John Deere 850L Crawler Dozer Operator’s Manual OMT398803X19 PDF

Description

John Deere 850L Crawler Dozer Operator’s Manual OMT398803X19 – PDF DOWNLOAD

• Part Number (P/N): OMT398803X19_24
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Model: 850L
• Serial Number Range: 1T0850LX_ _F352989

For complete service information also see: T422237X19, PC15264

TABLE OF CONTENTS:

John Deere 850L Crawler Dozer Operator’s Manual OMT398803X19 – PDF DOWNLOAD

850L Crawler Dozer 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 17
FCC Notifications to User 18
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 19
John Deere Online Bookstore 22
Technical Information Feedback Form 23
Contents 25
Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Operator Ability 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
High Debris Applications 35
Prevent Fires 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Handle Starting Fluid Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Exhaust Filter Ash Handling and Disposal 38
Prepare for Emergencies 39
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Heated and Ventilated Operator’s Seat 41
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 42
Keep Riders Off Machine 42
Avoid Backover Accidents 43
Avoid Machine Tip Over and Machine Damage 44
Use Special Care When Operating 44
Inspect and Maintain ROPS 45
Travel Safely 45
Prevent Acid Burns 46
Add and Operate Attachments Safely 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 47
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 48
Use Proper Lifting Equipment 49
Clean Exhaust Filter Safely 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 57
Primary Display Unit (PDU) Functions 57
Sealed Switch Module (SSM) Functions 61
Left-Hand Joystick 63
Right-Hand Joystick 65
Auxiliary Control Switches—If Equipped 66
Heating and Air Conditioning System 67
Seat Adjustment 68
Windshield Wipers and Washers 70
Work and Drive Lights 71
Reversing Fan 71
Horn 72
Dome Light 72
Radio 72
Auxiliary Power Outlets 75
Door Latch 76
Alternative Exits 77
Cab Windows 77
Fire Extinguisher Mounting Location 78
Beacon Light—If Equipped 78
Operation—Operating the Machine 79
Before Starting Work 79
Inspect Machine Daily Before Starting 79
Check Instruments Before Starting 80
Battery Disconnect Switch 81
Engine Break-In Period 81
Engine Block Heater—If Equipped 82
Starting the Engine 83
Engine Warm-Up 84
Cold Weather Warm-Up 85
Cold Start Package—If Equipped 86
Driving the Machine 87
Setting Travel Speed 88
Setting Engine Speed 88
Auto-Idle Operation 89
Neutral Rotate Mode Operation 90
Economy (ECO) Mode Operation 91
Decelerator/Brake Pedal and Decelerator Mode Switch 92
Stopping the Machine 93
Park Brake Switch 94
Parking the Machine 95
Hydraulic System Pressure Release 96
Blade Release 96
Required Machine Stop Warning 97
Exhaust Filter 99
Selective Catalytic Reduction (SCR) System Overview 101
US EPA Qualified Emergency Use — SCR Derate Override Option 102
EU Qualified Emergency Use — SCR Derate Override Option 103
Service ADVISOR™ Remote (SAR) Software Delivery Process 104
Rear Camera—If Equipped 105
Operating in Water and Mud 105
Operating on Steep Hills 105
Avoid Track Damage 106
Extend Undercarriage Life 106
Hydraulics Enable 107
Changing Blade Pitch 107
Operating IGC System—Topcon Factory Installation—If Equipped 111
Operating SmartGrade™ System (Factory Installation)—If Equipped 111
Operating Slope Control System (Factory Installation)—If Equipped 112
Mechanical Angle Blade—If Equipped 120
Ripper Operation—If Equipped 121
Winch Operation—If Equipped 122
Rear Auxiliary Operation—If Equipped 123
Loading Machine on a Trailer 124
Lifting the Machine 124
Releasing Park Brake to Tow the Machine 125
Using the Hitch Pin—If Equipped 127
Operation—Monitor Operation 128
Aftertreatment Indicators Overview 128
Primary Display Unit (PDU) 129
Main Menu 130
Main Menu—Display Settings 131
Main Menu—Diagnostics 132
Main Menu—Grade Control—If Equipped 133
Main Menu—Slope Control—If Equipped 134
Main Menu—SmartGrade™—If Equipped 134
Main Menu—Exhaust Filter 135
Main Menu—Exhaust Filter Auto Cleaning 135
Main Menu—Exhaust Filter Parked Cleaning 136
Main Menu—Exhaust Filter Emergency Override 137
Main Menu—Software Update 137
Main Menu—Machine Setup 138
Main Menu—Security 139
Main Menu—Machine Fan 140
Main Menu—Fuel Consumption 141
Main Menu—Transmission Mode 142
Main Menu—About 143
Main Menu—Job Timer 144
Main Menu—Camera—If Equipped 144
Maintenance—Machine 145
Required Emission-Related Information 145
Diesel Fuel 145
Diesel Fuel Specifications 145
Lubricity of Diesel Fuel 146
Handling and Storing Diesel Fuel 146
Biodiesel Fuel 147
Testing Diesel Fuel 148
Supplemental Diesel Fuel Additives 148
Fuel Filters 148
Minimizing the Effect of Cold Weather on Diesel Engines 149
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 150
Refilling Diesel Exhaust Fluid (DEF) Tank 151
Testing Diesel Exhaust Fluid (DEF) 152
Storing Diesel Exhaust Fluid (DEF) 152
Disposal of Diesel Exhaust Fluid (DEF) 153
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 153
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 154
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 155
Diesel Engine Oil Service Interval for Operation at High Altitude 155
Oil Filters 156
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 157
Water Quality for Mixing with Coolant Concentrate 158
Operating in Warm Temperature Climates 158
Testing Coolant Freeze Point 159
Disposing of Coolant 159
Alternative and Synthetic Lubricants 160
Final Drive and Track Frame Pivot Oil 160
Hydraulic and Hydrostatic Oil 161
Track Rollers, Front Idler, and Carrier Roller Oil 161
Multipurpose Extreme Pressure (EP) Grease 162
Lubricant Storage 162
Mixing of Lubricants 162
Maintenance—Periodic Maintenance 163
Service Machine at Specified Intervals 163
Check Hour Meter Regularly 163
Prepare Machine for Maintenance 163
Service Doors 165
Fuel Tank 166
Fast Fill Fuel System—If Equipped 167
Opening Front Grille Housing 168
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 170
Service Intervals 171
Required Parts 173
Maintenance—As Required 175
Inspect and Clean Cooling Package 175
Inspect or Replace Belt and Check Automatic Belt Tensioner 176
Service Exhaust Filter 177
Check and Drain Primary Fuel Filter and Water Separator 177
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 178
Replace Cab Fresh Air and Recirculation Filter Elements 178
Check and Fill Windshield Washer Fluid 179
Replace Primary and Secondary Engine Air Filter Elements 180
Check and Adjust Track Sag 182
Check and Clean Engine Air Filter Precleaner 184
Clean and Tighten Battery Terminals 185
Maintenance—Every 10 Hours or Daily 186
Check Coolant Level at Surge Tank 186
Check Engine Oil Level 187
Check Hydraulic System Oil Level 187
Check Hydrostatic Transmission Oil Level 188
Lubricate Pushbeam Dozer Linkage—If Equipped 188
Lubricate Mechanical Outside Angle Dozer Linkage—If Equipped 190
Lubricate Power Angle Tilt (PAT) Dozer Linkage—If Equipped 191
Lubricate Power Angle Tilt (PAT) Cylinder Rods With Scrapers—If Equipped 192
Maintenance—Every 50 Hours 193
Lubricate Right and Left Crossbar Pivots 193
Lubricate Lift Cylinder Pivots 193
Lubricate Rear Ripper—If Equipped 193
Maintenance—Every 250 Hours 194
Take Engine Oil Sample 194
Check Inner and Outer Final Drive Oil Level 194
Maintenance—Every 500 Hours 195
Drain and Refill Engine Oil and Replace Filter 195
Check Hybrid Battery Electrolyte Level—If Equipped 196
Replace Primary and Final Fuel Filters 197
Replace Auxiliary Fuel Filter—If Equipped 200
Take Fluid Samples 200
Drain Water and Sediment From Fuel Tank 201
Check Open Crankcase Vent (OCV) 202
Maintenance—Every 1000 Hours 203
Check Coolant Condition 203
Drain and Refill Inner and Outer Final Drive Oil 204
Replace Cab Fresh Air and Recirculation Filter Elements 205
Check Track Frame Pivot Shaft Bushing Oil Level 206
Check Air Intake Hoses and Connections 207
Maintenance—Every 2000 Hours 208
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 208
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 209
Replace Fuel Tank Breather 209
Replace Hydraulic System Oil Filter 210
Replace Hydrostatic Transmission Oil Filter 210
Maintenance—Every 3000 Hours 211
Check and Adjust Engine Valve Lash 211
Maintenance—Every 4000 Hours 212
Drain and Refill Hydraulic System Oil and Replace Filter 212
Replace Hydraulic Tank Breather 214
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 214
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —396150) 214
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —396150) 214
Clean Diesel Exhaust Fluid (DEF) Tank (S N —396150) 215
Drain and Refill Hydrostatic Transmission Oil and Replace Hydrostatic Transmission Oil Filter 215
Replace Hydrostatic Tank Breather 217
Maintenance—Every 6000 Hours 218
Drain and Refill Engine Cooling System 218
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S N 396151— ) 219
Miscellaneous—Machine 221
Clean Machine Regularly 221
Bleed Fuel System 222
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 222
Inspect and Clean Polycarbonate Windows 223
Do Not Service Control Valves, Cylinders, Pumps, or Motors 224
Precautions for Alternator and Regulator 224
Handling, Checking, and Servicing Batteries Carefully 224
Using Battery Charger 226
Using Booster Batteries—24-Volt System 228
Remove and Install Batteries 229
Welding on Machine 230
Keep Electronic Control Unit Connectors Clean 230
JDLink™ Machine Monitoring System (MMS) 230
Pushbeams and Blade Installation 231
Operator’s Station Tilting Procedure 239
Verified Anchor Point Information 240
Quick Service Connectors—If Equipped 241
Drain Fuel From Fuel Tank 242
Replacing Ripper Teeth—If Equipped 243
Checking Air Conditioner Receiver-Dryer 243
Replacing Fuses 244
Resetting Circuit Breaker 247
Keep ROPS Installed Properly 247
Fluid Sampling Test Ports 248
Remove and Install Halogen Bulbs 250
Remove and Install Light-Emitting Diode (LED) Lights 251
Replacing Seat Belt 253
Checking Idlers and Rollers for Oil Leakage 253
Track Sag General Information 254
Check Track Shoe Hardware 255
Track Shoe Cap Screw Torque 255
Hardware Torque Specifications 256
Unified Inch Bolt and Screw Torque Values 257
Metric Bolt and Screw Torque Values 258
Miscellaneous—Operational Checkout 259
Operational Checkout Procedure 259
Miscellaneous—Troubleshooting 298
Troubleshooting Procedure 298
Engine 299
Electrical System 303
Hydraulic System 305
Hydrostatic Transmission System 306
Air Conditioning System 307
Heating System 308
Software Update 308
Miscellaneous—Storage 309
Prepare Machine for Storage 309
Monthly Storage Procedure 310
Preparing Engine for Long-Term Storage 311
Removing Engine From Long-Term Storage 312
Miscellaneous—Machine Numbers 313
Record Product Identification Number (PIN) 313
Record Engine Serial Number 313
Keep Proof of Ownership 313
Keep Machines Secure 313
Miscellaneous—Specifications 314
850L OSD and PAT XLT Crawler Dozer Drain and Refill Capacities 314
850L OSD XLT Crawler Dozer Dimensions 315
850L OSD XLT Crawler Dozer Specifications 317
850L OSD XLT Crawler Dozer Weights 318
850L OSD LGP Crawler Dozer Dimensions 319
850L OSD LGP Crawler Dozer Specifications 321
850L OSD LGP Crawler Dozer Weights 322
850L OSD WLT and PAT WLT Crawler Dozer Drain and Refill Capacities 323
850L OSD WLT Crawler Dozer Dimensions 324
850L OSD WLT Crawler Dozer Specifications 326
850L OSD WLT Crawler Dozer Weights 327
850L PAT LGP and OSD LGP Crawler Dozer Drain and Refill Capacities 327
850L PAT LGP Crawler Dozer Dimensions 328
850L PAT LGP Crawler Dozer Specifications 330
850L PAT LGP Crawler Dozer Weights 331
850L PAT WLT Crawler Dozer Dimensions 332
850L PAT WLT Crawler Dozer Specifications 334
850L PAT WLT Crawler Dozer Weights 335
850L PAT XLT Crawler Dozer Dimensions 336
850L PAT XLT Crawler Dozer Specifications 338
850L PAT XLT Crawler Dozer Weights 339
850L Ripper Dimensions 340
Eurasian Economic Union 341
Machine Design Life 341
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 51
Section 2-1 57
Section 2-2 79
Section 2-3 128
Section 3-1 145
Section 3-2 163
Section 3-3 175
Section 3-4 186
Section 3-5 193
Section 3-6 194
Section 3-7 195
Section 3-8 203
Section 3-9 208
Section 3-10 211
Section 3-11 212
Section 3-12 218
Section 4-1 221
Section 4-2 259
Section 4-3 298
Section 4-4 309
Section 4-5 313
Section 4-6 314

S.V 04/24