John Deere 850K Crawler Dozer Operator’s Manual OMT284161 PDF

Description

John Deere 850K Crawler Dozer Operator’s Manual OMT284161 – PDF DOWNLOAD

• P/N: OMT284161_24
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 850K
• Series: K SERIES
• Serial: PIN: 1T0850KX__E178122—271265

TABLE OF CONTENTS:

John Deere 850K Crawler Dozer Operator’s Manual OMT284161 – PDF DOWNLOAD

850K Crawler Dozer 1
Introduction 2
Foreword 2
IMPORTANT 2
License Agreement for John Deere Software 3
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 6
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 7
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Required Emission-Related Information 17
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 17
John Deere Online Bookstore 19
Technical Information Feedback Form 20
Contents 21
Safety and Operator Conveniences 25
Safety and Operator Convenience Features 25
Safety—General Precautions 26
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 26
Recognize Safety Information 27
Follow Safety Instructions 28
Operate Only If Qualified 28
Wear Protective Equipment 28
Avoid Unauthorized Machine Modifications 28
Inspect Machine 29
Stay Clear of Moving Parts 29
Avoid High-Pressure Fluids 29
Avoid High-Pressure Oils 30
Work In Ventilated Area 30
Prevent Fires, Clean Debris From Machine 31
Prevent Battery Explosions 31
Handle Chemical Products Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 33
Prepare for Emergencies 33
Add Cab Guarding for Special Uses 33
Clean Debris from Machine 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 35
Keep Riders Off Machine 36
Avoid Backover Accidents 36
Avoid Machine Tip Over and Machine Damage 37
Operating or Traveling On Public Roads 37
Inspect and Maintain ROPS 37
Add and Operate Attachments Safely 38
Safety—Maintenance Precautions 39
Park and Prepare for Service Safely 39
Service Cooling System Safely 39
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 40
Drive Metal Pins Safely 40
Clean Exhaust Filter Safely 41
Safety—Safety Signs 42
Safety Signs 42
Operation—Operator’s Station 43
Standard Display Monitor (SDM) 43
Standard Display Monitor (SDM) Functions 44
Standard Display Monitor (SDM) Normal Display 45
Sealed Switch Module (SSM) 46
Sealed Switch Module (SSM) Functions 47
Left Console Switch Functions 48
Transmission Control Lever 48
Using Park Lock Levers 49
Horn 49
Battery Disconnect Switch 50
Door Latch 50
Secondary Exits—Cab Units 51
Cab Windows 52
Seat Adjustment 53
Fire Extinguisher Mounting Location 54
Operation—Operating the Machine 55
Inspect Machine Daily Before Starting 55
Check Instruments Before Starting 56
Engine Break-In Period 57
Engine Block Heater—If Equipped 57
Starting the Engine 58
Engine Warmup 59
Cold Weather Warmup 60
Using Engine Speed Control Dial 60
Driving the Machine 61
Setting Travel Speed 61
Decelerator/Brake Pedal and Decelerator Mode Switch 62
Exhaust Filter 63
Hydraulic Enable Switch/Hydraulic Accumulator Discharge 65
Blade Release—Non-IGC Machines Only 65
Stopping the Machine 66
Stopping the Engine—Normal Shutdown 67
Parking the Machine 68
Operating in Water and Mud 70
Ripper Control Lever—If Equipped 71
Blade Control Lever—Operation 72
Operating IGC System—If Equipped 74
Mechanical Angle Blade—If Equipped 75
Changing Blade Pitch 76
Changing Blade Pitch—C-Frame Dozer Linkage 77
Changing Blade Pitch—Three-Position Pitch Adjustment 78
Operating on Steep Hills 79
Avoid Track Damage 79
Extend Undercarriage Life 80
Loading Machine on a Trailer 81
Lifting the Machine 82
Releasing Park Brake to Tow the Machine 82
Service ADVISOR™ Remote (SAR) Software Delivery Process 85
Standard Display Monitor (SDM) 86
Standard Display Monitor (SDM)—Main Menu 87
Standard Display Monitor (SDM)—Main Menu—Codes 87
Standard Display Monitor (SDM)—Main Menu—Codes—Active Codes 88
Standard Display Monitor (SDM)—Main Menu—Codes—Stored Codes 88
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter 89
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning 90
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning 91
Standard Display Monitor (SDM)—Main Menu—Service 92
Standard Display Monitor (SDM)—Main Menu—Machine Settings 92
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission 93
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Hydraulics (IGC machines only) 93
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan 94
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode 94
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info 94
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer 95
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info 95
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security 95
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN 96
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINS 96
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security Transport PIN 97
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay 97
Standard Display Monitor (SDM)—Main Menu—Diagnostics 98
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values 98
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures 99
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures 99
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds 100
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System Info 100
Standard Display Monitor (SDM)—Main Menu—Monitor 101
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 101
Standard Display Monitor (SDM)—Main Menu—Monitor—Language 101
Standard Display Monitor (SDM)—Main Menu—Monitor—Monitor Config 102
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 102
Standard Display Monitor—Main Menu—Software Delivery 102
Standard Display Monitor—Main Menu—Software Delivery—Software Update 103
Maintenance—Machine 104
Alternative and Synthetic Lubricants 104
Hydraulic and Hydrostatic Oil 105
Final Drive and Track Frame Pivot Oil 106
Track Rollers, Front Idler, and Carrier Roller Oil 106
Multipurpose Extreme Pressure (EP) Grease 107
Lubricant Storage 107
Mixing of Lubricants 107
Diesel Fuel 108
Lubricity of Diesel Fuel 109
Handling and Storing Diesel Fuel 109
Biodiesel Fuel 110
Testing Diesel Fuel 111
Minimizing the Effect of Cold Weather on Diesel Engines 111
John Deere Break-In Plus™ Engine Oil 112
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 112
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 113
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 114
Drain Intervals for Diesel Engine Coolant 115
John Deere COOL-GARD™ II Coolant Extender 115
Supplemental Coolant Additives 115
Operating in Warm Temperature Climates 116
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 116
Testing Diesel Engine Coolant 117
Maintenance—Periodic Maintenance 118
Service Machine at Specified Intervals 118
Prepare Machine for Maintenance 118
Check Hour Meter Regularly 119
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 120
Service Intervals 121
Required Parts 122
Maintenance—As Required 123
Inspect Belt and Check Tension 123
Check Engine Air Filter Restriction Indicator 124
Clean or Replace Cab Fresh Air Filter 124
Clean or Replace Cab Recirculating Air Filter 124
Check Coolant 126
Check and Adjust Track Sag 127
Check and Adjust Trunnion Bearing Clearance—If Equipped 130
Check and Adjust Pushbeam Bearing Clearance—If Equipped 131
Clean Cooler Cores 132
Drain Sediment From Fuel Tank 133
Service Exhaust Filter 134
StrataStrata is a trademark of Donaldson Company, Inc Cap Precleaner Cleanout Procedure (S N 239651— ) 134
Maintaining Mechanical Angle Blade—If Equipped 134
Maintenance—Every 10 Hours or Daily 138
Check Engine Oil Level 138
Check Coolant Level at Surge Tank 139
Check or Drain Auxiliary Fuel Filter and Water Separator—If Equipped 139
Check Transmission Oil Level 140
Lubricate C-Frame Dozer Linkage—If Equipped 141
Check Hydraulic System Oil Level 142
Check or Drain Primary Fuel Filter 143
Lubricate Pushbeam Dozer Linkage—If Equipped 144
Maintenance—Every 50 Hours 145
Lubricate Right and Left End Crossbar Pivot 145
Lubricate Lift Cylinder Pivots 145
Lubricate Rear Ripper—If Equipped 145
Maintenance—Every 250 Hours 146
Check Inner and Outer Final Drive Housings Oil Level 146
Check Blade Shim Adjustment 146
Take Engine Oil Sample 147
Maintenance—Every 500 Hours 148
Drain and Refill Engine Oil and Replace Filter 148
Replace Primary and Final Fuel Filters 148
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 150
Check Battery Electrolyte Level; Clean and Tighten Terminals 151
Take Fluid Samples 152
Maintenance—Every 1000 Hours 153
Drain and Refill Inner and Outer Final Drive Oil 153
Check Air Intake Hoses 153
Check Track Frame Pivot Shaft Bushing Oil 154
Check Coolant 154
Maintenance—Every 2000 Hours 155
Drain and Refill Hydraulic System Oil and Replace Filter 155
Drain and Refill Transmission Oil and Replace Transmission Charge Oil Filter 156
Check and Adjust Engine Valve Lash 156
Replace Open Crankcase Ventilation (OCV) Filter 157
Maintenance—Every 6000 Hours 158
Drain and Refill Engine Cooling System 158
Miscellaneous—Machine 160
Check Air Inlet Cover 160
Replace Engine Air Filter Elements 161
Keep ROPS Installed Properly 163
Checking Coolant Hoses 163
Do Not Service or Adjust Injection Nozzles or Injection Pump 163
Do Not Service Control Valves, Cylinders, Pumps, or Motors 163
Drain Fuel From Fuel Tank 164
Discharge Pilot Control System Hydraulic Pressure 164
Precautions for Alternator and Regulator 165
Handling, Checking and Servicing Batteries Carefully 166
Using Battery Charger 167
Using Booster Batteries—24-Volt System 169
Replacing Batteries 169
Removing Batteries 170
JDLink Machine Monitoring System (MMS)—If Equipped 170
Replacing Fuses 170
Replacing Fuses—IGC Machines Only 171
Bleed Fuel System 173
Check Engine Speeds 173
Do Not Service Control Valves, Cylinders, Pumps, or Motors 173
Track Sag General Information 174
Checking Carrier Roller Oil Level 174
Checking Idlers and Rollers for Oil Leakage 175
Operator Station Tilting Procedure 176
Welding On Machine 178
Welding Near Electronic Control Units 178
Keep Electronic Control Unit Connectors Clean 179
Checking Park Lock Start System 179
Checking Transmission Start System 179
Checking Track Shoe Cap Screw Torque 180
Checking Track Shoe Cap Screw Torque—Master Link 180
Replacing Ripper Teeth—If Equipped 181
Fluid Sampling Test Ports 181
Quick Service Connectors—If Equipped 182
Fast Fuel—If Equipped 182
Hardware Torque Specifications 182
Unified Inch Bolt and Screw Torque Values 183
Metric Bolt and Screw Torque Values 184
Miscellaneous—Operational Checkout 185
Operational Checkout 185
Miscellaneous—Troubleshooting 222
Troubleshooting Procedure 222
Engine 223
Electrical System 226
Hydraulic System 230
Hydrostatic Transmission 232
Air Conditioning 233
Integrated Grade Control (IGC) System—If Equipped 234
Software Update 236
Miscellaneous—Storage 237
Prepare Machine for Storage 237
Monthly Storage Procedure 237
Miscellaneous—Machine Numbers 239
Record Product Identification Number (PIN) 239
Record Engine Serial Number 239
Keep Proof of Ownership 239
Keep Machines Secure 239
Miscellaneous—Specifications 240
PAT LT Crawler Dozer Dimensions 240
PAT LT Crawler Dozer Specifications 241
PAT LT Crawler Dozer Weights 242
PAT WLT Crawler Dozer Dimensions 243
PAT WLT Crawler Dozer Specifications 244
PAT WLT Crawler Dozer Weights 245
PAT LGP Crawler Dozer Dimensions 246
PAT LGP Crawler Dozer Specifications 247
PAT LGP Crawler Dozer Weights 248
OSD LT Crawler Dozer Dimensions 249
OSD LT Crawler Dozer Specifications 250
OSD LT Crawler Dozer Weights 251
OSD WT Pushbeam Crawler Dozer Dimensions 252
OSD WT Pushbeam Crawler Dozer Specifications 253
OSD WT Pushbeam Crawler Dozer Weights 254
OSD LGP Pushbeam Crawler Dozer Dimensions 255
OSD LGP Pushbeam Crawler Dozer Specifications 256
OSD LGP Pushbeam Crawler Dozer Weights 257
Ripper Dimensions 258
OSD and PAT LT Crawler Dozer Drain and Refill Capacities 259
OSD and PAT WT and WLT Crawler Dozer Drain and Refill Capacities 259
PAT and OSD LGP Pushbeam Crawler Dozer Drain and Refill Capacities 260
Eurasian Economic Union 260
Machine Design Life 260
Page Number 25
Section 1-1 25
Section 1-2 26
Section 1-3 34
Section 1-4 39
Section 1-5 42
Section 2-1 43
Section 2-2 55
Section 3-1 104
Section 3-2 118
Section 3-3 123
Section 3-4 138
Section 3-5 145
Section 3-6 146
Section 3-7 148
Section 3-8 153
Section 3-9 155
Section 3-10 158
Section 4-1 160
Section 4-2 185
Section 4-3 222
Section 4-4 237
Section 4-5 239
Section 4-6 240

S.V 04/24