John Deere 824L 4WD Loader Operator’s Manual OMT426214X19 PDF

Description

John Deere 824L 4WD Loader Operator’s Manual OMT426214X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere 824L 4WD Loader Operator’s Manual OMT426214X19 – PDF DOWNLOAD

• P/N: OMT426214X19_43
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 824L
• Serial Range: 1DW824L_D697293— (serial number continuation)
• Complete Service Information: T427646X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 824L 4WD Loader Operator’s Manual OMT426214X19 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety-General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Safety-Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Heated and Ventilated Operator’s Seat 45
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 47
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 48
Use Special Care When Operating Loader 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety-Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 54
Drive Metal Pins Safely 54
Service Tires Safely 55
Use Proper Lifting Equipment 55
Safety-Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation-Operator’s Station 65
Levers—Hydraulic Controls and Joystick Steering 65
Pedals 66
Sealed Switch Module (SSM) Functions 67
Primary Display Unit (PDU) Functions 72
Horn Button 80
Turn Signals 81
Joystick Steering Armrest Adjustment—If Equipped 81
Air Conditioner and Heater Operation 82
Counter Switch 83
Radio—If Equipped 84
Auxiliary Power Supply 88
Opening and Securing Side Door 89
Opening Side Window (Alternative Exit) 90
Seat Adjustment 91
Fire Extinguisher Mounting Location 93
Power Adjustable Mirrors—If Equipped 94
Dome Light 94
Operation-Operating the Machine 95
Before Starting Work 95
Inspect Machine Daily Before Starting 96
Check Instruments Before Starting 97
Security System 98
Battery Disconnect Switch 98
Engine Break-In Period 99
Starting the Engine 100
Cold Weather Start Aid—Starting Fluid—If Equipped 102
Cold Weather Start Aid—Block Heater—If Equipped 103
Cold Weather Warm-Up 103
Operator Ability 104
Automatic Idle and Automatic Shutdown 104
Park Brake Switch 105
Shifting the Transmission 106
Joystick Bucket and Boom Control 109
Two Lever Bucket and Boom Control 111
Auxiliary Control 112
Joystick Steering Control—If Equipped 113
Ride Control 114
Secondary Steering—If Equipped 115
Differential Lock Operation 116
Service ADVISOR™ Remote (SAR) Software Delivery Process 118
Rear Camera and Radar Object Detection (ROD) System—If Equipped 119
Counter Switch Operation—If Equipped 122
Boom Height Kickout Adjustment 123
Return-to-Carry Adjustment 124
Return-to-Dig Adjustment 124
Operating Loader Coupler—If Equipped 125
Using the Loader Bucket 126
Backdragging 127
Fork Attachment 128
Parking the Machine 129
Loading Machine on a Trailer 131
Towing-Recovery Procedure 134
Lifting the Machine 136
Driving the Machine 137
Operating in Water and Mud 137
Monitor Operation 138
Primary Display Unit (PDU) 138
Main Menu 139
Main Menu—Display Settings 140
Main Menu—Diagnostics 141
Main Menu—Software Update 143
Main Menu—Calibrations—Electro-Hydraulic Valves 144
Main Menu—Calibrations—Implement Control Levers 145
Main Menu—Calibrations—Loader Position Sensors 146
Main Menu—Calibrations—Loader Linkage 146
Main Menu—Calibrations—Transmission Clutches 147
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 148
Main Menu—Calibrations—Brake Pedal 149
Main Menu—Calibrations—Steering Valves 149
Main Menu—Calibrations—Steering Stops 150
Main Menu—Machine Setup 151
Main Menu—Security 156
Main Menu—Machine Fan 158
Main Menu—Fuel Consumption 159
Main Menu—About 160
Main Menu—Job Timer 161
Main Menu—Camera—If Equipped 162
Main Menu—Payload Weighing—If Equipped 163
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 164
Main Menu—Attachments—If Equipped 165
Maintenance-Machine 166
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 166
Required Emission-Related Information 166
Diesel Fuel 167
Lubricity of Diesel Fuel 168
Handling and Storing Diesel Fuel 168
Biodiesel Fuel 169
Testing Diesel Fuel 170
Supplemental Diesel Fuel Additives 170
Fuel Filters 170
Minimizing the Effect of Cold Weather on Diesel Engines 171
Diesel Engine Break-In™ Oil 172
Diesel Engine Oil — Tier 3 and Stage IIIA 173
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 174
Diesel Engine Oil Service Interval for Operation at High Altitude 175
Oil Filters 175
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 176
Water Quality for Mixing with Coolant Concentrate 177
Operating in Warm Temperature Climates 177
Testing Coolant Freeze Point 178
Disposing of Coolant 178
Alternative and Synthetic Lubricants 179
Lubricant Storage 179
Mixing of Lubricants 179
Hydraulic Oil 180
Transmission, Park Brake, and Axle Oil 181
Grease with Molybdenum Disulfide 181
Maintenance-Periodic Maintenance 182
Service Machine at Specified Intervals 182
Check the Hour Meter Regularly 182
Prepare Machine for Maintenance 183
Frame Locking Bar 185
Locking Loader Boom 186
Engine Service Doors and Side Shields 187
Cooling System Doors 189
Fuel Tank 190
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 190
Service Intervals 191
Required Parts 193
Maintenance-As Required 195
Refill Auto-Lube Grease Reservoir—If Equipped 195
Clean Hydraulic Pump Case Drain In-Line Screen 196
Inspect Tires and Check Pressure 199
Tire Pressures 200
Check Wheel Bolt Torque 201
Inspect Engine Air Cleaner Elements 202
Replace Fast Fill Fuel Breather Filter—If Equipped 203
Check Air Cleaner Dust Unloader Valve 204
Inspect Serpentine Belt 204
Clean Cooler Cores 205
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 207
Drain Water From Primary Fuel Filter With Water Separator 208
Drain Water From Auxiliary Fuel Filter With Water Separator—If Equipped 208
Drain, Flush, and Refill Fuel Tank 209
Check and Clean Fuel Sending Unit Pickup Screen 209
Check Window Washer Fluid Level 210
Check Cab Recirculation Air Filter 210
Check Cab Fresh Air Filter 211
Clean and Tighten Battery Terminals 211
Maintenance-Every 10 Hours or Daily 212
Check Auto-Lube Lines and Grease Points—If Equipped 212
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 213
Check Hydraulic System Oil Level 214
Check Air Cleaner Dust Unloader Valve 214
Check Coolant Level at Surge Tank 215
Check Engine Oil Level 216
Check Transmission Oil Level 217
Inspect Outer Pin Seals 218
Maintenance-Initial Service 100 Hours 219
Drain and Refill Front and Rear Axle Oil 219
Replace Axle Oil Filters 220
Maintenance-Every 100 Hours 221
Lubricate Loader Linkage and Cylinder Pivots 221
Maintenance-Every 250 Hours 223
Take Engine Oil Sample 223
Maintenance-Every 500 Hours 224
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 224
Check Hybrid Battery Electrolyte Level—If Equipped 225
Check Auto-Lube Internal Pump Filter—If Equipped 227
Replace Hydraulic Reservoir Breather Filter 227
Check Front and Rear Axle Oil Level 228
Replace Fast Fill Fuel Breather Filter—If Equipped 229
Replace Auxiliary Fuel Filter with Water Separator—If Equipped 230
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 231
Drain and Refill Engine Oil and Replace Filter 232
Replace Primary Fuel Filter With Water Separator 234
Replace Final Fuel Filter 235
Lubricate Front and Rear Axle Shaft Seals 235
Lubricate Front and Rear Shaft Seals on Park Brake 236
Check Park Brake Oil Level 236
Check Ride Control Accumulator 237
Take Fluid Samples 237
Maintenance-Every 1000 Hours 238
Replace Axle Oil Filters 238
Replace Engine Air Cleaner Elements 239
Check Coolant Condition 240
Lubricate Frame Hinge Pivots 240
Drain and Refill Park Brake Oil 241
Replace Fuel Tank Breather Filter 241
Maintenance-Every 2000 Hours 242
Drain and Refill Front and Rear Axle Oil 242
Drain and Refill Transmission Oil and Replace Filters 243
Check and Adjust Engine Valve Lash 246
Rerun Transmission Clutch Calibration 246
Maintenance-Every 4000 Hours 247
Clean Hydraulic System Fill Strainer 247
Replace Hydraulic System Return Filters 248
Drain, Flush, and Refill Hydraulic System Oil 249
Maintenance-Every 5000 Hours 251
Check Driveline Damper For Cracks 251
Maintenance-Every 6000 Hours 252
Drain Cooling System 252
Refill Cooling System 253
Miscellaneous-Machine 255
Clean Machine Regularly 255
Bleed Fuel System 255
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 255
Inspect and Clean Polycarbonate Windows 256
Do Not Service Control Valves, Cylinders, Pumps or Motors 257
Precautions for Alternator and Regulator 257
Handling, Checking, and Servicing Batteries Carefully 258
Using Battery Charger 259
Using Booster Batteries—24-Volt System 261
Replacing Batteries 262
Welding on Machine 264
Keep Electronic Control Unit Connectors Clean 264
JDLink™ Machine Monitoring System (MMS)—If Equipped 264
Replacing Fuses 265
Fluid Sampling Test Ports 267
Keep ROPS Installed Properly 268
Verified Anchor Point Information 269
Remove and Install Halogen Bulbs 270
Replacing Seat Belt 271
Seat Belt Minder System—If Equipped 271
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 272
Check Air Inlet Cover 272
12-Volt Auxiliary Power Outlet—If Equipped 272
External Service Brake Inspection 273
Bleeding Brakes 274
Service Recommendations For Snap-To-Connect (STC®) Fittings 275
Replacing Bucket Teeth—TK Series 276
Hardware Torque Specifications 276
Metric Bolt and Screw Torque Values 277
Unified Inch Bolt and Screw Torque Values 278
Miscellaneous-Operational Checkout 279
Operational Checkout 279
Diagnostic Trouble Code Check 279
Operational Checks—Ignition OFF, Engine OFF Checks 279
Operational Checks—Ignition ON, Engine OFF Checks 280
Operational Checks—Ignition ON, Engine ON Checks 287
Miscellaneous-Troubleshooting 313
Troubleshooting Procedure 313
Engine 314
Transmission 318
Differential and Axle 320
Service Brake 321
Driveline 322
Park Brake 322
Hydraulic System 323
Steering 326
Air Conditioning System 327
Heating System 328
Software Update 329
Miscellaneous-Storage 330
Prepare Machine for Storage 330
Monthly Storage Procedure 331
Miscellaneous-Machine Numbers 332
Record Product Identification Number (PIN) 332
Record Engine Serial Number 332
Record Transmission Serial Number 332
Record Hydraulic Pumps Serial Number 333
Record Front and Rear Axle Housing Serial Numbers 333
Keep Proof of Ownership 333
Keep Machines Secure 334
Miscellaneous—Specifications 335
Engine Specifications 335
Drain and Refill Capacities 335
Standard Z-Bar Specifications 336
High Lift Z-Bar Specifications 338
Travel Speeds 339
Machine Design Life 339
Eurasian Economic Union 340
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 52
Section 1-5 56
Section 2-1 65
Section 2-2 95
Section 2-3 138
Section 3-1 166
Section 3-2 182
Section 3-3 195
Section 3-4 212
Section 3-5 219
Section 3-6 221
Section 3-7 223
Section 3-8 224
Section 3-9 238
Section 3-10 242
Section 3-11 247
Section 3-12 251
Section 3-13 252
Section 4-1 255
Section 4-2 279
Section 4-3 313
Section 4-4 330
Section 4-5 332
Section 4-6 335

S.V 04/24