John Deere 870G, 870GP, 872G & 872GP Graders Operator’s Manual PDF

Description

John Deere 870G, 870GP, 872G & 872GP Motor Graders Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 870G, 870GP, 872G & 872GP Motor Graders Operator’s Manual – PDF DOWNLOAD

• P/N: OMT363021X19_51
• Language: English
• Division: Construction
• Product Lines: Motor Graders
• Publication Type: Operator’s Manuals
• Associated Models: 870G, 870GP, 872G, 872GP
• Series: G2 SERIES
• Serial:
  • 870G Serial: PIN: 1DW870G_ _ _F678818—680877
  • 872G Serial: PIN: 1DW872G_ _ _F678818—680877
• For complete service information also see: T363099X19, PC15127, PC15128

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 870G, 870GP, 872G & 872GP Motor Graders Operator’s Manual – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 32
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 32
Recognize Safety Information 33
Follow Safety Instructions 34
Operate Only If Qualified 34
Wear Protective Equipment 34
Avoid Unauthorized Machine Modifications 35
Inspect Machine 35
Stay Clear of Moving Parts 35
Avoid High-Pressure Fluids 36
Avoid High-Pressure Oils 36
Work In Ventilated Area 36
Avoid Static Electricity Risk When Refueling 37
High Debris Applications 37
Prevent Fires 38
In Case of Machine Fire 38
Prevent Battery Explosions 39
Handle Chemical Products Safely 39
Handle Starting Fluid Safely 39
Decommissioning — Proper Recycling and Disposal of Fluids and Components 40
Exhaust Filter Ash Handling and Disposal 40
Prepare for Emergencies 40
Clean Debris from Machine 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 44
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 45
Operating or Traveling On Public Roads 45
Inspect and Maintain ROPS 46
Operating in Water and Mud 46
Travel Safely 46
Prevent Acid Burns 47
Add and Operate Attachments Safely 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Clean Exhaust Filter Safely 49
Service Cooling System Safely 50
Remove Paint Before Welding or Heating 50
Make Welding Repairs Safely 50
Drive Metal Pins Safely 51
Service Tires Safely 51
Use Proper Lifting Equipment 51
Safety—Safety Signs and Other Instructions 52
Safety Signs and Other Instructions 52
Operation—Operator’s Station 59
Primary Display Unit (PDU) Functions 59
Sealed Switch Module (SSM) 68
Sealed Switch Module (SSM) Functions 70
Front Console 75
Adjusting Front Console 75
Engine Speed Control and 6WD Switches 76
Levers 77
Levers—Grade Pro Machines Only 78
Pedals 80
Lights 81
Heating and Fan Controls 82
Fire Extinguisher Mounting Location 82
Opening Lower Front Windows—If Equipped 83
Opening Side Windows 83
Cab Door Release 84
Adjusting Seat 85
Adjusting Premium Seat—If Equipped 86
Adjusting Premium Seat—Grade Pro Machines Only 87
12-Volt Auxiliary Power Outlet 89
Radio—If Equipped 90
Operation—Operating the Machine 92
Before Starting Work 92
Inspect Machine Daily Before Starting 92
Check Instruments Before Starting 93
Battery Disconnect Switch 94
Engine Break-In Period 94
Starting the Engine 95
Cold Weather Starting 96
Using Coolant Heater—If Equipped 97
Using Hydraulic Pump Soft Start Valve 97
Check Instruments After Starting 97
Exhaust Filter 98
Selective Catalytic Reduction (SCR) System Overview 100
Service ADVISOR™ Remote (SAR) Software Delivery Process 101
Stopping the Engine 102
Secondary Steering—If Equipped 102
Emergency Stopping 103
Engine Speed Control Operation 103
6WD Operation—If Equipped 104
Precision Mode Operation—If Equipped 105
Operating Grade Pro System—If Equipped 106
Operation on a Grade 107
Transmission Control Lever Operation 107
Hydraulic Control Lever Operation 108
Hydraulic Control Lever Operation—Grade Pro Machines Only 112
Cross Slope Control System Operation—Grade Pro Machines Only 117
Blade Stow Operation—If Equipped (Grade Pro Machines Only) 118
Using Differential Lock 119
Disengaging and Engaging Saddle Lock Pin 121
Moving Blade to Bank Position 123
Parking the Machine 124
Transmission—Limp Home 125
Transmission Operation 126
Rear Camera—If Equipped 127
Tire Changing Tip 127
Lifting the Machine 128
Loading Machine on a Trailer 130
Towing Procedure 132
Operation—Monitor Operation 133
Aftertreatment Indicators Overview 133
Primary Display Unit (PDU) 134
Main Menu 135
Main Menu—Display Settings 136
Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only) 137
Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only) 143
Main Menu—Calibrations—6WD 144
Main Menu—Calibrations—Transmission 144
Main Menu—Calibrations—Articulation Angle 145
Main Menu—Calibrations—Steering Angle 145
Main Menu—Economy (ECO) Mode 145
Main Menu—Security 146
Main Menu—Machine Setup 148
Main Menu—Diagnostics 155
Main Menu—Machine Fan 162
Main Menu—Job Timer 162
Main Menu—About 163
Main Menu—Software Update 165
Main Menu—Exhaust Filter 166
Main Menu—Exhaust Filter Auto Cleaning 166
Main Menu—Exhaust Filter Parked Cleaning 167
Maintenance—Machine 168
Required Emission-Related Information 168
Diesel Fuel 168
Diesel Fuel Specifications 169
Lubricity of Diesel Fuel 169
Handling and Storing Diesel Fuel 169
Biodiesel Fuel 170
Supplemental Diesel Fuel Additives 171
Testing Diesel Fuel 171
Fuel Filters 171
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 172
Refilling Diesel Exhaust Fluid (DEF) Tank 173
Testing Diesel Exhaust Fluid (DEF) 174
Storing Diesel Exhaust Fluid (DEF) 174
Disposal of Diesel Exhaust Fluid (DEF) 175
Minimizing the Effect of Cold Weather on Diesel Engines 176
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 177
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 178
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 179
Diesel Engine Oil Service Interval for Operation at High Altitude 179
Oil Filters 180
Hydraulic Oil 181
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped 182
Grease with Molybdenum Disulfide 182
Alternative and Synthetic Lubricants 183
Mixing of Lubricants 183
Lubricant Storage 183
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 184
Water Quality for Mixing with Coolant Concentrate 185
Operating in Warm Temperature Climates 185
Testing Coolant Freeze Point 186
Disposing of Coolant 186
Maintenance—Periodic Maintenance 187
Service Machine at Specified Intervals 187
Check the Hour Meter Regularly 187
Fuel Tank 187
Prepare Machine for Maintenance 188
Locking Machine Frame 188
Service Doors 189
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 190
Service Intervals 191
Required Parts 193
Maintenance—As Required 195
Service Exhaust Filter 195
Clean Cooler Cores 195
Clean and Tighten Battery Terminals 196
Clean Battery Compartment 197
Clean or Replace Cab Fresh Air and Cab Recirculation Filters 198
Lubricate Circle Pinion 198
Check Tire Pressure 199
Check Blade Circle and Draft Frame Wear Inserts 200
Check Blade Lift Cylinder Sockets 200
Blade Side Shift Wear Insert Adjustment 201
Lubricate Saddle Locking Pin Holes 201
Replace Starting Fluid Cylinder—If Equipped 202
Inspect Accessory Belt and Belt Tensioner Spring 203
Drain Fuel Tank Sump 204
Drain Primary Fuel Filter and Water Separator 204
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 205
Replace Engine Air Intake Filter Elements 206
Check Rear Camera—If Equipped 207
Transmission Control Unit Calibration 207
6WD Controller Calibration—If Equipped 207
Cross Slope Sensors Calibration—If Equipped 207
Hydraulic Valves Calibration—If Equipped 207
Maintenance—Every 10 Hours or Daily 208
Check Hydraulic Tank Oil Level 208
Check Transmission Oil Level 208
Check Engine Oil Level 209
Check Engine Coolant Surge Tank Level 210
Maintenance—Every 50 Hours 211
Lubricate Frame Hinge Pivots 211
Lubricate Draft Frame Ball 211
Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped 212
Lubricate Balderson™ Style Front Lift Group—If Equipped 213
Lubricate Front Axle Oscillation Pin 213
Lubricate Front Axle Lean Pivot Casting Pins 214
Lubricate Front Axle Lean Bar Pivot 214
Lubricate Front Axle Steering Pin 215
Lubricate Tie Rod Ends 215
Lubricate Steering Cylinders 216
Lubricate Midmount Scarifier—If Equipped 216
Lubricate Lift Cylinders 217
Lubricate Circle Side Shift Cylinder 217
Lubricate Saddle Locking Pin 217
Maintenance—Every 250 hours 218
Check Battery Electrolyte Level and Terminals 218
Take Engine Oil Sample 219
Maintenance—Initial Service—500 Hours 220
Replace Axle Oil Filter 220
Replace Transmission Oil Filter 221
Maintenance—Every 500 Hours 222
Drain and Refill Engine Oil and Replace Filter 222
Drain and Refill Engine Oil (Quick Service)—If Equipped 223
Lubricate Tandem Pivots 224
Check Circle Gear Case Oil Level 224
Check Receiver-Dryer Moisture Indicator 225
Check Brake Accumulator 225
Check Tandem Oil Level 226
Replace Final Fuel Filter 227
Replace Primary Fuel Filter and Water Separator 228
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 229
Check Axle Oil Level 230
Check 6WD Hub Oil Level—If Equipped 230
Take Fluid Samples 230
Maintenance—Every 1000 Hours 231
Drain and Refill 6WD Hub Oil—If Equipped 231
Adjust Front Wheel Bearings—Standard Axle Only 232
Check Engine Air Intake Hoses 232
Check Coolant Condition 233
Replace Fuel Tank Breather 233
Replace Fast Fill Fuel Breather Filter—If Equipped 234
Maintenance—Every 2000 Hours 235
Drain and Refill Transmission Oil 235
Drain and Refill Transmission Oil (Quick Service)—If Equipped 236
Drain and Refill Axle Oil 237
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter 238
Drain and Refill Circle Gear Case Oil 238
Remove and Clean Open Crankcase Ventilation (OCV) Tube 239
Replace Axle Oil Filter 240
Replace Transmission Oil Filter 241
Replace Hydraulic Oil Filter 242
Replace 6WD Hydraulic Oil Filter—If Equipped 243
Check and Adjust Engine Valve Lash 243
Transmission Control Unit Calibration 243
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 244
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 245
Maintenance—Every 4000 Hours 246
Drain and Refill Hydraulic Tank Oil 246
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped 247
Drain and Refill Tandem Oil 248
Clean Transmission Pump Inlet Screen 249
Replace Diesel Exhaust Fluid (DEF) Tank Breather 250
Clean Diesel Exhaust Fluid (DEF) Tank (S N —XXXXXX) 250
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —XXXXXX) 250
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —XXXXXX) 250
Maintenance—Every 6000 Hours 251
Drain, Flush, and Refill Cooling System 251
Drain, Flush, and Refill Cooling System (Quick Service)—If Equipped 254
Miscellaneous—Machine 256
Bleeding Service Brake 256
Bleed Fuel System 256
Check Fuel Tank Vent Hose 257
Clean Cab Drains 257
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 258
Do Not Service Control Valves, Cylinders, Pumps, or Motors 258
Precautions for Alternator and Regulator 258
Handling, Checking, and Servicing Batteries Carefully 259
Using Battery Charger 260
Using Booster Batteries—24-Volt System 261
Removing and Replacing Batteries 262
JDLink™ Machine Monitoring System (MMS)—If Equipped 262
Circuit Breakers 263
Replacing Fuses 264
Fuse (Blade-Type) Color Codes 266
Welding on Machine 266
Keep Electronic Control Unit Connectors Clean 266
Checking and Adjusting Cylinder Ball and Socket Clearances 267
Checking Draft Ball Pivot Clearance 267
Replacing Front and Midmount Scarifier Shank 268
Replacing Rear Scarifier Shank 268
Replacing Front, Midmount, and Rear Scarifier Teeth 268
Replacing Ripper Teeth 269
Fluid Sampling Test Ports 269
Inspect and Clean Polycarbonate Windows 270
Hardware Torque Specifications 271
Unified Inch Bolt and Screw Torque Values 272
Metric Bolt and Screw Torque Values 273
Miscellaneous—Operational Checkout 274
Operational Checkout 274
Diagnostic Trouble Code Check 274
Ignition OFF, Engine OFF Checks 275
Ignition ON, Engine OFF Checks 276
Ignition ON, Engine ON Checks 282
Miscellaneous—Troubleshooting 299
Troubleshooting Procedure 299
Engine 300
Battery 304
Hydrostatic Front Wheel Drive 305
Transmission and Hydraulic Related 306
Park Brake 307
Differential 308
Hydraulic System 309
Steering System 310
Service Brake 310
Air Conditioning Electrical 311
Heater System 312
Software Update 312
Miscellaneous—Storage 313
Prepare Machine for Storage 313
Monthly Storage Procedure 314
Preparing Engine for Long-Term Storage 315
Removing Engine From Long-Term Storage 316
Miscellaneous—Machine Numbers 317
Record Product Identification Number (PIN) 317
Record Engine Serial Number 317
Record Transmission Serial Number 317
Record Hydraulic Pump Serial Number 318
Keep Proof of Ownership 318
Keep Machines Secure 318
Miscellaneous—Specifications 319
Engine Specifications 319
Machine Specifications 320
Drain and Refill Capacities 324
Eurasian Economic Union 324
Machine Design Life 325
Page Number 27
Section 1-1 31
Section 1-2 32
Section 1-3 42
Section 1-4 48
Section 1-5 52
Section 2-1 59
Section 2-2 92
Section 2-3 133
Section 3-1 168
Section 3-2 187
Section 3-3 195
Section 3-4 208
Section 3-5 211
Section 3-6 218
Section 3-7 220
Section 3-8 222
Section 3-9 231
Section 3-10 235
Section 3-11 246
Section 3-12 251
Section 4-1 256
Section 4-2 274
Section 4-3 299
Section 4-4 313
Section 4-5 317
Section 4-6 319

S.V 04/24