John Deere 824K 4WD Loader Operator’s Manual OMT275041 – PDF DOWNLOAD

Description

John Deere 824K 4WD Loader Operator’s Manual OMT275041 – PDF DOWNLOAD

• Product Number (P/N): OMT275041_24
• Language: English
• Division: Construction
• Series: 0
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 824K
• Serials:
  • PIN: 1DW824K___D641970—
  • PIN: 1DW824K___C641970—

TABLE OF CONTENTS:

John Deere 824K 4WD Loader Operator’s Manual OMT275041 – PDF DOWNLOAD

824K 4WD Loader 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 5
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Clean Debris from Machine 30
Add Cab Guarding for Special Uses 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Drive Metal Pins Safely 39
Safety—Safety Signs 40
Safety Signs 40
Operation—Operator’s Station 42
Levers—Two Function Hydraulic Control 42
Levers—Three Function Hydraulic Control 43
Levers—Four Function Hydraulic Control 44
Levers—Joystick Steering Control 45
Pedals 46
Sealed Switch Module (SSM) 47
Switch Module Functions 48
Advanced Display Unit (ADU) 51
Display Unit Functions 52
Display Unit—Normal Display 56
Display Unit—Main Menu 57
Display Unit—Main Menu—Codes 58
Display Unit—Main Menu—Codes—Active Codes 58
Display Unit—Main Menu—Codes—Stored Codes 59
Display Unit—Main Menu—Settings 60
Display Unit—Main Menu—Settings—Reverse Fan Cycle 61
Display Unit—Main Menu—Settings—Courtesy Lights 61
Display Unit—Main Menu—Settings—Quick Shift 62
Display Unit—Main Menu—Settings—Job Timer 62
Display Unit—Main Menu—Settings—Stopwatch 63
Display Unit—Main Menu—Settings—Ride Control 63
Display Unit—Main Menu—Settings—Counters 63
Display Unit—Main Menu—Settings—Camera Mode 64
Display Unit—Main Menu—Settings—Operator Configuration 64
Display Unit—Main Menu—Diagnostics 65
Display Unit—Main Menu—Diagnostics—Machine ID 66
Display Unit—Main Menu—Diagnostics—Battery Monitor 66
Display Unit—Main Menu—Diagnostics—Engine Sensors 67
Display Unit—Main Menu—Diagnostics—Transmission/Axle 67
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 68
Display Unit—Main Menu—Diagnostics—Machine Sensors 68
Display Unit—Main Menu—Diagnostics—FNR Selector 68
Display Unit—Main Menu—Diagnostics—Cab Switches 69
Display Unit—Main Menu—Diagnostics—Switch Module 69
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 69
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 70
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 70
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 71
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 71
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 72
Display Unit—Main Menu—Diagnostics—Park Brake Test 72
Display Unit—Main Menu—Payload Scale—If Equipped 73
Display Unit—Main Menu—Payload Scale—Long Total 73
Display Unit—Main Menu—Payload Scale—Display Units 74
Display Unit—Main Menu—Payload Scale—Auto Add 74
Display Unit—Main Menu—Payload Scale—Diagnostics 74
Display Unit—Main Menu—Payload Scale—Setup 74
Display Unit—Main Menu—Security 75
Display Unit—Main Menu—Security—Security 76
Display Unit—Main Menu—Security—Change Owner PIN 76
Display Unit—Main Menu—Security—Manage Operator PINs 77
Display Unit—Main Menu—Security—Manage Transport PIN 78
Display Unit—Main Menu—Security—Delayed Operator Logout 78
Display Unit—Main Menu—Software Delivery 79
Display Unit—Main Menu—Software Delivery—Software Update 80
Horn Button 81
Turn Signals 81
Joystick Steering Armrest Adjustment—If Equipped 82
Air Conditioner and Heater Operation 83
Counter Switch 84
Opening and Securing Side Door 85
Opening Side Window/Secondary Exit 86
Opening Rear Side Window 86
Seat Adjustment 87
Fire Extinguisher Mounting Location 88
Operation—Operating the Machine 89
Before Starting Work 89
Inspect Machine Daily Before Starting 89
Battery Disconnect Switch 89
Engine Break-In Period 90
Cold Start Aid—Engine Block Heater—If Equipped 90
Cold Start Aid—Starting Fluid—If Equipped 91
Check Instruments Before Starting 91
Starting the Engine 92
Warmup 93
Cold Weather Warmup 94
Automatic Idle and Automatic Shutdown 94
Park Brake Switch 95
Shifting the Transmission 96
Joystick Bucket and Boom Control 98
Two Lever Bucket and Boom Control 99
Auxiliary Control 99
Joystick Steering Control—If Equipped 101
Ride Control 103
Secondary Steering—If Equipped 105
Differential Lock Operation 105
Service ADVISOR™ Remote (SAR) Software Delivery Process 106
Counter Switch Operation 107
Rear Camera and Radar Object Detection (ROD) System—If Equipped 108
Embedded Payload Scale—If Equipped 110
Security System 114
Boom Height Kickout Adjustment 114
Return-to-Carry Kickout Adjustment 115
Return-to-Dig Adjustment for Z-Bar Linkage 115
Operating Loader Coupler—If Equipped 117
Using the Loader Bucket 117
Backdragging 119
Fork Attachment 120
Operating in Water and Mud 121
Parking the Machine 122
Loading Machine on a Trailer 123
Towing Procedure 125
Lifting the Machine 127
Maintenance—Machine 128
Diesel Fuel 128
Lubricity of Diesel Fuel 129
Handling and Storing Diesel Fuel 129
Biodiesel Fuel 130
Testing Diesel Fuel 131
Minimizing the Effect of Cold Weather on Diesel Engines 132
Alternative and Synthetic Lubricants 133
Diesel Engine Break-In™ Oil 133
Diesel Engine Oil—Tier 3 and Stage III A Engines 134
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines 135
Diesel Engine Oil—Tier 2 and Stage II Engines 136
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 137
Transmission, Park Brake, and Axle Oil 138
Hydraulic Oil 139
Grease 140
Lubricant Storage 140
Mixing of Lubricants 140
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 141
Drain Intervals for Diesel Engine Coolant 142
John Deere COOL-GARD™ II Coolant Extender 142
Supplemental Coolant Additives 142
Operating in Warm Temperature Climates 143
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 143
Testing Diesel Engine Coolant 144
Disposing of Coolant 144
Maintenance—Periodic Maintenance 145
Engine Identification 145
Service Machine at Specified Intervals 147
Check Hour Meter Regularly 147
Prepare Machine for Maintenance 148
Frame Locking Bar 149
Boom Lock 150
Engine Service Doors and Side Shields 151
Cooling System Doors 152
Fuel Tank 153
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 153
Service Intervals 154
Required Parts 156
Maintenance—As Required 158
Inspect Tires and Check Pressure 158
Tire Pressures 159
Check Wheel Bolt/Nut Torque 161
Inspect Engine Air Cleaner Elements 162
Inspect Air Conditioner Compressor and Alternator Belt 163
Clean Cooler Cores 164
Check Windshield Washer Fluid Level 165
Drain Water From Primary Fuel Filter 165
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 165
Replace Fast Fill Fuel Breather—If Equipped 166
Check and Clean or Replace Cab Fresh Air Filter 166
Check and Clean or Replace Cab Recirculating Air Filter 167
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 168
Check Coolant 169
Maintenance—Every 10 Hours or Daily 170
Clean Air Cleaner Dust Unloader Valve 170
Check Coolant Level in Surge Tank 170
Check Engine Oil Level 171
Check Hydraulic System Oil Level 171
Check Transmission Oil Level 172
Inspect Outer Pin Seals 173
Maintenance—Every 100 Hours 174
Lubricate Loader Linkage and Cylinder Pivots 174
Maintenance—Initial Service – 250 Hours 175
Drain and Refill Engine Oil and Replace Filter 175
Drain and Refill Front and Rear Axle Oil 176
Replace Axle Oil Filters 177
Maintenance—Every 250 Hours 178
Take Engine Oil Sample 178
Maintenance—Every 500 Hours 179
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 179
Check Battery Water Level and Terminals 179
Drain and Refill Engine Oil and Replace Filter 182
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter 183
Replace In-Line Fuel Strainer 183
Replace Primary Fuel Filter 184
Replace Final Fuel Filter 185
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 185
Replace Fast Fill Fuel Breather Filter—If Equipped 186
Replace Hydraulic Reservoir Breather Filter 186
Check Park Brake Oil Level 186
Lubricate Front and Rear Shaft Seals on Park Brake 187
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 188
Check Front and Rear Axle Oil Level 189
Take Fluid Samples 189
Check Ride Control Accumulator 190
Maintenance—Every 1000 Hours 191
Replace Air Cleaner Dust Unloader Valve 191
Replace Engine Air Cleaner Elements 191
Clean Engine Crankcase Vent Tube 192
Lubricate Frame Hinge Pivots 192
Drain and Refill Park Brake Oil 193
Replace Axle Oil Filters 193
Clean Hydraulic Fan Drive Case Drain In-Line Screen 194
Check Coolant 196
Maintenance—Every 2000 Hours 197
Replace Outer Pin Seals 197
Drain and Refill Transmission Oil and Replace Filters 197
Changing Transmission Oil (Quick Service—If Equipped) and Replace Filters 198
Drain and Refill Front and Rear Axle Oil 200
Clean Front and Rear Axle Oil Recirculation Screens 201
Check and Adjust Electronic Injector Preload 201
Check and Adjust Engine Valve Lash 201
Rerun Transmission Clutch Calibration 201
Maintenance—Every 4000 Hours 202
Replace Crankshaft Damper 202
Clean Hydraulic Pump Case Drain In-Line Screens 202
Clean Hydraulic System Fill Strainer 204
Replace Hydraulic System Return Filters 205
Drain, Flush, and Refill Hydraulic System Oil 206
Changing Hydraulic System Oil (Quick Service—If Equipped) 208
Maintenance—Every 5000 Hours 210
Check Driveline Damper 210
Maintenance—Every 6000 Hours 211
Drain Cooling System 211
Refill Cooling System 212
Changing Cooling System (Quick Service—If Equipped) 213
Miscellaneous—Machine 214
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 214
Check Air Inlet Cover 214
Inspect Fuel Tank Vent Hose and Breather Filter 215
Bleed Fuel System 215
Drain Water From Fuel Filter 215
Do Not Service Control Valves, Cylinders, Pumps, or Motors 215
Precautions for Alternator and Regulator 216
Handling, Checking, and Servicing Batteries Carefully 217
Using Booster Batteries—24-Volt System 218
Using Battery Charger 219
Replacement Batteries 219
Remove and Install Batteries 220
12-Volt Auxiliary Power Outlet—If Equipped 221
JDLink Machine Monitoring System (MMS)—If Equipped 221
Replacing Fuses 222
Remove and Install Halogen Bulbs 224
Fluid Sampling Test Ports 224
Air Conditioner System Service 226
Welding On Machine 227
Welding Near Electronic Control Units 227
Keep Electronic Control Unit Connectors Clean 228
External Service Brake Inspection 229
Bleeding Brakes 230
Service Recommendations For Snap-To-Connect (STC®) Fittings 231
Replacing Bucket Teeth—TK Series 232
Keep ROPS Installed Properly 232
Hardware Torque Specifications 232
Unified Inch Bolt and Screw Torque Values 233
Metric Bolt and Screw Torque Values 234
Miscellaneous—Operational Checkout 235
Operational Checkout 235
Miscellaneous—Troubleshooting 261
Troubleshooting Procedure 261
Engine 262
Transmission 265
Differential and Axle 268
Service Brake 269
Driveline 270
Park Brake 270
Hydraulic System 271
Steering 273
Air Conditioning System 274
Heater System 276
Software Update 276
Miscellaneous—Storage 277
Prepare Machine for Storage 277
Monthly Storage Procedure 277
Miscellaneous—Machine Numbers 279
Record Product Identification Number (PIN) 279
Record Engine Serial Number 279
Record Transmission Serial Number 280
Record Hydraulic Pump Serial Number 280
Record Front and Rear Axle Housing Serial Numbers 281
Keep Proof of Ownership 281
Keep Machines Secure 281
Miscellaneous—Specifications 282
Engine Specifications 282
Drain and Refill Capacities 283
Standard Z-Bar Specifications 284
High Lift Z-Bar Specifications 286
Travel Speeds 287
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 40
Section 2-1 42
Section 2-2 89
Section 3-1 128
Section 3-2 145
Section 3-3 158
Section 3-4 170
Section 3-5 174
Section 3-6 175
Section 3-7 178
Section 3-8 179
Section 3-9 191
Section 3-10 197
Section 3-11 202
Section 3-12 210
Section 3-13 211
Section 4-1 214
Section 4-2 235
Section 4-3 261
Section 4-4 277
Section 4-5 279
Section 4-6 282

S.V 04/24