John Deere 824K Loader Operator’s Manual OMT232013 – PDF DOWNLOAD

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John Deere 824K Loader Operator’s Manual OMT232013 – PDF DOWNLOAD

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John Deere 824K Loader Operator’s Manual OMT232013 – PDF DOWNLOAD

• P/N: OMT232013_51
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 824K
• Serial: (—641969) ENGINES 6135HDW01, 6135HDW03
• Additional Information: For complete service information also see PC10063, T232012

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TABLE OF CONTENTS:

John Deere 824K Loader Operator’s Manual OMT232013 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Clean Debris from Machine 30
Add Cab Guarding for Special Uses 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park And Prepare For Service Safely 37
Service Cooling System Safely 37
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Drive Metal Pins Safely 39
Safety—Safety Signs 40
Safety Signs 40
Operation—Operator’s Station 42
Levers—Two Function Hydraulic Control 42
Levers—Three Function Hydraulic Control 43
Levers—Four Function Hydraulic Control 45
Levers—Joystick Steering Control 45
Pedals 46
Advanced Display Unit (ADU) 47
Display Unit Functions 48
Sealed Switch Module (SSM) 51
Switch Module Functions 52
Display Unit—Normal Display 55
Display Unit—Main Menu 56
Display Unit—Main Menu—Codes 57
Display Unit—Main Menu—Codes—Active Codes 57
Display Unit—Main Menu—Codes—Stored Codes 58
Display Unit—Main Menu—Machine Settings 59
Display Unit—Main Menu—Machine Settings—Reverse Fan Cycle 60
Display Unit—Main Menu—Machine Settings—Camera Mode 60
Display Unit—Main Menu—Machine Settings—Job Timer 60
Display Unit—Main Menu—Machine Settings—Stopwatch 60
Display Unit—Main Menu—Machine Settings—Ride Control—If Equipped 61
Display Unit—Main Menu—Machine Settings—Quick Shift 61
Display Unit—Main Menu—Machine Settings—Counters 62
Display Unit—Main Menu—Diagnostics 62
Display Unit—Main Menu—Diagnostics—Machine ID 63
Display Unit—Main Menu—Diagnostics—Battery Monitor 63
Display Unit—Main Menu—Diagnostics—Engine Sensors 63
Display Unit—Main Menu—Diagnostics—Transmission Sensors 64
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 64
Display Unit—Main Menu—Diagnostics—Machine Sensors 65
Display Unit—Main Menu—Diagnostics—FNR Selector 65
Display Unit—Main Menu—Diagnostics—Cab Switches 65
Display Unit—Main Menu—Diagnostics—Switch Module 66
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 66
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 66
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 67
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 67
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 68
Display Unit—Main Menu—Payload Scale—If Equipped 68
Display Unit—Main Menu—Payload Scale—Long Total 68
Display Unit—Main Menu—Payload Scale—Display Units 68
Display Unit—Main Menu—Payload Scale—Auto Add 69
Display Unit—Main Menu—Payload Scale—Diagnostics 69
Display Unit—Main Menu—Payload Scale—Setup 69
Display Unit—Main Menu—Monitor Settings 69
Display Unit—Main Menu—Security 70
Display Unit—Main Menu—Security—Security 70
Display Unit—Main Menu—Security—Change Owner PIN 71
Display Unit—Main Menu—Security—Manage Operator PINs 71
Display Unit—Main Menu—Security—Manage Transport PIN 72
Display Unit—Main Menu—Security—Delayed Operator Logout 72
Horn Button 73
Turn Signals 73
Tilt Steering Column Adjustment 74
Joystick Steering Armrest Adjustment— if Equipped 74
Air Conditioner and Heater Operation 75
Opening and Securing Side Door 76
Opening Side Window/Secondary Exit 77
Opening Rear Side Window 77
Seat Adjustment 78
Fire Extinguisher Mounting Location 79
Operation—Operating the Machine 80
Inspect Machine Daily Before Starting 80
Engine Break-In Period 81
Minimizing the Effect of Cold Weather on Diesel Engines 82
Engine Block Heater—If Equipped 82
Check Instruments Before Starting 83
Starting the Engine 84
Starting Fluid (Cold Weather Starting Aid)—If Equipped 86
Warmup 86
Cold Weather Warmup 87
Automatic Idle and Automatic Shutdown 87
Neutral Lock 88
Park Brake Switch 89
Shifting the Transmission 90
Joystick Bucket and Boom Control 92
Two Lever Bucket and Boom Control 93
Auxiliary Control 94
Joystick Steering Control—If Equipped 95
Ride Control—If Equipped 97
Secondary Steering—If Equipped 99
Differential Lock Operation 99
Counter Switch Operation 100
Rear Camera and Radar Object Detection System (RODS)—If Equipped 101
Embedded Payload Scale—If Equipped 103
Security System 107
Boom Height Kickout Adjustment 107
Return-to-Carry Kickout Adjustment 108
Return-to-Dig Adjustment for Z-Bar Linkage 108
Operating Loader Coupler—If Equipped 110
Using the Loader Bucket 111
Backdragging 112
Fork Attachment 113
Operating in Water and Mud 114
Parking the Machine 115
Loading Machine on a Trailer 116
Towing Procedure 118
Lifting the Machine 120
Maintenance—Machine 122
Diesel Fuel 122
Lubricity of Diesel Fuel 123
Handling and Storing Diesel Fuel 123
Biodiesel Fuel 124
Testing Diesel Fuel 125
Minimizing the Effect of Cold Weather on Diesel Engines 126
Low Sulfur Diesel Fuel Conditioner 127
Alternative and Synthetic Lubricants 127
Diesel Engine Break-In Oil 127
Diesel Engine Oil — Tier 3 and Stage IIIA 128
Diesel Engine Oil and Filter Service Intervals 129
Transmission, Park Brake, and Axle Oil 130
Hydraulic Oil 131
Grease 132
Lubricant Storage 132
Mixing of Lubricants 132
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 133
Drain Intervals for Diesel Engine Coolant 134
John Deere COOL-GARD™ II Coolant Extender 134
Supplemental Coolant Additives 135
Operating in Warm Temperature Climates 135
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 136
Testing Diesel Engine Coolant 137
Maintenance—Periodic Maintenance 138
Service Machine at Specified Intervals 138
Check Hour Meter Regularly 138
Prepare Machine for Maintenance 139
Frame Locking Bar 140
Boom Lock 141
Engine Service Doors and Side Shields 142
Cooling System Doors 143
Fuel Tank 144
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 144
Service Intervals 145
Required Parts 147
Maintenance—As Required 149
Inspect Tires and Check Pressure 149
Tire Pressures 150
Check Wheel Bolt/Nut Torque 153
Inspect Engine Air Cleaner Elements 154
Inspect Air Conditioner Compressor and Alternator Belt 155
Clean Cooler Cores 156
Check Windshield Washer Fluid Level 157
Drain Water From Final Fuel Filter 157
Drain Water From Primary Fuel Filter 158
Replace Fast Fill Fuel Breather—If Equipped 158
Check and Clean or Replace Cab Fresh Air Filter 159
Check and Clean or Replace Cab Recirculating Air Filter 160
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 161
Check Coolant 162
Maintenance—Every 10 Hours or Daily 163
Check Coolant Level in Surge Tank 163
Check Engine Oil Level 163
Check Hydraulic System Oil Level 164
Check Transmission Oil Level 165
Inspect Outer Pin Seals 166
Maintenance—Every 100 Hours 167
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage 167
Maintenance—Initial Service – 250 Hours 168
Drain and Refill Engine Oil and Replace Filter 168
Drain and Refill Front and Rear Axle Oil 169
Replace Axle Oil Filters 170
Maintenance—Every 250 Hours 171
Take Engine Oil Sample 171
Maintenance—Every 500 Hours 172
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 172
Check Air Intake Hoses 173
Check Battery Water Level and Terminals 174
Drain and Refill Engine Oil and Replace Filter 176
Replace In-Line Fuel Strainer 177
Replace Primary Fuel Filter 178
Replace Final Fuel Filter 179
Replace Auxiliary Fuel Filter/Water Separator—If Equipped 179
Replace Fast Fill Fuel Breather Filter—If Equipped 180
Replace Hydraulic Reservoir Breather Filter 180
Check Park Brake Oil Level 180
Lubricate Front and Rear Shaft Seals on Park Brake 181
Check Front and Rear Axle Oil Level 181
Check Ride Control Accumulator—If Equipped 182
Take Fluid Samples 182
Maintenance—Every 1000 Hours 183
Replace Engine Air Cleaner Elements 183
Clean Engine Crankcase Vent Tube 184
Lubricate Frame Hinge Pivots 184
Drain and Refill Park Brake Oil 185
Replace Axle Oil Filters 185
Clean Fan Drive Case Drain In-line Screen 186
Check Coolant 188
Maintenance—Every 2000 Hours 189
Replace Outer Pin Seals 189
Drain and Refill Transmission Oil and Replace Filters 189
Drain and Refill Front and Rear Axle Oil 191
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped 192
Check and Adjust Electronic Injector Preload 192
Check and Adjust Engine Valve Lash 192
Rerun Transmission Clutch Calibration 192
Maintenance—Every 4000 Hours 193
Clean Hydraulic Pump Case Drain Screen 193
Clean Hydraulic System Fill Strainer 195
Replace Hydraulic System Return Filters 196
Drain, Flush, and Refill Hydraulic System Oil 197
Maintenance—Every 5000 Hours 199
Inspect Driveline Damper 199
Maintenance—Every 6000 Hours 200
Drain Cooling System 200
Refill Cooling System 201
Miscellaneous—Machine 202
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 202
Check Air Inlet Cover 202
Inspect Fuel Tank Vent Hose and Breather Filter 203
Bleed Fuel System 203
Drain Water From Fuel Filter 203
Precautions for Alternator and Regulator 204
Handle Batteries Safely 205
Using Booster Batteries—24-Volt System 206
Using Battery Charger 207
Battery Disconnect Switch 208
Replacement Batteries 208
Remove and Install Batteries 209
12-Volt Auxiliary Power Outlet—If Equipped 210
JDLink™ Machine Monitoring System (MMS)—If Equipped 210
Fuse Identification and Replacement 211
Replacing Halogen Bulbs 213
Fluid Sampling Test Ports 213
Air Conditioner System Service 215
Welding On Machine 216
External Service Brake Inspection 217
Bleeding Brakes 218
Radiator, Oil Cooler, and Charge Air Cooler External Cleaning 219
Service Recommendations For Snap-To-Connect (STC®) Fittings 220
Control Valve, Cylinder, Pump and Motor Service 221
Replacing Bucket Teeth—TK Series 221
Keep ROPS Installed Properly 221
Hardware Torque Specifications 222
Unified Inch Bolt and Screw Torque Values 223
Metric Bolt and Screw Torque Values 224
Miscellaneous—Operational Checkout 225
Operational Checkout 225
Diagnostic Trouble Code Check 225
Operational Checks—Ignition OFF, Engine OFF Checks 226
Operational Checks—Ignition ON, Engine OFF Checks 227
Operational Checks—Ignition ON, Engine ON Checks 233
Miscellaneous—Troubleshooting 254
Troubleshooting Procedure 254
Engine 255
Transmission 257
Differential And Axle 260
Service Brake 261
Driveline 262
Park Brake 262
Hydraulic System 263
Steering 265
Air Conditioning System 266
Heater System 267
Miscellaneous—Storage 268
Prepare Machine For Storage 268
Monthly Storage Procedure 268
Miscellaneous—Machine Numbers 270
Record Product Identification Number (PIN) 270
Record Engine Serial Number 270
Record Transmission Serial Number 270
Record Hydraulic Pump Serial Number 271
Keep Proof of Ownership 271
Keep Machines Secure 271
Miscellaneous—Specifications 272
Engine Specifications 272
Drain and Refill Capacities 273
Standard Z-Bar Specifications 274
High Lift Z-Bar Specifications 276
Travel Speeds 277
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 37
Section 1-5 40
Section 2-1 42
Section 2-2 80
Section 3-1 122
Section 3-2 138
Section 3-3 149
Section 3-4 163
Section 3-5 167
Section 3-6 168
Section 3-7 171
Section 3-8 172
Section 3-9 183
Section 3-10 189
Section 3-11 193
Section 3-12 199
Section 3-13 200
Section 4-1 202
Section 4-2 225
Section 4-3 254
Section 4-4 268
Section 4-5 270
Section 4-6 272

S.V 04/24