John Deere 85G Excavator Operator’s Manual OMT337610 – PDF DOWNLOAD

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John Deere 85G Excavator Operator’s Manual OMT337610 – PDF DOWNLOAD

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John Deere 85G Excavator Operator’s Manual OMT337610 – PDF DOWNLOAD

P/N: OMT337610_32
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 85G
Serial:
PIN: 1FF085GX_ _J017001—
For complete service information also see: TM12867, TM12870, CTM704219, 0BTN4-G00200, 0DTN4-G00200, SP326VOL1, SP458VOL2

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TABLE OF CONTENTS:

John Deere 85G Excavator Operator’s Manual OMT337610 – PDF DOWNLOAD

Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Protect Against Noise 19
Avoid Unauthorized Machine Modifications 19
Control Pattern 19
Control Pattern Selector—If Equipped 20
Add Cab Guarding for Special Uses 20
Inspect Machine 20
Stay Clear of Moving Parts 20
Avoid High-Pressure Fluids 21
Avoid High-Pressure Oils 21
Work In Ventilated Area 21
Avoid Static Electricity Risk When Refueling 22
High Debris Applications 22
Prevent Fires 23
In Case of Machine Fire 23
Prevent Battery Explosions 24
Handle Chemical Products Safely 24
Handle Starting Fluid Safely 24
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Exhaust Filter Ash Handling and Disposal 25
Prepare for Emergencies 25
Clean Debris from Machine 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Avoid Backover Accidents 29
Inspect and Maintain ROPS 29
Avoid Machine Tip Over and Machine Damage 30
Use Special Care When Lifting Objects 30
Use Care When Swinging Machine 31
Operate Boom With Care 31
Avoid Power Lines 31
Travel Safely 32
Prevent Acid Burns 32
Add and Operate Attachments Safely 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 34
Drive Metal Pins Safely 35
Use Proper Lifting Equipment 35
Clean Exhaust Filter Safely 36
Safety—Safety Signs 37
Safety Signs 37
Hydraulic Coupler Safety Signs—If Equipped 43
Operation—Operator’s Station 44
Pedals, Levers, and Panels 44
Switch Panel 45
Switch Panel Functions 46
Rear Left Panel 47
Horn 48
Pilot Shutoff Lever 49
Engine Stop Switch 49
Rear Right Panel 50
Right Console 50
Travel Alarm and Travel Alarm Cancel Switch 50
Exhaust Filter Parked Cleaning Switch 51
Right Enable Switch 51
Auxiliary Function Enable Switch—If Equipped 52
Cab Heater and Air Conditioner 53
Selecting Display Between Celsius and Fahrenheit 54
Operating the AM/FM Radio 55
Fire Extinguisher Mounting Location 56
Secondary Exit Tool 56
Cab Dome Light Switch 57
Opening Upper Front (Secondary Exit) Window 58
Removing and Storing the Lower Front Window 59
Opening Cab Door Window 59
Adjusting the Mechanical Suspension Seat 60
Adjusting Pilot Control Lever Console Height 60
Operation—Monitor Operation 61
Monitor 61
Monitor Functions 62
Monitor Start-Up 63
Main Menu 64
Main Menu—Alarm List 65
Main Menu—Air Conditioner 68
Main Menu—Radio 69
Main Menu—Setting Menu 70
Main Menu—Setting Menu—Date and Time 71
Main Menu—Setting Menu—Auto-Shutdown 71
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 72
Main Menu—Setting Menu—Sub Meter Selection 73
Main Menu—Setting Menu—Rear View Camera Monitor 74
Main Menu—Setting Menu—Display Item Selection 75
Main Menu—Setting Menu—Brightness Adjustment 75
Main Menu—Setting Menu—Language 76
Main Menu—Setting Menu—Unit Selection 76
Main Menu—Setting Menu—Main Menu Sequence Change 76
Main Menu—Information Menu 77
Main Menu—Information Menu—Operation 78
Main Menu—Information Menu—Maintenance 79
Main Menu—Information Menu—Troubleshooting 79
Main Menu—Information Menu—Monitoring 80
Operation—Operating the Machine 81
Before Starting Work 81
Operator’s Daily Machine Check Before Starting 81
Engine Break-In Period 81
Starting the Engine 82
Cold Weather Start Aid 82
Warm-Up Operation 83
Cold Weather Warm-Up 83
Operate Within Machine Limits 84
Digging and Grading Operation 85
Travel Pedals and Levers 86
Auxiliary Function Lever (AFL) 87
Exhaust Filter 88
Exhaust Filter Parked Cleaning 90
Control Lever Pattern Operation 92
Control Lever Pattern Conversion—If Equipped 93
Control Lever Pattern Conversion 93
Boom-Swing Pedal 94
Positioning Auxiliary Line Selector Valve—If Equipped 95
Operating Backfill Blade 95
Operating Tips—Backfill Blade 96
Operating in Water and Mud 96
Selecting Correct Track 96
Required Machine Stop Warning 96
Driving Up a Steep or Slippery Slope 98
Lower Boom With Engine Stopped 98
Parking the Machine 100
Loading Machine for Transport 101
Recovery Procedure 103
Lifting With Bucket Loop 103
Lifting With John Deere Quick Coupler 104
Lifting Machine 105
Locking the Hydraulic Coupler to the Attachment—If Equipped 106
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 108
Maintenance—Machine 110
Required Emission-Related Information 110
Diesel Fuel 110
Diesel Fuel Specifications 110
Lubricity of Diesel Fuel 110
Handling and Storing Diesel Fuel 111
Biodiesel Fuel 112
Testing Diesel Fuel 112
Supplemental Diesel Fuel Additives 113
Fuel Filters 113
Minimizing the Effect of Cold Weather on Diesel Engines 114
Alternative and Synthetic Lubricants 114
Lubricant Storage 115
Mixing of Lubricants 115
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 115
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 116
Diesel Engine Oil Service Interval for Operation at High Altitude 116
Oil Filters 117
Hydraulic Oil 118
Travel Gear Case Oil 119
Grease 119
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 120
Water Quality for Mixing with Coolant Concentrate 121
Operating in Warm Temperature Climates 121
Testing Coolant Freeze Point 122
Disposing of Coolant 122
Maintenance—Periodic Maintenance 123
Service Machine at Specified Intervals 123
Check the Hour Meter Regularly 123
Prepare Machine for Maintenance 124
Engine Access Door 124
Open Maintenance Access Doors 125
Fuel Tank 125
Hydraulic Breaker and Crusher Attachments 126
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 126
Service Intervals 127
Required Parts 129
Maintenance—As Required 130
Clean Radiator Core and Oil Cooler 130
Clean Rear Camera Lens—If Equipped 130
Check Track Sag—Rubber Track 131
Check Track Sag—Steel Track—If Equipped 132
Adjust Track Sag 133
Clean Fuel Tank Inlet Screen 133
Drain Water and Sediment from Fuel Tank Sump 134
Drain Water and Sediment from Primary Fuel Filter and Water Separator 135
Check and Adjust Air Conditioner Belt 136
Check and Clean Radiator Air Inlet Screen 137
Check Washer Fluid Level 137
Check and Clean Air Cleaner Dust Unloader Valve 137
Clean and Tighten Battery Terminals 138
Maintenance—10 Hours or Daily 139
Check Engine Oil Level 139
Check Hydraulic Tank Oil Level 140
Check Engine Coolant Level 142
Check Bucket Teeth 142
Check Seat Belt 142
Lubricate Hydraulic Coupler—If Equipped 143
Maintenance—Initial Service—50 Hours 144
Inspect and Re-Torque Track Hardware 144
Maintenance—Every 100 Hours 145
Lubricate Bucket and Link Pins 145
Lubricate Working Pivots 145
Lubricate Front End Pin Joints 146
Maintenance—Every 250 Hours 147
Check Travel Gear Case Oil Level 147
Drain Water and Sediment From Hydraulic Tank 147
Lubricate Blade Pins 148
Inspect and Re-Torque Track Hardware 149
Check Hybrid Battery Electrolyte Level—If Equipped 150
Take Engine Oil Sample 151
Maintenance—Every 500 Hours 152
Drain and Refill Engine Oil and Replace Filter 152
Lubricate Swing Bearing Gear 153
Lubricate Control Lever Universal Joint 154
Replace Primary Fuel Filter and Water Separator 155
Replace Final Fuel Filter 156
Lubricate Swing Bearing 156
Check Air Intake Hose 157
Clean Cab Fresh Air and Cab Recirculating Air Filters 158
Take Fluid Samples 159
Maintenance—Every 1000 Hours 160
Replace Pilot System Oil Filter 160
Check and Adjust Engine Valve Lash 161
Replace Hydraulic Tank Oil Filter 162
Check and Adjust Fan Belt Tension 164
Replace Engine Air Cleaner Element 165
Check Coolant Condition 165
Check Starter and Alternator 166
Maintenance—Every 2000 Hours 167
Drain and Refill Travel Gear Case Oil 167
Clean Engine Crankcase Ventilation Tube 167
Maintenance—Every 3000 Hours 168
Service Exhaust Filter 168
Maintenance—Every 4000 Hours 169
Replace Swing Drain Filter (S N —22111) 169
Replace Hydraulic Tank Vent Cap Filter 170
Maintenance—Every 5000 Hours 171
Drain and Refill Hydraulic Tank Oil 171
Drain Cooling System 174
Cooling System Fill and Deaeration Procedure 176
Miscellaneous—Machine 177
Bleed Fuel System 177
Bleed Hydraulic System 177
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 178
Do Not Service Control Valves, Cylinders, Pumps, or Motors 178
Precautions for Alternator and Regulator 178
Handling, Checking, and Servicing Batteries Carefully 179
Using Battery Charger 180
Using Booster Batteries—24-Volt System 182
Replacing Batteries 182
Welding on Machine 183
Keep Electronic Control Unit Connectors Clean 183
Adding 12-Volt Accessories 183
Replacing Fuses 184
Keep ROPS Installed Properly 186
Replacing Seat Belt 186
Clean Machine Regularly 187
Connecting and Disconnecting Auxiliary Lines 188
Replacing Bucket Teeth 190
Replacing Bucket Teeth—TK Series 191
Removing the Bucket 191
Installing Bucket With Quick Coupler 192
Track Sag General Information 193
Check Track Shoe Hardware 193
Rubber Track Care 194
Removing and Installing Rubber Track 194
Converting the Track 195
Hardware Torque Specifications 195
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Miscellaneous—Operational Checkout 198
Operational Checkout 198
Diagnostic Trouble Code Check 198
Operational Checks—Key Switch Off, Engine Off Checks 198
Operational Checks—Key Switch On, Engine Off Checks 201
Operational Checks—Key Switch On, Engine On Checks 213
Miscellaneous—Troubleshooting 240
Troubleshooting Procedure 240
Engine 241
Hydraulic System 245
Electrical System 247
Miscellaneous—Storage 249
Prepare Machine for Storage 249
Monthly Storage Procedure 249
Miscellaneous—Machine Numbers 251
Record Product Identification Number (PIN) 251
Record Engine Serial Number 251
Record Hydraulic Coupler Serial Number—If Equipped 252
Keep Proof of Ownership 252
Keep Machines Secure 253
Miscellaneous—Specifications 254
Engine Specifications 254
Drain and Refill Capacities 254
Machine Specifications 255
Working Ranges 257
Excavator Lift Capacity—Blade: 2370 mm (7 ft 9 in); Arm: 1 62 m (5 ft 4 in); Bucket: 0 28 m3 (0 37 yd3); Rubber Crawler Pad: 450 mm (1 ft 6 in) 259
Excavator Lift Capacity—Blade: 2370 mm (7 ft 9 in); Arm: 2 12 m (6 ft 11 in); Bucket: 0 28 m3 (0 37 yd3); Rubber Crawler Pad: 450 mm (1 ft 6 in) 260
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 1 62 m (5 ft 4 in); Bucket: 0 28 m3 (0 37 yd3); Triple Semi-Grouser Shoe: 600 mm (2 ft 0 in) 261
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 2 12 m (6 ft 11 in); Bucket: 0 28 m3 (0 37 yd3); Triple Semi-Grouser Shoe: 600 mm (2 ft 0 in) 262
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 1 62 m (5 ft 4 in); Bucket: 0 28 m3 (0 37 yd3); Rubber Belt: 450 mm (1 ft 6 in) 263
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 2 12 m (6 ft 11 in); Bucket: 0 28 m3 (0 37 yd3); Rubber Belt: 450 mm (1 ft 6 in) 264
Machine Design Life 264
Eurasian Economic Union 265
Page Number 13
Section 1-1 17
Section 1-2 18
Section 1-3 27
Section 1-4 33
Section 1-5 37
Section 2-1 44
Section 2-2 61
Section 2-3 81
Section 3-1 110
Section 3-2 123
Section 3-3 130
Section 3-4 139
Section 3-5 144
Section 3-6 145
Section 3-7 147
Section 3-8 152
Section 3-9 160
Section 3-10 167
Section 3-11 168
Section 3-12 169
Section 3-13 171
Section 4-1 177
Section 4-2 198
Section 4-3 240
Section 4-4 249
Section 4-5 251
Section 4-6 254

S.V 04/24