John Deere 824K Series II 4WD Loader Operator’s Manual PDF

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John Deere 824K Series II 4WD Loader Operator’s Manual OMT353085X19 – PDF DOWNLOAD

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John Deere 824K Series II 4WD Loader Operator’s Manual OMT353085X19 – PDF DOWNLOAD

P/N: OMT353085X19_22
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: 824K SERIES II
Series: 0
Serial:
1DW824K_ _ _D664100—
1DW824K_ _ _C664100—
For complete service information also see: PC11291, T353086X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 824K Series II 4WD Loader Operator’s Manual OMT353085X19 – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Avoid Unauthorized Machine Modifications 35
Add Cab Guarding for Special Uses 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Oils 36
Avoid High-Pressure Fluids 36
Work In Ventilated Area 37
Prevent Fires 37
Avoid Static Electricity Risk When Refueling 38
Clean Debris from Machine 38
Prevent Battery Explosions 38
Handle Chemical Products Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 39
Prepare for Emergencies 40
Safety—Operating Precautions 41
Use Steps and Handholds Correctly 41
Start Only From Operator’s Seat 41
Use and Maintain Seat Belt 41
Prevent Unintended Machine Movement 42
Avoid Work Site Hazards 43
Use Special Care When Operating Loader 44
Keep Riders Off Machine 44
Avoid Backover Accidents 44
Avoid Machine Tip Over and Machine Damage 45
Operating on Slopes 45
Operating or Traveling On Public Roads 46
Inspect and Maintain ROPS 46
Add and Operate Attachments Safely 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Cooling System Safely 47
Service Tires Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 57
Levers—Two Function Hydraulic Control 57
Levers—Three Function Hydraulic Control 58
Levers—Four Function Hydraulic Control 60
Levers—Joystick Steering Control 60
Pedals 61
Sealed Switch Module (SSM) 62
Switch Module Functions 63
Advanced Display Unit (ADU) 66
Display Unit Functions 67
Horn Button 71
Turn Signals 71
Neutral Lock 72
Joystick Steering Armrest Adjustment— if Equipped 72
Air Conditioner and Heater Operation 73
Counter Switch 74
Radio—If Equipped 75
Opening and Securing Side Door 79
Opening Side Window/Secondary Exit 80
Opening Rear Side Window 80
Seat Adjustment 81
Fire Extinguisher Mounting Location 82
Operation—Operating the Machine 83
Before Starting Work 83
Inspect Machine Daily Before Starting 83
Check Instruments Before Starting 83
Security System 84
Battery Disconnect Switch 84
Engine Break-In Period 85
Starting the Engine 86
Cold Weather Start Aid—Engine Block Heater—If Equipped 88
Cold Weather Start Aid—Starting Fluid—If Equipped 88
Warmup 89
Cold Weather Warmup 89
Park Brake Switch 90
Shifting the Transmission 91
Automatic Idle and Automatic Shutdown 93
Joystick Bucket and Boom Control 94
Two Lever Bucket and Boom Control 95
Auxiliary Control 96
Joystick Steering Control—If Equipped 97
Ride Control 99
Secondary Steering—If Equipped 101
Differential Lock Operation 101
Service ADVISOR™ Remote (SAR) Software Delivery Process 102
Rear Camera and Radar Object Detection (ROD) System—If Equipped 103
Counter Switch Operation 105
Boom Height Kickout Adjustment 105
Return-to-Carry Kickout Adjustment 106
Return-to-Dig Adjustment for Z-Bar Linkage 106
Operating Loader Coupler—If Equipped 108
Using the Loader Bucket 109
Backdragging 110
Fork Attachment 111
Operating in Water and Mud 112
Parking the Machine 113
Loading Machine on a Trailer 114
Towing Procedure 116
Lifting the Machine 118
Operation—Monitor Operation 119
Display Unit—Normal Display 119
Display Unit—Main Menu 120
Display Unit—Main Menu—Codes 121
Display Unit—Main Menu—Codes—Active Codes 121
Display Unit—Main Menu—Codes—Stored Codes 122
Display Unit—Main Menu—Settings 123
Display Unit—Main Menu—Settings—Reverse Fan Cycle 124
Display Unit—Main Menu—Settings—Courtesy Lights 124
Display Unit—Main Menu—Settings—Quick Shift 125
Display Unit—Main Menu—Settings—Job Timer 125
Display Unit—Main Menu—Settings—Stopwatch 126
Display Unit—Main Menu—Settings—Ride Control 126
Display Unit—Main Menu—Settings—Counters 126
Display Unit—Main Menu—Settings—Camera Mode 127
Display Unit—Main Menu—Settings—Operator Configuration 127
Display Unit—Main Menu—Diagnostics 128
Display Unit—Main Menu—Diagnostics—Machine ID 129
Display Unit—Main Menu—Diagnostics—Battery Monitor 129
Display Unit—Main Menu—Diagnostics—Engine Sensors 130
Display Unit—Main Menu—Diagnostics—Transmission/Axle 130
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors 131
Display Unit—Main Menu—Diagnostics—Machine Sensors 131
Display Unit—Main Menu—Diagnostics—FNR Selector 131
Display Unit—Main Menu—Diagnostics—Cab Switches 132
Display Unit—Main Menu—Diagnostics—Switch Module 132
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped 133
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped 134
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped 135
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped 135
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped 136
Display Unit—Main Menu—Diagnostics—JDLink™ System Info 136
Display Unit—Main Menu—Diagnostics—Park Brake Test 137
Display Unit—Main Menu—Security 138
Display Unit—Main Menu—Security—Security 139
Display Unit—Main Menu—Security—Change Owner PIN 139
Display Unit—Main Menu—Security—Manage Operator PINs 140
Display Unit—Main Menu—Security—Manage Transport PIN 141
Display Unit—Main Menu—Security—Delayed Operator Logout 142
Display Unit—Main Menu—Software Delivery 143
Display Unit—Main Menu—Software Delivery—Software Update 144
Maintenance—Machine 145
Required Emission-Related Information 145
Diesel Fuel 145
Lubricity of Diesel Fuel 146
Handling and Storing Diesel Fuel 146
Biodiesel Fuel 147
Testing Diesel Fuel 148
Minimizing the Effect of Cold Weather on Diesel Engines 149
Alternative and Synthetic Lubricants 150
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 150
Diesel Engine Oil—Tier 3 and Stage III A Engines 151
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines 152
Diesel Engine Oil—Tier 2 and Stage II Engines 153
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 154
Oil Filters 154
Transmission, Park Brake, and Axle Oil 155
Hydraulic Oil 156
Grease 157
Lubricant Storage 157
Mixing of Lubricants 157
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 158
Drain Intervals for Diesel Engine Coolant 159
John Deere COOL-GARD™ II Coolant Extender 159
Supplemental Coolant Additives 160
Operating in Warm Temperature Climates 160
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 161
Testing Diesel Engine Coolant 162
Disposing of Coolant 162
Maintenance—Periodic Maintenance 163
Engine Identification 163
Service Machine at Specified Intervals 165
Check Hour Meter Regularly 165
Prepare Machine for Maintenance 166
Frame Locking Bar 167
Boom Lock 168
Engine Service Doors and Side Shields 169
Cooling System Doors 170
Fuel Tank 171
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 171
Service Intervals 172
Required Parts 174
Maintenance—As Required 176
Inspect Tires and Check Pressure 176
Tire Pressures 177
Check Wheel Bolt/Nut Torque 179
Inspect Engine Air Cleaner Elements 180
Inspect Air Conditioner Compressor and Alternator Belt 181
Clean Cooler Cores 182
Check Windshield Washer Fluid Level 183
Drain Water From Primary Fuel Filter 183
Drain Water From Auxiliary Fuel Filter—If Equipped 184
Replace Fast Fill Fuel Breather—If Equipped 184
Check and Clean or Replace Cab Fresh Air Filter 185
Check and Clean or Replace Cab Recirculating Air Filter 186
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 187
Check Coolant 188
Maintenance—Every 10 Hours or Daily 189
Clean Air Cleaner Dust Unloader Valve 189
Check Coolant Level in Surge Tank 189
Check Engine Oil Level 190
Check Hydraulic System Oil Level 190
Check Transmission Oil Level 191
Inspect Outer Pin Seals 192
Maintenance—Initial Service 100 Hours 193
Lubricate Loader Linkage and Cylinder Pivots 193
Maintenance—Every 100 Hours 195
Lubricate Loader Linkage and Cylinder Pivots 195
Maintenance—Initial Service – 250 Hours 197
Drain and Refill Engine Oil and Replace Filter 197
Maintenance—Every 250 Hours 198
Take Engine Oil Sample 198
Maintenance—Every 500 Hours 199
Check Battery Water Level and Terminals 199
Check Front and Rear Axle Oil Level 201
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 202
Drain and Refill Engine Oil and Replace Filter 203
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter 204
Take Fluid Samples 204
Replace Fast Fill Fuel Breather Filter—If Equipped 205
Replace Primary Fuel Filter 206
Replace Final Fuel Filter 207
Replace Auxiliary Fuel Filter—If Equipped 207
Replace In-Line Fuel Strainer 208
Replace Hydraulic Reservoir Breather Filter 208
Lubricate Front and Rear Shaft Seals on Park Brake 209
Lubricate Front and Rear Axle Shaft Seals 210
Check Park Brake Oil Level 211
Check Ride Control Accumulator 212
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 213
Maintenance—Every 1000 Hours 214
Replace Air Cleaner Dust Unloader Valve 214
Replace Engine Air Cleaner Elements 214
Clean Engine Crankcase Vent Tube 215
Check Coolant Condition 215
Replace Axle Oil Filters 216
Clean Hydraulic Fan Drive Case Drain In-Line Screens 217
Lubricate Frame Hinge Pivots 219
Drain and Refill Park Brake Oil 219
Maintenance—Every 2000 Hours 220
Replace Outer Pin Seals 220
Drain and Refill Front and Rear Axle Oil 220
Drain and Refill Transmission Oil (Quick Service—If Equipped) and Replace Filters 221
Check and Adjust Electronic Injector Preload 222
Check and Adjust Engine Valve Lash 222
Drain and Refill Transmission Oil and Replace Filters 223
Rerun Transmission Clutch Calibration 224
Clean Front and Rear Axle Oil Recirculation Screens 224
Maintenance—Every 4000 Hours 225
Replace Crankshaft Damper 225
Clean Hydraulic Pump Case Drain In-Line Screens 225
Clean Hydraulic System Fill Strainer 227
Replace Hydraulic System Return Filters 228
Drain, Flush, and Refill Hydraulic System Oil 229
Changing Hydraulic System Oil (Quick Service—If Equipped) 231
Maintenance—Every 5000 Hours 233
Check Driveline Damper For Cracks 233
Maintenance—Every 6000 Hours 234
Drain Cooling System 234
Refill Cooling System 235
Changing Cooling System (Quick Service—If Equipped) 236
Miscellaneous—Machine 238
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 238
Check Air Inlet Cover 238
Inspect Fuel Tank Vent Hose and Breather Filter 239
Bleed Fuel System 239
Do Not Service Control Valves, Cylinders, Pumps, or Motors 239
Precautions for Alternator and Regulator 240
Handling, Checking, and Servicing Batteries Carefully 241
Using Booster Batteries—24-Volt System 242
Using Battery Charger 243
Replacement Batteries 243
Remove and Install Batteries 244
12-Volt Auxiliary Power Outlet—If Equipped 245
JDLink™ Machine Monitoring System (MMS)—If Equipped 245
Replacing Fuses 246
Remove and Install Halogen Bulbs 248
Fluid Sampling Test Ports 248
Air Conditioner System Service 250
External Service Brake Inspection 251
Bleeding Brakes 252
Service Recommendations For Snap-To-Connect (STC®) Fittings 253
Welding on Machine 254
Keep Electronic Control Unit Connectors Clean 254
Replacing Bucket Teeth—TK Series 255
Keep ROPS Installed Properly 255
Hardware Torque Specifications 255
Metric Bolt and Screw Torque Values 256
Unified Inch Bolt and Screw Torque Values 257
Miscellaneous—Operational Checkout 258
Operational Checkout 258
Diagnostic Trouble Code Check 258
Operational Checks—Ignition OFF, Engine OFF Checks 258
Operational Checks—Ignition ON, Engine OFF Checks 259
Operational Checks—Ignition ON, Engine ON Checks 266
Miscellaneous—Troubleshooting 288
Troubleshooting Procedure 288
Engine 289
Transmission 292
Differential and Axle 295
Service Brake 297
Driveline 297
Park Brake 298
Hydraulic System 299
Steering 301
Air Conditioning System 302
Heater System 304
Software Update 304
Miscellaneous—Storage 305
Prepare Machine for Storage 305
Monthly Storage Procedure 306
Miscellaneous—Machine Numbers 307
Record Product Identification Number (PIN) 307
Record Engine Serial Number 307
Record Transmission Serial Number 307
Record Hydraulic Pump Serial Number 308
Record Front and Rear Axle Housing Serial Numbers 308
Keep Proof of Ownership 308
Keep Machines Secure 308
Miscellaneous—Specifications 309
Engine Specifications 309
Drain and Refill Capacities 310
Standard Z-Bar Specifications 311
High Lift Z-Bar Specifications 313
Travel Speeds 314
Eurasian Economic Union 315
Machine Design Life 315
Page Number 25
Section 1-1 31
Section 1-2 32
Section 1-3 41
Section 1-4 47
Section 1-5 50
Section 2-1 57
Section 2-2 83
Section 2-3 119
Section 3-1 145
Section 3-2 163
Section 3-3 176
Section 3-4 189
Section 3-5 193
Section 3-6 195
Section 3-7 197
Section 3-8 198
Section 3-9 199
Section 3-10 214
Section 3-11 220
Section 3-12 225
Section 3-13 233
Section 3-14 234
Section 4-1 238
Section 4-2 258
Section 4-3 288
Section 4-4 305
Section 4-5 307
Section 4-6 309

S.V 04/24