John Deere 844L 4WD Loader Operator’s Manual OMT426216X19 PDF

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John Deere 844L 4WD Loader Operator’s Manual OMT426216X19 – PDF DOWNLOAD

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John Deere 844L 4WD Loader Operator’s Manual OMT426216X19 – PDF DOWNLOAD

• P/N: OMT426216X19_43
• Language: English
• Division: Construction
• Product Lines: Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 844L
• Serial Range: 1DW844L_D697293—
• Complete Service Information: T427649X19

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 844L 4WD Loader Operator’s Manual OMT426216X19 – PDF DOWNLOAD

Contents 29
Safety-Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety-General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Safety-Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Heated and Ventilated Operator’s Seat 45
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 47
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 48
Use Special Care When Operating Loader 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety-Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 54
Drive Metal Pins Safely 54
Service Tires Safely 55
Use Proper Lifting Equipment 55
Safety-Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation-Operator’s Station 64
Levers—Hydraulic Controls and Joystick Steering 64
Pedals 65
Sealed Switch Module (SSM) Functions 66
Primary Display Unit (PDU) Functions 71
Horn Button 79
Turn Signals 80
Joystick Steering Armrest Adjustment—If Equipped 80
Air Conditioner and Heater Operation 81
Counter Switch 82
Radio—If Equipped 83
Auxiliary Power Supply 87
Opening and Securing Side Door 88
Opening Side Window (Alternative Exit) 89
Seat Adjustment 90
Fire Extinguisher Mounting Location 92
Power Adjustable Mirrors—If Equipped 93
Dome Light 93
Operation-Operating the Machine 94
Before Starting Work 94
Inspect Machine Daily Before Starting 95
Check Instruments Before Starting 96
Security System 97
Battery Disconnect Switch 97
Engine Break-In Period 98
Starting the Engine 99
Cold Weather Start Aid—Starting Fluid—If Equipped 101
Cold Weather Start Aid—Block Heater—If Equipped 102
Cold Weather Warm-Up 102
Operator Ability 102
Automatic Idle and Automatic Shutdown 103
Park Brake Switch 104
Shifting the Transmission 105
Joystick Bucket and Boom Control 108
Two Lever Bucket and Boom Control 110
Auxiliary Control 111
Joystick Steering Control—If Equipped 112
Ride Control 113
Secondary Steering—If Equipped 114
Differential Lock Operation 115
Service ADVISOR™ Remote (SAR) Software Delivery Process 117
Rear Camera and Radar Object Detection (ROD) System—If Equipped 118
Counter Switch Operation—If Equipped 121
Boom Height Kickout Adjustment 122
Return-to-Carry Adjustment 123
Return-to-Dig Adjustment 123
Operating Loader Coupler—If Equipped 124
Using the Loader Bucket 125
Backdragging 126
Fork Attachment 127
Parking the Machine 128
Loading Machine on a Trailer 130
Towing-Recovery Procedure 133
Lifting the Machine 135
Driving the Machine 136
Operating in Water and Mud 136
Monitor Operation 137
Primary Display Unit (PDU) 137
Main Menu 138
Main Menu—Display Settings 139
Main Menu—Diagnostics 140
Main Menu—Software Update 142
Main Menu—Calibrations—Electro-Hydraulic Valves 143
Main Menu—Calibrations—Implement Control Levers 144
Main Menu—Calibrations—Loader Position Sensors 145
Main Menu—Calibrations—Loader Linkage 145
Main Menu—Calibrations—Transmission Clutches 146
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 147
Main Menu—Calibrations—Brake Pedal 148
Main Menu—Calibrations—Steering Valves 148
Main Menu—Calibrations—Steering Stops 149
Main Menu—Machine Setup 150
Main Menu—Security 155
Main Menu—Machine Fan 157
Main Menu—Fuel Consumption 158
Main Menu—About 159
Main Menu—Job Timer 160
Main Menu—Camera—If Equipped 161
Main Menu—Payload Weighing—If Equipped 162
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 163
Main Menu—Attachments—If Equipped 164
Maintenance-Machine 165
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 165
Required Emission-Related Information 165
Diesel Fuel 166
Lubricity of Diesel Fuel 167
Handling and Storing Diesel Fuel 167
Biodiesel Fuel 168
Testing Diesel Fuel 169
Supplemental Diesel Fuel Additives 169
Fuel Filters 169
Minimizing the Effect of Cold Weather on Diesel Engines 170
Diesel Engine Break-In™ Oil 171
Diesel Engine Oil — Tier 3 and Stage IIIA 172
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 173
Diesel Engine Oil Service Interval for Operation at High Altitude 174
Oil Filters 174
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 175
Water Quality for Mixing with Coolant Concentrate 176
Operating in Warm Temperature Climates 176
Testing Coolant Freeze Point 177
Disposing of Coolant 177
Alternative and Synthetic Lubricants 178
Lubricant Storage 178
Mixing of Lubricants 178
Hydraulic Oil 179
Transmission, Park Brake, and Axle Oil 180
Grease with Molybdenum Disulfide 180
Maintenance-Periodic Maintenance 181
Service Machine at Specified Intervals 181
Check the Hour Meter Regularly 181
Prepare Machine for Maintenance 182
Frame Locking Bar 184
Supporting the Loader Boom 184
Engine Service Doors and Side Shields 185
Cooling System Doors 187
Fuel Tank 188
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 188
Service Intervals 189
Required Parts 191
Maintenance-As Required 193
Refill Auto-Lube Grease Reservoir—If Equipped 193
Clean Hydraulic Pump Case Drain In-Line Screen 194
Inspect Tires and Check Pressure 196
Tire Pressures 197
Check Wheel Bolt Torque 199
Inspect Engine Air Cleaner Elements 200
Replace Fast Fill Fuel Breather Filter—If Equipped 201
Inspect Serpentine Belt 202
Clean Cooler Cores 203
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 205
Drain Water From Primary Fuel Filter With Water Separator 206
Drain Water From Auxiliary Fuel Filter with Water Separator—If Equipped 206
Drain, Flush, and Refill Fuel Tank 207
Check and Clean Fuel Sending Unit Pickup Screen 207
Check Window Washer Fluid Level 208
Check Cab Recirculation Air Filter 208
Check Cab Fresh Air Filter 209
Clean and Tighten Battery Terminals 209
Maintenance-Every 10 Hours or Daily 210
Check Auto-Lube Lines and Grease Points—If Equipped 210
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 211
Check Hydraulic System Oil Level 212
Check Coolant Level at Surge Tank 213
Check Engine Oil Level 214
Check Transmission Oil Level 215
Inspect Outer Pin Seals 216
Maintenance-Every 100 Hours 217
Lubricate Loader Linkage and Cylinder Pivots 217
Lubricate Rear Axle Oscillating Pivot 218
Maintenance-Every 250 Hours 219
Take Engine Oil Sample 219
Maintenance-Initial Service 500 Hours 220
Drain and Refill Front and Rear Axle Oil 220
Replace Axle Oil Filters 221
Maintenance-Every 500 Hours 222
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 222
Check Hybrid Battery Electrolyte Level—If Equipped 223
Check Auto-Lube Internal Pump Filter—If Equipped 225
Replace Hydraulic Reservoir Breather Filter 225
Check Front and Rear Axle Oil Level 226
Replace Fast Fill Fuel Breather Filter—If Equipped 227
Replace Auxiliary Fuel Filter with Water Separator—If Equipped 228
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 229
Drain and Refill Engine Oil and Replace Filter 230
Replace Primary Fuel Filter With Water Separator 232
Replace Final Fuel Filter 233
Lubricate Front and Rear Shaft Seals on Park Brake 233
Check Park Brake Oil Level 234
Check Ride Control Accumulator 235
Take Fluid Samples 235
Maintenance-Every 1000 Hours 236
Replace Axle Oil Filters 236
Replace Engine Air Cleaner Elements 237
Check Coolant Condition 238
Lubricate Frame Hinge Pivots 238
Drain and Refill Park Brake Oil 239
Replace Fuel Tank Breather Filter 239
Maintenance-Every 2000 Hours 240
Drain and Refill Front and Rear Axle Oil 240
Drain and Refill Transmission Oil and Replace Filters 241
Check and Adjust Electronic Injector Preload 242
Check and Adjust Engine Valve Lash 243
Rerun Transmission Clutch Calibration 243
Maintenance-Every 4000 Hours 244
Clean Hydraulic System Fill Strainer 244
Replace Hydraulic System Return Filters 245
Drain, Flush, and Refill Hydraulic System Oil 246
Maintenance-Every 5000 Hours 248
Check Driveline Damper For Cracks 248
Maintenance-Every 6000 Hours 249
Drain Cooling System 249
Refill Cooling System 251
Miscellaneous-Machine 253
Clean Machine Regularly 253
Bleed Fuel System 253
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 253
Inspect and Clean Polycarbonate Windows 254
Do Not Service Control Valves, Cylinders, Pumps or Motors 255
Precautions for Alternator and Regulator 255
Handling, Checking, and Servicing Batteries Carefully 256
Using Battery Charger 257
Using Booster Batteries—24-Volt System 259
Replacing Batteries 260
Welding on Machine 262
Keep Electronic Control Unit Connectors Clean 262
JDLink™ Machine Monitoring System (MMS)—If Equipped 262
Replacing Fuses 263
Fluid Sampling Test Ports 265
Keep ROPS Installed Properly 266
Verified Anchor Point Information 267
Remove and Install Halogen Bulbs 268
Replacing Seat Belt 269
Seat Belt Minder System—If Equipped 269
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 270
Check Air Inlet Cover 270
12-Volt Auxiliary Power Outlet—If Equipped 270
External Service Brake Inspection 270
Bleeding Brakes 271
Service Recommendations For Snap-To-Connect (STC®) Fittings 272
Replacing Bucket Teeth—TK Series 273
Hardware Torque Specifications 273
Metric Bolt and Screw Torque Values 274
Unified Inch Bolt and Screw Torque Values 275
Miscellaneous-Operational Checkout 276
Operational Checkout 276
Diagnostic Trouble Code Check 276
Operational Checks—Ignition OFF, Engine OFF Checks 276
Operational Checks—Ignition ON, Engine OFF Checks 277
Operational Checks—Ignition ON, Engine ON Checks 284
Miscellaneous-Troubleshooting 311
Troubleshooting Procedure 311
Engine 312
Transmission 316
Differential and Axle 318
Service Brake 319
Driveline 320
Park Brake 320
Hydraulic System 321
Steering 324
Air Conditioning System 325
Heating System 326
Software Update 327
Miscellaneous-Storage 328
Prepare Machine for Storage 328
Monthly Storage Procedure 329
Miscellaneous-Machine Numbers 330
Record Product Identification Number (PIN) 330
Record Engine Serial Number 330
Record Transmission Serial Number 330
Record Hydraulic Pumps Serial Number 331
Record Front and Rear Axle Housing Serial Numbers 331
Keep Proof of Ownership 331
Keep Machines Secure 332
Miscellaneous—Specifications 333
Engine Specifications 333
Drain and Refill Capacities 333
Standard Z-Bar Specifications 334
Travel Speeds 335
Machine Design Life 335
Eurasian Economic Union 336
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 52
Section 1-5 56
Section 2-1 64
Section 2-2 94
Section 2-3 137
Section 3-1 165
Section 3-2 181
Section 3-3 193
Section 3-4 210
Section 3-5 217
Section 3-6 219
Section 3-7 220
Section 3-8 222
Section 3-9 236
Section 3-10 240
Section 3-11 244
Section 3-12 248
Section 3-13 249
Section 4-1 253
Section 4-2 276
Section 4-3 311
Section 4-4 328
Section 4-5 330
Section 4-6 333Contents 29
Safety-Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety-General Precautions 34
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 35
Follow Safety Instructions 36
Operate Only If Qualified 36
Wear Protective Equipment 36
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Inspect Machine 37
Stay Clear of Moving Parts 37
Avoid High-Pressure Fluids 38
Avoid High-Pressure Oils 38
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
Prevent Fires, Clean Debris From Machine 40
In Case of Machine Fire 40
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 41
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 42
Clean Debris from Machine 43
Add Cab Guarding for Special Uses 43
Safety-Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Heated and Ventilated Operator’s Seat 45
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 47
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 48
Use Special Care When Operating Loader 49
Operating on Slopes 49
Operating or Traveling On Public Roads 49
Inspect and Maintain ROPS 50
Travel Safely 50
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety-Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Service Accumulator Systems Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 54
Drive Metal Pins Safely 54
Service Tires Safely 55
Use Proper Lifting Equipment 55
Safety-Safety Signs and Other Instructions 56
Safety Signs and Other Instructions 56
Operation-Operator’s Station 64
Levers—Hydraulic Controls and Joystick Steering 64
Pedals 65
Sealed Switch Module (SSM) Functions 66
Primary Display Unit (PDU) Functions 71
Horn Button 79
Turn Signals 80
Joystick Steering Armrest Adjustment—If Equipped 80
Air Conditioner and Heater Operation 81
Counter Switch 82
Radio—If Equipped 83
Auxiliary Power Supply 87
Opening and Securing Side Door 88
Opening Side Window (Alternative Exit) 89
Seat Adjustment 90
Fire Extinguisher Mounting Location 92
Power Adjustable Mirrors—If Equipped 93
Dome Light 93
Operation-Operating the Machine 94
Before Starting Work 94
Inspect Machine Daily Before Starting 95
Check Instruments Before Starting 96
Security System 97
Battery Disconnect Switch 97
Engine Break-In Period 98
Starting the Engine 99
Cold Weather Start Aid—Starting Fluid—If Equipped 101
Cold Weather Start Aid—Block Heater—If Equipped 102
Cold Weather Warm-Up 102
Operator Ability 102
Automatic Idle and Automatic Shutdown 103
Park Brake Switch 104
Shifting the Transmission 105
Joystick Bucket and Boom Control 108
Two Lever Bucket and Boom Control 110
Auxiliary Control 111
Joystick Steering Control—If Equipped 112
Ride Control 113
Secondary Steering—If Equipped 114
Differential Lock Operation 115
Service ADVISOR™ Remote (SAR) Software Delivery Process 117
Rear Camera and Radar Object Detection (ROD) System—If Equipped 118
Counter Switch Operation—If Equipped 121
Boom Height Kickout Adjustment 122
Return-to-Carry Adjustment 123
Return-to-Dig Adjustment 123
Operating Loader Coupler—If Equipped 124
Using the Loader Bucket 125
Backdragging 126
Fork Attachment 127
Parking the Machine 128
Loading Machine on a Trailer 130
Towing-Recovery Procedure 133
Lifting the Machine 135
Driving the Machine 136
Operating in Water and Mud 136
Monitor Operation 137
Primary Display Unit (PDU) 137
Main Menu 138
Main Menu—Display Settings 139
Main Menu—Diagnostics 140
Main Menu—Software Update 142
Main Menu—Calibrations—Electro-Hydraulic Valves 143
Main Menu—Calibrations—Implement Control Levers 144
Main Menu—Calibrations—Loader Position Sensors 145
Main Menu—Calibrations—Loader Linkage 145
Main Menu—Calibrations—Transmission Clutches 146
Main Menu—Calibrations—Hydraulic Pressure Management (HPM) Valve 147
Main Menu—Calibrations—Brake Pedal 148
Main Menu—Calibrations—Steering Valves 148
Main Menu—Calibrations—Steering Stops 149
Main Menu—Machine Setup 150
Main Menu—Security 155
Main Menu—Machine Fan 157
Main Menu—Fuel Consumption 158
Main Menu—About 159
Main Menu—Job Timer 160
Main Menu—Camera—If Equipped 161
Main Menu—Payload Weighing—If Equipped 162
Main Menu—Tire Pressure Monitoring System (TPMS)—If Equipped 163
Main Menu—Attachments—If Equipped 164
Maintenance-Machine 165
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 165
Required Emission-Related Information 165
Diesel Fuel 166
Lubricity of Diesel Fuel 167
Handling and Storing Diesel Fuel 167
Biodiesel Fuel 168
Testing Diesel Fuel 169
Supplemental Diesel Fuel Additives 169
Fuel Filters 169
Minimizing the Effect of Cold Weather on Diesel Engines 170
Diesel Engine Break-In™ Oil 171
Diesel Engine Oil — Tier 3 and Stage IIIA 172
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 173
Diesel Engine Oil Service Interval for Operation at High Altitude 174
Oil Filters 174
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 175
Water Quality for Mixing with Coolant Concentrate 176
Operating in Warm Temperature Climates 176
Testing Coolant Freeze Point 177
Disposing of Coolant 177
Alternative and Synthetic Lubricants 178
Lubricant Storage 178
Mixing of Lubricants 178
Hydraulic Oil 179
Transmission, Park Brake, and Axle Oil 180
Grease with Molybdenum Disulfide 180
Maintenance-Periodic Maintenance 181
Service Machine at Specified Intervals 181
Check the Hour Meter Regularly 181
Prepare Machine for Maintenance 182
Frame Locking Bar 184
Supporting the Loader Boom 184
Engine Service Doors and Side Shields 185
Cooling System Doors 187
Fuel Tank 188
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 188
Service Intervals 189
Required Parts 191
Maintenance-As Required 193
Refill Auto-Lube Grease Reservoir—If Equipped 193
Clean Hydraulic Pump Case Drain In-Line Screen 194
Inspect Tires and Check Pressure 196
Tire Pressures 197
Check Wheel Bolt Torque 199
Inspect Engine Air Cleaner Elements 200
Replace Fast Fill Fuel Breather Filter—If Equipped 201
Inspect Serpentine Belt 202
Clean Cooler Cores 203
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped 205
Drain Water From Primary Fuel Filter With Water Separator 206
Drain Water From Auxiliary Fuel Filter with Water Separator—If Equipped 206
Drain, Flush, and Refill Fuel Tank 207
Check and Clean Fuel Sending Unit Pickup Screen 207
Check Window Washer Fluid Level 208
Check Cab Recirculation Air Filter 208
Check Cab Fresh Air Filter 209
Clean and Tighten Battery Terminals 209
Maintenance-Every 10 Hours or Daily 210
Check Auto-Lube Lines and Grease Points—If Equipped 210
Check Auto-Lube Grease Reservoir and Manifolds—If Equipped 211
Check Hydraulic System Oil Level 212
Check Coolant Level at Surge Tank 213
Check Engine Oil Level 214
Check Transmission Oil Level 215
Inspect Outer Pin Seals 216
Maintenance-Every 100 Hours 217
Lubricate Loader Linkage and Cylinder Pivots 217
Lubricate Rear Axle Oscillating Pivot 218
Maintenance-Every 250 Hours 219
Take Engine Oil Sample 219
Maintenance-Initial Service 500 Hours 220
Drain and Refill Front and Rear Axle Oil 220
Replace Axle Oil Filters 221
Maintenance-Every 500 Hours 222
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints 222
Check Hybrid Battery Electrolyte Level—If Equipped 223
Check Auto-Lube Internal Pump Filter—If Equipped 225
Replace Hydraulic Reservoir Breather Filter 225
Check Front and Rear Axle Oil Level 226
Replace Fast Fill Fuel Breather Filter—If Equipped 227
Replace Auxiliary Fuel Filter with Water Separator—If Equipped 228
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 229
Drain and Refill Engine Oil and Replace Filter 230
Replace Primary Fuel Filter With Water Separator 232
Replace Final Fuel Filter 233
Lubricate Front and Rear Shaft Seals on Park Brake 233
Check Park Brake Oil Level 234
Check Ride Control Accumulator 235
Take Fluid Samples 235
Maintenance-Every 1000 Hours 236
Replace Axle Oil Filters 236
Replace Engine Air Cleaner Elements 237
Check Coolant Condition 238
Lubricate Frame Hinge Pivots 238
Drain and Refill Park Brake Oil 239
Replace Fuel Tank Breather Filter 239
Maintenance-Every 2000 Hours 240
Drain and Refill Front and Rear Axle Oil 240
Drain and Refill Transmission Oil and Replace Filters 241
Check and Adjust Electronic Injector Preload 242
Check and Adjust Engine Valve Lash 243
Rerun Transmission Clutch Calibration 243
Maintenance-Every 4000 Hours 244
Clean Hydraulic System Fill Strainer 244
Replace Hydraulic System Return Filters 245
Drain, Flush, and Refill Hydraulic System Oil 246
Maintenance-Every 5000 Hours 248
Check Driveline Damper For Cracks 248
Maintenance-Every 6000 Hours 249
Drain Cooling System 249
Refill Cooling System 251
Miscellaneous-Machine 253
Clean Machine Regularly 253
Bleed Fuel System 253
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 253
Inspect and Clean Polycarbonate Windows 254
Do Not Service Control Valves, Cylinders, Pumps or Motors 255
Precautions for Alternator and Regulator 255
Handling, Checking, and Servicing Batteries Carefully 256
Using Battery Charger 257
Using Booster Batteries—24-Volt System 259
Replacing Batteries 260
Welding on Machine 262
Keep Electronic Control Unit Connectors Clean 262
JDLink™ Machine Monitoring System (MMS)—If Equipped 262
Replacing Fuses 263
Fluid Sampling Test Ports 265
Keep ROPS Installed Properly 266
Verified Anchor Point Information 267
Remove and Install Halogen Bulbs 268
Replacing Seat Belt 269
Seat Belt Minder System—If Equipped 269
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped 270
Check Air Inlet Cover 270
12-Volt Auxiliary Power Outlet—If Equipped 270
External Service Brake Inspection 270
Bleeding Brakes 271
Service Recommendations For Snap-To-Connect (STC®) Fittings 272
Replacing Bucket Teeth—TK Series 273
Hardware Torque Specifications 273
Metric Bolt and Screw Torque Values 274
Unified Inch Bolt and Screw Torque Values 275
Miscellaneous-Operational Checkout 276
Operational Checkout 276
Diagnostic Trouble Code Check 276
Operational Checks—Ignition OFF, Engine OFF Checks 276
Operational Checks—Ignition ON, Engine OFF Checks 277
Operational Checks—Ignition ON, Engine ON Checks 284
Miscellaneous-Troubleshooting 311
Troubleshooting Procedure 311
Engine 312
Transmission 316
Differential and Axle 318
Service Brake 319
Driveline 320
Park Brake 320
Hydraulic System 321
Steering 324
Air Conditioning System 325
Heating System 326
Software Update 327
Miscellaneous-Storage 328
Prepare Machine for Storage 328
Monthly Storage Procedure 329
Miscellaneous-Machine Numbers 330
Record Product Identification Number (PIN) 330
Record Engine Serial Number 330
Record Transmission Serial Number 330
Record Hydraulic Pumps Serial Number 331
Record Front and Rear Axle Housing Serial Numbers 331
Keep Proof of Ownership 331
Keep Machines Secure 332
Miscellaneous—Specifications 333
Engine Specifications 333
Drain and Refill Capacities 333
Standard Z-Bar Specifications 334
Travel Speeds 335
Machine Design Life 335
Eurasian Economic Union 336
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 52
Section 1-5 56
Section 2-1 64
Section 2-2 94
Section 2-3 137
Section 3-1 165
Section 3-2 181
Section 3-3 193
Section 3-4 210
Section 3-5 217
Section 3-6 219
Section 3-7 220
Section 3-8 222
Section 3-9 236
Section 3-10 240
Section 3-11 244
Section 3-12 248
Section 3-13 249
Section 4-1 253
Section 4-2 276
Section 4-3 311
Section 4-4 328
Section 4-5 330
Section 4-6 333

S.V 04/24