John Deere 85D Excavator Operator’s Manual OMT239670 – PDF DOWNLOAD

Description

John Deere 85D Excavator Operator’s Manual OMT239670 – PDF DOWNLOAD

• Part Number (P/N): OMT239670_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Model: 85D
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 85D Excavator Operator’s Manual OMT239670 – PDF DOWNLOAD

85D Excavator 1
Introduction 2
Foreword 2
Non-Road Diesel Engine Emission Control System Warranty Statement 3
Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT 5
Required Emission-Related Information 6
Technical Information Feedback Form 7
Contents 9
Safety—Safety and Operator Conveniences 13
Safety and Operator Convenience Features 13
Safety—General Precautions 14
Recognize Safety Information 14
Follow Safety Instructions 14
Operate Only If Qualified 14
Wear Protective Equipment 15
Avoid Unauthorized Machine Modifications 15
Add Cab Guarding for Special Uses 15
Inspect Machine 15
Stay Clear of Moving Parts 16
Avoid High-Pressure Fluids 16
Avoid High-Pressure Oils 16
Work In Ventilated Area 17
Prevent Fires, Clean Debris From Machine 17
Prevent Battery Explosions 18
Handle Chemical Products Safely 18
Decommissioning — Proper Recycling and Disposal of Fluids and Components 19
Prepare for Emergencies 19
Clean Debris from Machine 20
Safety—Operating Precautions 21
Use Steps and Handholds Correctly 21
Start Only From Operator’s Seat 21
Use and Maintain Seat Belt 21
Prevent Unintended Machine Movement 22
Avoid Work Site Hazards 22
Keep Riders Off Machine 23
Avoid Backover Accidents 23
Avoid Machine Tip Over and Machine Damage 24
Use Special Care When Lifting Objects 24
Add and Operate Attachments Safely 24
Prevent Unintended Detonation of Explosive Devices 25
Safety—Maintenance Precautions 26
Park and Prepare for Service Safely 26
Service Cooling System Safely 26
Remove Paint Before Welding or Heating 27
Make Welding Repairs Safely 27
Drive Metal Pins Safely 27
Safety—Safety Signs 28
Safety Signs 28
Operation—Operator’s Station 30
Pedals, Levers, and Panels 30
Switch Panel 31
Switch Panel Functions 32
Horn 32
Pilot Shutoff Lever 33
Travel Alarm and Travel Alarm Cancel Switch 34
Right Enable Switch 34
Engine Stop Knob 35
Cab Heater and Air Conditioner 36
Selecting Display Between Celsius and Fahrenheit 37
Operating the AM/FM Radio 37
Secondary Exit Tool 38
Opening Upper Front (Secondary Exit) Window 39
Removing and Storing the Lower Front Window 40
Opening Cab Window 40
Adjusting the Seat 41
Operation—Monitor Operation 42
Monitor 42
Monitor Functions 43
Monitor Start-Up 44
Main Menu 45
Time Set Menu 45
Displaying Operating Conditions 46
Maintenance Settings 47
Screen Display When Scheduled Maintenance is Due 49
Fuel Rate Display/No Display 51
Language Settings 52
Alarm Occurrence Screen 53
Operation—Operating the Machine 56
Before Starting Work 56
Operator’s Daily Machine Check Before Starting 56
Starting Engine 57
Cold Weather Warm-Up 58
Travel Pedals and Levers 59
Control Lever Pattern Operation 60
Mechanical Control Lever Pattern Selector—If Equipped 61
Operating Blade 61
Operating In Water and Mud 62
Driving Up a Steep or Slippery Slope 62
Lifting 62
Lower Boom With Engine Stopped 63
Parking Machine 64
Loading and Unloading for Transport 65
Towing Machine 66
Lifting Machine 66
Maintenance—Machine 67
Diesel Fuel 67
Lubricity of Diesel Fuel 68
Handling and Storing Diesel Fuel 68
Biodiesel Fuel 69
Testing Diesel Fuel 70
Minimizing the Effect of Cold Weather on Diesel Engines 71
Alternative and Synthetic Lubricants 72
Diesel Engine Break-In™ Oil 72
Diesel Engine Oil — Tier 3 and Stage IIIA 73
Diesel Engine Oil and Filter Service Intervals 74
Hydraulic Oil 75
Travel Gear Case Oil 76
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 76
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 77
Drain Intervals for Diesel Engine Coolant 78
John Deere COOL-GARD™ II Coolant Extender 78
Supplemental Coolant Additives 78
Operating in Warm Temperature Climates 79
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 79
Testing Diesel Engine Coolant 80
Maintenance—Periodic Maintenance 81
Service Machine at Specified Intervals 81
Check the Hour Meter Regularly 81
Prepare Machine for Maintenance 82
Open Access Doors for Service 83
Open Engine Hood for Service 83
Fuel Tank 83
Hydraulic Breaker and Crusher Attachments 84
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 84
Periodic Maintenance Record Keeping System 85
Maintenance—As Required 87
Check and Adjust Track Sag 87
Clean Fuel Tank Inlet Screen 89
Drain Fuel Tank Sump 90
Drain Water Separator 90
Check and Adjust A/C Belt 91
Clean Radiator Air Inlet Screen 91
Check Windshield Washer Fluid Level 92
Clean Air Cleaner Dust Valve 92
Check Coolant 93
Maintenance—Every 10 Hours or Daily 94
Check Hydraulic Tank Oil Level 94
Check Engine Oil Level 96
Check Recovery Tank Coolant Level 97
Maintenance—Initial Service—50 Hours 98
Inspect and Re-Torque Track Hardware 98
Maintenance—Every 100 Hours 99
Grease Bucket Pivot Pins 99
Grease Working Tool Pivots 100
Maintenance—Every 250 Hours 102
Grease Blade 102
Drain Hydraulic Tank Sump 102
Check Travel Gear Case Oil Level 103
Check Battery Electrolyte Level and Terminals 103
Clean or Replace Primary Air Cleaner Element 105
Inspect and Re-Torque Track Hardware 106
Take Engine Oil Sample 106
Maintenance—Every 500 Hours 107
Replace Fuel Filter 107
Replace Water Separator Element 107
Clean Fuel Pump Strainer 108
Change Engine Oil and Replace Filter 108
Check Air Intake Hoses 109
Grease Swing Bearing 110
Check Cab Fresh Air Filter 110
Check Cab Recirculating Air Filter 111
Grease Swing Bearing Gear 112
Take Fluid Samples 112
Maintenance—Every 1000 Hours 113
Replace Hydraulic Oil Tank Filter 113
Replace Pilot System Oil Filter 114
Adjust Engine Valve Clearance 114
Check and Adjust Fan Belt Tension 115
Replace Air Cleaner Elements and Dust Valve 116
Check Coolant 117
Maintenance—Every 2000 Hours 118
Clean the Engine Crankcase Ventilation Tube 118
Change Travel Gear Case Oil 118
Maintenance—Every 5000 Hours 119
Replace Swing Motor and Gear Case Filter 119
Change Hydraulic Tank Oil, Clean Suction Screen 120
Maintenance—Every 6000 Hours 123
Drain Cooling System 123
Cooling System Fill and Deaeration Procedure 124
Miscellaneous—Machine 125
Bleed Fuel System – Electric Fuel Pump 125
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 125
Do Not Service Control Valves, Cylinders, Pumps, or Motors 125
Precautions for Alternator and Regulator 126
Handling, Checking, and Servicing Batteries Carefully 127
Using Booster Batteries—24-Volt System 128
Using Battery Charger 129
Replacing Batteries 130
Fluid Sampling Test Ports—If Equipped 131
Welding On Machine 131
Welding Near Electronic Control Units 132
Keep Electronic Control Unit Connectors Clean 132
Clean the Machine Regularly 132
Adding 12-Volt Accessories 133
JDLink Machine Monitoring System (MMS)—If Equipped 133
Replacing Fuses 133
Replacing Bucket Teeth 136
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 137
Replacing Bucket Teeth—TK Series 137
Removing Bucket 138
Track Sag General Information 138
Hardware Torque Specifications 138
Unified Inch Bolt and Screw Torque Values 139
Metric Bolt and Screw Torque Values 140
Miscellaneous—Operational Checkout 141
Operational Checkout 141
Miscellaneous—Troubleshooting 167
Troubleshooting Procedure 167
Engine 168
Electrical System 172
Hydraulic System 174
Miscellaneous—Storage 176
Prepare Machine for Storage 176
Monthly Storage Procedure 177
Miscellaneous—Machine Numbers 178
Record Product Identification Number (PIN) 178
Record Engine Serial Number 178
Record Travel Motor Serial Numbers 178
Record Swing Motor Serial Number 179
Record Hydraulic Pump Serial Number 179
Keep Proof of Ownership 179
Keep Machines Secure 180
Miscellaneous—Specifications 181
85D Engine Specifications 181
85D Drain and Refill Capacities 181
85D Machine Specifications 182
85D Working Ranges 184
Lift Capacity—85D, Arm: 1 62 m (5 ft 4 in ), 450 mm (18 in ) Rubber Pads 185
Lift Capacity—85D, Arm: 1 62 m (5 ft 4 in ), Shoe: 600 mm (24 in ) 186
Lift Capacity—85D, Arm: 1 62 m (5 ft 4 in ), 450 mm (18 in ) Continuous Rubber Belt 187
Lift Capacity—85D, Arm: 2 12 m (6 ft 11 in ), 450 mm (18 in ) Rubber Pads 188
Lift Capacity—85D, Arm: 2 12 m (6 ft 11 in ), Shoe: 600 mm (24 in ) 189
Lift Capacity—85D, Arm: 2 12 m (6 ft 11 in ), 450 mm (18 in ) Continuous Rubber Belt 190
Page Number 13
Section 1-1 13
Section 1-2 14
Section 1-3 21
Section 1-4 26
Section 1-5 28
Section 2-1 30
Section 2-2 42
Section 2-3 56
Section 3-1 67
Section 3-2 81
Section 3-3 87
Section 3-4 94
Section 3-5 98
Section 3-6 99
Section 3-7 102
Section 3-8 107
Section 3-9 113
Section 3-10 118
Section 3-11 119
Section 3-12 123
Section 4-1 125
Section 4-2 141
Section 4-3 167
Section 4-4 176
Section 4-5 178
Section 4-6 181

S.V 04/24