu—Job Timer 177
Main Menu—Camera—If Equipped 178
Main Menu—SmartWeigh—If Equipped 178
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 179
Main Menu—Attachments—If Equipped 180
Maintenance-Machine 181
Required Emission-Related Information 181
Diesel Fuel 181
Diesel Fuel Specifications 182
Lubricity of Diesel Fuel 182
Handling and Storing Diesel Fuel 182
Biodiesel Fuel 183
Testing Diesel Fuel 184
Supplemental Diesel Fuel Additives 184
Fuel Filters 184
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 185
Refilling Diesel Exhaust Fluid (DEF) Tank 186
Storing Diesel Exhaust Fluid (DEF) 187
Testing Diesel Exhaust Fluid (DEF) 187
Disposal of Diesel Exhaust Fluid (DEF) 188
Minimizing the Effect of Cold Weather on Diesel Engines 189
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 190
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 191
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 192
Diesel Engine Oil Service Interval for Operation at High Altitude 192
Oil Filters 193
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 194
Water Quality for Mixing with Coolant Concentrate 195
Operating in Warm Temperature Climates 195
Testing Coolant Freeze Point 196
Disposing of Coolant 196
Alternative and Synthetic Lubricants 197
Lubricant Storage 197
Mixing of Lubricants 197
Hydraulic Oil 198
Transmission, Park Brake, and Axle Oil 199
Grease with Molybdenum Disulfide 200
Maintenance-Periodic Maintenance 201
Service Machine at Specified Intervals 201
Check the Hour Meter Regularly 201
Prepare Machine for Maintenance 202
Frame Locking Bar 204
Locking Loader Boom 205
Engine Service Doors and Side Shields 206
Cooling System Doors 208
Fuel Tank 209
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 209
Service Intervals 210
Required Parts 212
Maintenance-As Required 214
Refill Auto-Lube Grease Reservoir—If Equipped 214
Clean Hydraulic Pump Case Drain In-Line Screen 215
Inspect Tires and Check Pressure 218
Tire Pressures 219
Check Wheel Bolt Torque 221
Inspect Engine Air Cleaner Elements 222
Replace Fast Fill Fuel Breather Filter—If Equipped 223
Check Air Cleaner Dust Unloader Valve 223
Inspect Serpentine Belt 224
Clean Cooler Cores 225
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 227
Run Transmission Clutch Calibration 228
Drain Water From Primary Fuel Filter With Water Separator 228
Drain, Flush, and Refill Fuel Tank 229
Check and Clean Fuel Sending Unit Pickup Screen 229
Service Exhaust Filter 230
Check Window Washer Fluid Level 230
Check Cab Recirculation Air Filter 231
Check Cab Fresh Air Filter 232
Clean and Tighten Battery Terminals 232
Maintenance-Every 10 Hours or Daily 233
Check Auto-Lube Lines and Grease Points—If Equipped 233
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 234
Check Hydraulic System Oil Level 235
Check Coolant Level at Surge Tank 236
Check Engine Oil Level 237
Check Transmission Oil Level 238
Inspect Outer Pin Seals 239
Check Air Cleaner Dust Unloader Valve 239
Maintenance-Every 250 Hours 240
Take Engine Oil Sample 240
Maintenance-Initial Service 500 hours 241
Drain and Refill Front and Rear Axle Oil 241
Replace Axle Oil Filters 242
Maintenance-Every 500 Hours 243
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 243
Check Hybrid Battery Electrolyte Level—If Equipped 244
Check Auto-Lube Internal Pump Filter—If Equipped 246
Replace Hydraulic Reservoir Breather Filter 246
Check Front and Rear Axle Oil Level 247
Replace Fast Fill Fuel Breather Filter—If Equipped 247
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 248
Drain and Refill Engine Oil and Replace Filter 249
Replace Primary Fuel Filter With Water Separator 251
Replace Final Fuel Filter 252
Lubricate Front and Rear Axle Shaft Seals 252
Lubricate Front and Rear Shaft Seals on Park Brake 253
Lubricate Loader Linkage and Cylinder Pivots 253
Check Park Brake Oil Level 255
Check Ride Control Accumulator 256
Take Fluid Samples 256
Maintenance-Every 1000 Hours 257
Lubricate Loader Linkage and Cylinder Pivots 257
Replace Axle Oil Filters 259
Check Inverter Coolant Condition 259
Replace Engine Air Cleaner Elements 260
Check Coolant Condition 261
Lubricate Frame Hinge Pivots 261
Drain and Refill Park Brake Oil 262
Replace Fuel Tank Breather Filter 262
Maintenance-Every 2000 Hours 263
Drain and Refill Front and Rear Axle Oil 263
Drain and Refill Transmission Oil and Replace Filters 264
Check and Adjust Engine Valve Lash 267
Rerun Transmission Clutch Calibration 267
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 267
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 268
Maintenance-Every 4000 Hours 269
Clean Hydraulic System Fill Strainer 269
Replace Hydraulic System Return Filters 270
Drain, Flush, and Refill Hydraulic System Oil 271
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 273
Maintenance-Every 5000 Hours 274
Check Driveline Damper For Cracks 274
Maintenance-Every 6000 Hours 275
Drain Cooling System 275
Refill Cooling System 276
Drain Inverter Cooling System 278
Refill Inverter Cooling System 279
Replace Diesel Exhaust Fluid (DEF) In-Line Filter 280
Miscellaneous-Machine 281
Clean Machine Regularly 281
Bleed Fuel System 281
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 281
Inspect and Clean Polycarbonate Windows 282
Do Not Service Control Valves, Cylinders, Pumps, Motors, Inverters, Brake Resistors, Electric Motors, Generators, or Power Cables 283
Precautions for Alternator and Regulator 283
Handling, Checking, and Servicing Batteries Carefully 284
Using Battery Charger 285
Using Booster Batteries—24-Volt System 287
Replacing Batteries 288
Welding On Machine 290
Keep Electronic Control Unit Connectors Clean 290
JDLinkJDLink is a trademark of Deere & Company™ Machine Monitoring System (MMS)—If Equipped 290
Replacing Fuses 291
Fluid Sampling Test Ports 293
Keep ROPS Installed Properly 294
Verified Anchor Point Information 295
Replacing Seat Belt 295
Seat Belt Minder System—If Equipped 296
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 296
Check Air Inlet Cover 296
12-Volt Auxiliary Power Outlet—If Equipped 297
External Service Brake Inspection 298
Bleeding Brakes 299
Service Recommendations For Snap-To-Connect (STC®) Fittings 300
Replacing Bucket Teeth—TK Series 301
Hardware Torque Specifications 301
Metric Bolt and Screw Torque Values 302
Unified Inch Bolt and Screw Torque Values 303
Miscellaneous-Operational Checkout 304
Operational Checkout 304
Diagnostic Trouble Code Check 304
Operational Checks—Ignition OFF, Engine OFF Checks 304
Operational Checks—Ignition ON, Engine OFF Checks 305
Operational Checks—Ignition ON, Engine ON Checks 314
Miscellaneous-Troubleshooting 338
Troubleshooting Procedure 338
Engine 339
Transmission 344
Differential and Axle 346
Service Brake 347
Driveline 348
Park Brake 348
Hydraulic System 349
Steering 352
Air Conditioning System 353
Heating System 354
Software Update 355
Miscellaneous-Storage 356
Prepare Machine for Storage 356
Monthly Storage Procedure 357
Preparing Engine for Long-Term Storage 358
Removing Engine From Long-Term Storage 359
Miscellaneous-Machine Numbers 360
Record Product Identification Number (PIN) 360
Record Engine Serial Number 360
Record Transmission Serial Number 360
Record Parking Brake Serial Number 361
Record Hydraulic Pumps Serial Number 361
Record Motor Generators Serial Number 361
Record Inverter Serial Number 362
Record Front and Rear Axle Housing Serial Numbers 362
Keep Proof of Ownership 362
Keep Machines Secure 362
Miscellaneous—Specifications 363
Engine Specifications 363
Drain and Refill Capacities 363
Standard Z-Bar Specifications 364
High-Lift Z-Bar Specifications 366
Travel Speeds 367
Fluorinated Greenhouse Gas 367
EU Declaration of Conformity 368
UK Declaration of Conformity 369
Machine Design Life 370
Eurasian Economic Union 370
Page Number 29
Section 1-1 35
Section 1-2 36
Section 1-3 46
Section 1-4 53
Section 1-5 59
Section 2-1 74
Section 2-2 99
Section 2-3 149
Section 3-1 181
Section 3-2 201
Section 3-3 214
Section 3-4 233
Section 3-5 240
Section 3-6 241
Section 3-7 243
Section 3-8 257
Section 3-9 263
Section 3-10 269
Section 3-11 274
Section 3-12 275
Section 4-1 281
Section 4-2 304
Section 4-3 338
Section 4-4 356
Section 4-5 360
Section 4-6 363

S.V 04/24