John Deere 853J 903J 953J 909J 959J Feller Buncher Operator’s Manual PDF

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John Deere 853J 903J 953J 909J 959J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 853J 903J 953J 909J 959J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

• P/N: F392597_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 853J, 903J, 953J, 909J, 959J, 850J, 900J, 950J
• Series: J SERIES
• Serial: 005000–, 006002–, 006001–
• Additional Information: (TIMBERJACK)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 853J 903J 953J 909J 959J Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Information for European Union Directives Compliance 20
Recognize Safety Information 21
Follow Safety Instructions 22
Operate Only If Qualified 22
Wear Protective Equipment 22
Avoid Unauthorized Machine Modifications 23
Inspect Machine 23
Stay Clear of Moving Parts 23
Avoid High-Pressure Oils 24
Avoid High-Pressure Fluids 24
Handle Starting Fluid Safely 25
Beware of Exhaust Fumes 25
Prevent Fires 26
In Case of Machine Fire 26
Prevent Battery Explosions 27
Handle Chemical Products Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 28
Prepare for Emergencies 28
Clean Debris from Machine 29
Control Pattern 29
Safety—Operating Precautions 30
Use Steps and Handholds Correctly 30
Start Only From Operator’s Seat 30
Use and Maintain Seat Belt 30
Avoid Work Site Hazards 30
Prevent Unintended Machine Movement 31
Operate Machine Safely 31
Avoid Machine Tip Over and Machine Damage 32
Keep Riders Off Machine 32
Use Care When Swinging Machine 33
Operate Hoist (Boom) With Care 33
Avoid Backover Accidents 33
Operating On Slopes 33
Add and Operate Attachments Safely 34
Travel Safely 34
Avoid Power Lines 34
Inspect and Maintain ROPS 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Machines Safely 36
Service Cooling System Safely 36
Service Accumulator Systems Safely 37
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Drive Metal Pins Safely 38
Safety—Safety Signs 39
Cab Safety Signs 39
Cab Safety Signs 40
Engine/Enclosure Safety Signs 41
909J/959J Leveler Area Safety Signs 42
Operation—Operator’s Station 44
Operator Controls and Instruments 44
Joystick—Right-Hand 45
Joystick—Left-Hand 46
Track Drive Foot Pedals 46
Front Cab Work Lights 46
Front Enclosure and Cab Side Work Lights 47
Lower Front Cab Work Lights 47
Light Switch Dimmer Dial 47
Dome Light 48
Defroster Fan 48
AM/FM Stereo CD Player 48
Ignition Key Switch 49
Stop Button 49
Reversing Fan 49
Engine Speed Dial 50
Swing Park Brake Switch 50
Travel Speed Selector Switch 51
Pilot Reset Switch 51
Saw Drive Switch 52
Horn 52
Travel Alarm Cancel Switch / Cold Start Aid Switch (Option) 53
Engine Enclosure Door 53
Air Conditioner / Heater Controls 54
Check Air Filter Restriction Indicator 54
Fuse Panels 54
Operator’s Seat Adjustment 57
Fire Extinguisher 57
Rear Window Secondary Exit 58
Skylight Secondary Exit 59
Cab Door Handles 60
Cab Door Stop 60
Operation—Operating the Machine 61
Before Starting Work 61
Off Level Operation 61
Inspect Machine Daily Before Starting 61
Engine Break-In Period 62
Before Starting Engine 62
Normal Starting Procedure—Above 0°C (32°F) 63
Cold Weather Starting—Below 0°C (32°F) 64
Hydraulic Warm-up Procedure 66
Stopping Procedure 68
Operating the Track Drive 70
Extend Undercarriage Life 71
Operating the Implements—General 72
Joystick Control Lever—Right-Hand 73
Joystick Control Lever—Left-Hand 75
Lowering Hoist (Boom) With Engine Stopped 77
Preparation of Machine Before Leaving for Cutting Area 78
Felling Technique 79
Felling Head 80
Towing Machine 80
Loading Machine On Trailer 81
Tiedown Points 82
Machine Recovery 83
Operation—TMC™ Display 84
Introduction 84
Modules 85
TMC™ (Total Machine Control) Display 87
Display Symbols 90
Basic Menu Window 95
Status of Machine 97
Operation—TMC™ Display Settings 106
Display User Interface Screens 106
General Settings 109
Hydraulic Current Settings Window 110
Operator Profile Window 118
Calibrate Joystick and Foot Pedal Settings 123
Calibrate Leveling Function 129
Measurement Windows 130
Service Window 141
Operation—TMC™ Alarms 158
General 158
Stages of Alarms 158
Alarm Window 159
Active Alarms 159
Alarm Error List 160
Alarm Help 161
Alarm Logic Help 161
Maintenance—Machine 162
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 162
Checking Windshield Regularly 162
Diesel Engine Break-In Oil 163
Diesel Engine Oil — Tier 2 and Stage II 164
Diesel Engine Oil and Filter Service Intervals 165
Oil Filters 165
Track Drive and Swing Drive Gear Case Oil 166
Hydraulic System Oil 166
Diesel Fuel 167
Biodiesel Fuel 168
Low Sulfur Diesel Fuel Conditioner 169
Handling and Storing Diesel Fuel 169
Lubricity of Diesel Fuel 169
Starting Aid Can Replacement 170
Multipurpose Extreme Pressure (EP) Grease 171
Alternative and Synthetic Lubricants 171
Lubricant Storage 171
Mixing of Lubricants 172
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 173
Drain Intervals for Diesel Engine Coolant 174
John Deere COOL-GARD™ II Coolant Extender 174
Supplemental Coolant Additives 175
Operating in Warm Temperature Climates 175
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 176
Testing Diesel Engine Coolant 177
Maintenance—Periodic Maintenance 178
Service Machine at Specified Intervals 178
Check the TMCTMC is a trademark of Deere & Company™ (Total Machine Control) Display Regularly 178
Service Lights 178
Engine Service Light Adjustment 178
Enclosure Doors and Access Openings 179
Use Correct Fuels and Lubricants 181
Prepare Machine for Maintenance 182
Machine Service Position—Attachment 183
Maintenance and Repair Record Keeping System 183
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 184
Fuel Tank 184
Periodic Maintenance Record Keeping System 185
Maintenance—As Required 188
Inspect Serpentine Belt 188
Change Engine Air Filter Elements 189
Clean Cab Fresh Air Filter 189
Clean Cab Recirculation Filter 190
Check Coolant 191
Maintenance—Every 10 Hours or Daily 192
Lubricate Leveler Pivot Joints and Cylinders (909J and 959J Only) 192
Fire Suppression System Time Delay—If Equipped 193
Check Swing Drive Gearbox Oil Level 193
Check Hydraulic Oil Level 194
Check Engine Oil Level 195
Check and Drain Fuel / Water Separator 195
Check Surge Tank Coolant Level 196
Check and Clean Radiator Pre-Screen, Coolers and Condenser Fins 196
Check Track Sag 197
Adjust Track Sag 197
Lubricate Hoist (Boom) Joints and Cylinder Ends 199
Lubricate Swing Pinion and Bearing 199
Inspect Fire Extinguisher 200
Check and Fill Auto-Lubrication Reservoir—If Equipped 200
Maintenance—Every 100 Hours 201
Lubricate Door Hinges 201
Check Oil Level in the Track Drive Planetaries 201
Lubricate Latches and Knobs on Secondary Exit 201
Check Oil Level in Idler Assembly 202
Check Engine RPM 202
Check Skylight Latch Tension 203
Lubricate Swing Gearbox Bearing 203
Lubricate Rotary Manifold (909J and 959J Only) 203
Maintenance—Initial Service — 250 Hours 204
Change Swing Drive Gearbox Oil 204
Check Hydraulic Pressures 204
Change Engine Break-In Oil and Filter 205
Change Track Drive Planetary Oil 206
Check Planetary and Sprocket Mounting Cap Screw Torque 206
Check Swing Bearing Cap Screw Torque 207
Check Lower Roller Mounting Cap Screw Torque 207
Check Initial Track Shoe Cap Screw Torque 208
Take Engine Oil Sample 208
Maintenance—Every 500 Hours 209
Clean or Replace Fuel Prefilter Screen 209
Change Fuel / Water Separator Filter 210
Change Final Fuel Filter 211
Change Engine Oil and Filter 211
Check Battery Electrolyte Level and Terminals 213
Check Enclosure Door Pump Oil Level 215
Take Fluid Samples 215
Maintenance—Every 1000 Hours 216
Change Swing Drive Gearbox Oil 216
Change Track Drive Planetary Oil 216
Check Coolant 216
Maintenance—Every 2000 Hours 217
Change Hydraulic Oil 217
Change Hydraulic Oil Return Filters 218
Change Hydraulic Breather Filter 219
Check and Adjust Engine Valve Clearance 219
Change Enclosure Door Pump Oil 220
Maintenance—Every 4500 Hours 222
Change Engine Crankshaft Dampener 222
Maintenance—Every 6000 Hours 223
Change Engine Coolant 223
Miscellaneous—Machine 226
Perform Overall Visual Inspection 226
Clean Fuel Tank Inlet Screen 226
Clean Track Drive Planetaries 226
Left-Hand Side Engine Access Door Stop 227
Circuit Breakers 227
Using Booster Batteries—24-Volt System 227
Using Battery Charger 228
Handling, Checking, and Servicing Batteries Carefully 229
Replacing Batteries 230
Removing and Installing Batteries 230
Precautions for Alternator and Regulator 231
Engine Enclosure Door Hand Pump 232
Auto-Lubrication System—If Equipped 232
Check Hydraulic Oil Filters 233
Inspect for Hydraulic Oil Leaks 234
Lubricate Attachment 235
Check Air Intake Hoses 235
Drain Fuel Tank Sump 235
Bleed Fuel System 236
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 236
Do Not Service Control Valves, Cylinders, Pumps, or Motors 236
Clean the Crankcase Vent Tube 236
Fluid Sampling Test Ports—If Equipped 237
Welding On Machine 237
Track Sag General Information 238
Check Track Shoe Hardware 238
Accessory Outlets 239
Check Hydraulic Pump Mounting Cap Screw Torque 239
Check Cab Mounting Cap Screw Torque 240
Check Swing Gearbox Cap Screw Torque 240
Check Swing Drive Mounting Cap Screw Torque 241
Check Engine Mounting Cap Screw Torque 242
Check Rotary Manifold Cap Screw Torque (853J, 903J and 953J) 243
Check Rotary Manifold Cap Screw Torque (909J and 959J) 243
Check Cooler Upper Isolator Mount Cap Screw Torque 244
Check Front Idler Cap Screw Torque 244
Check Track Drive Planetary and Motor Mounting Cap Screw Torque 244
Unified Inch Bolt and Screw Torque Values 245
Metric Bolt and Screw Torque Values 246
Miscellaneous—Operational Checkout 247
Operational Checkout 247
Diagnostic Trouble Code Check 247
Operational Checks—Key Switch OFF, Engine OFF 247
Operational Checks—Key Switch ON, Engine OFF 248
Operational Checks—Key Switch ON, Engine ON 254
Miscellaneous—Troubleshooting 276
Troubleshooting Procedure 276
Engine 277
Electrical System 279
Hydraulic System 280
Miscellaneous—Storage 285
Prepare Machine for Storage 285
Monthly Storage Procedure 286
Miscellaneous—Machine Numbers 288
Keep Machines Secure 288
Keep Proof of Ownership 288
Model and Serial Number Record 289
Miscellaneous—Specifications 291
Engine Specifications 291
Drain and Refill Capacities 292
853J Tracked Feller-Buncher With FS22 Felling Head Dimensions 293
903J Tracked Feller-Buncher With FS22 Felling Head Dimensions 294
953J Tracked Feller-Buncher With FS24 Felling Head Dimensions 295
909J/959J Tracked Feller-Buncher With FS22 Felling Head Dimensions 296
853J, 903J, 953J Machine Weights 297
909J and 959J Machine Weights 299
EC Declaration of Conformity 300
Miscellaneous—Shipping Instructions 301
909J/959J Leveling Tracked Feller Buncher 301
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 30
Section 1-4 36
Section 1-5 39
Section 2-1 44
Section 2-2 61
Section 2-3 84
Section 2-4 106
Section 2-5 158
Section 3-1 162
Section 3-2 178
Section 3-3 188
Section 3-4 192
Section 3-5 201
Section 3-6 204
Section 3-7 209
Section 3-8 216
Section 3-9 217
Section 3-10 222
Section 3-11 223
Section 4-1 226
Section 4-2 247
Section 4-3 276
Section 4-4 285
Section 4-5 288
Section 4-6 291
Section 4-7 301

S.V 04/24