John Deere 870GLC Excavator Operator’s Manual OMT293267 – PDF DOWNLOAD

Description

John Deere 870GLC Excavator Operator’s Manual OMT293267 – PDF DOWNLOAD

• P/N: OMT293267_34
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 870GLC
• Serial: 1FF870GX__E870001

TABLE OF CONTENTS:

John Deere 870GLC Excavator Operator’s Manual OMT293267 – PDF DOWNLOAD

Contents 13
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Add Cab Guarding for Special Uses 21
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 22
Avoid High-Pressure Oils 23
Work In Ventilated Area 23
Prevent Fires, Clean Debris From Machine 24
Prevent Battery Explosions 24
Handle Chemical Products Safely 25
Decommissioning — Proper Recycling and Disposal of Fluids and Components 25
Exhaust Filter Ash Handling and Disposal 25
Prepare for Emergencies 26
Clean Debris from Machine 26
Safety—Operating Precautions 27
Use Steps and Handholds Correctly 27
Start Only From Operator’s Seat 27
Use and Maintain Seat Belt 27
Prevent Unintended Machine Movement 28
Avoid Work Site Hazards 28
Keep Riders Off Machine 29
Avoid Backover Accidents 29
Avoid Machine Tip Over 30
Use Special Care When Lifting Objects 30
Add and Operate Attachments Safely 30
Prevent Acid Burns 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Cooling System Safely 32
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Clean Exhaust Filter Safely 34
Safety—Safety Signs 35
Safety Signs 35
Hydraulic Coupler Safety Signs—If Equipped 36
Operation—Operator’s Station 37
Pedals, Levers, and Panels 37
Switch Panel 38
Switch Panel Functions 39
Rear Left Panel 40
Horn 40
Power Boost Button 41
Pilot Shutoff Lever 41
Engine Stop Switch 42
Left Console 42
Travel Alarm and Travel Alarm Cancel Switch 42
Seat Heater Switch 43
Boom Mode Switch 43
Reversing Fan Switch 44
Counterweight Removal or Install Switch—If Equipped 45
Rear Light Switch—If Equipped 45
Right Console 46
Exhaust Filter Parked Cleaning Switch 46
Right Enable Switch—If Equipped 47
Cab Heater and Air Conditioner 48
Selecting Display Between Celsius and Fahrenheit 49
Operating the AM/FM Radio 50
Fire Extinguisher Mounting Location 51
Secondary Exit Tool 51
Cab Dome Light Switch 52
Opening Upper Front (Secondary Exit) Window 52
Removing and Storing the Lower Front Window 53
Opening Cab Door Window 53
Opening and Closing the Polycarbonate Type Roof Exit Cover 54
Adjusting the Mechanical Suspension Seat 54
Adjusting the Air Suspension Seat—If Equipped 55
Adjusting Pilot Control Lever Console Height 55
Operation—Monitor Operation 56
Monitor 56
Monitor Functions 57
Monitor Start-Up 58
Main Menu 59
Main Menu—Alarm List 60
Main Menu—Air Conditioner 65
Main Menu—Radio 67
Main Menu—Work Mode 68
Main Menu—Setting Menu 69
Main Menu—Setting Menu—Date and Time 70
Main Menu—Setting Menu—Attachment Name Input 70
Main Menu—Setting Menu—Auto-Shutdown 71
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 72
Main Menu—Setting Menu—Sub Meter Selection 73
Main Menu—Setting Menu—Rear View Camera Monitor 74
Main Menu—Setting Menu—Display Item Selection 75
Main Menu—Setting Menu—Brightness Adjustment 75
Main Menu—Setting Menu—Language 75
Main Menu—Setting Menu—Unit Selection 76
Main Menu—Setting Menu—Main Menu Sequence Change 76
Main Menu—Information Menu 77
Main Menu—Information Menu—Operation 78
Main Menu—Information Menu—Maintenance 79
Main Menu—Information Menu—Troubleshooting 79
Main Menu—Information Menu—Monitoring 80
Operation—Operating the Machine 81
Before Starting Work 81
Operator’s Daily Machine Check Before Starting 81
Starting Engine 82
Cold Weather Start Aid 83
Cold Weather Warmup 84
Operate Within Machine Limits 85
Digging and Grading Operation 86
Travel Pedals and Levers 87
Exhaust Filter 88
Exhaust Filter Parked Cleaning 90
Control Lever Pattern Operation 92
Control Lever Pattern Conversion 93
Operating in Water and Mud 94
Driving Up a Steep or Slippery Slope 94
Lifting 95
Towing Machine 95
Lower Boom With Engine Stopped 96
Parking the Machine 97
Lifting the Machine 98
Counterweight Removal With Hydraulic Removal Option—If Equipped 99
Counterweight Installation With Hydraulic Removal Option—If Equipped 105
Locking the Hydraulic Coupler to the Attachment—If Equipped 111
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 113
Maintenance—Machine 115
Diesel Fuel 115
Diesel Fuel Specifications 115
Lubricity of Diesel Fuel 115
Handling and Storing Diesel Fuel 116
Biodiesel Fuel 116
Testing Diesel Fuel 116
Minimizing the Effect of Cold Weather on Diesel Engines 117
Alternative and Synthetic Lubricants 117
Mixing of Lubricants 118
Lubricant Storage 118
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 118
Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines 119
Hydraulic Oil 120
Swing Gear Case and Travel Gear Case Oils 121
Pump Drive Gear Case Oil 121
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 122
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 123
Drain Intervals for Diesel Engine Coolant 124
John Deere COOL-GARD™ II Coolant Extender 124
Supplemental Coolant Additives 124
Operating in Warm Temperature Climates 125
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 126
Testing Diesel Engine Coolant 127
Disposing of Coolant 127
Maintenance—Periodic Maintenance 128
Service Machine at Specified Intervals 128
Check the Hour Meter Regularly 128
Prepare Machine for Maintenance 129
Open Engine Cover for Service 130
Open Access Doors for Service 130
Fuel Tank 131
Hydraulic Breaker Attachment 131
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 131
Service Intervals 132
Required Parts 134
Maintenance—As Required 136
Drain Fuel Tank Sump 136
Remove and Clean Fuel Tank Inlet Screen 136
Clean Radiator Air Inlet Screen 137
Check and Adjust V-Belts 138
Clean Rear Camera Lens 140
Check and Clean Air Cleaner Dust Unloader Valve 140
Drain Primary Fuel Filter and Water Separators 141
Drain Final Fuel Filter and Water Separators 141
Check Windshield Washer Fluid Level 142
Check and Adjust Track Sag 142
Check Coolant 144
Clean and Tighten Battery Terminals 144
Maintenance—Every 10 Hours or Daily 145
Check Coolant Level in Recovery Tank 145
Check Engine Oil Level 147
Check Hydraulic Oil Level 149
Lubricate Working Tool Pivots and Links 150
Lubricate Hydraulic Coupler—If Equipped 150
Maintenance—Every 50 Hours 151
Lubricate Front End Pin Joints 151
Maintenance—Every 100 Hours 152
Inspect and Re-Torque Track Hardware 152
Maintenance—Every 250 Hours 153
Check Battery Electrolyte Level and Terminals 153
Check Swing Gear Case Oil Level 155
Check Travel Gear Case Oil Level 155
Check Pump Drive Gear Case Oil Level 156
Drain Hydraulic Tank Sump 157
Take Engine Oil Sample 157
Maintenance—Every 500 Hours 158
Lubricate Swing Bearing Gear 158
Drain and Refill Engine Oil and Replace Filters 159
Check Air Intake Hoses 160
Replace Primary Fuel Filter and Water Separators 160
Replace Final Fuel Filter and Water Separators 161
Lubricate Swing Bearing 161
Clean Cab Fresh Air and Cab Recirculating Air Filters 162
Take Fluid Samples 162
Maintenance—Every 1000 Hours 163
Drain and Refill Swing Gear Case Oil 163
Check Coolant 163
Replace Air Conditioner V-Belt 164
Adjust Engine Valve Lash 164
Replace Air Cleaner Elements 165
Drain and Refill Pump Drive Gear Case Oil 166
Replace Pilot System Oil Filter 167
Replace Hydraulic Tank Cap Breather Element 168
Replace Hydraulic Tank Oil Filter 169
Replace Pump Case Drain Filter 170
Maintenance—Every 2000 Hours 171
Drain and Refill Travel Gear Case Oil 171
Maintenance—Every 4000 Hours 172
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 172
Drain Cooling System 174
Cooling System Fill and Deaeration Procedure 175
Maintenance—Every 4500 Hours 176
Service Exhaust Filter 176
Miscellaneous—Machine 177
Bleed Fuel System 177
Bleed Air From Hydraulic System 178
Using Grease Gun 179
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 180
Do Not Service Control Valves, Cylinders, Pumps, or Motors 180
Precautions for Alternator and Regulator 180
Using Booster Batteries—24-Volt System 181
Handling, Checking, and Servicing Batteries Carefully 182
Using Battery Charger 183
Replacing Batteries 185
Welding On Machine 185
Welding Near Electronic Control Units 186
Keep Electronic Control Unit Connectors Clean 186
Clean the Machine Regularly 186
Adding 12-Volt Accessories 187
JDLink Machine Monitoring System (MMS)—If Equipped 187
Replacing Fuses 188
Replacing Bucket Teeth 190
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 191
Replacing Bucket Teeth—TK Series 191
Bucket Remove and Install 192
Track Sag General Information 195
Check Track Shoe Hardware 195
Hardware Torque Specifications 195
Unified Inch Bolt and Screw Torque Values 196
Metric Bolt and Screw Torque Values 197
Miscellaneous—Transporting 198
Transporting the Machine by Trailer 198
Types of Packings for Transportation 199
Packing Dimensions and Weights for Transportation 199
Transportation Exhaust Pipe 204
Retracting or Extending the Side Frame 206
Retracting the Side Frame 206
Extending the Side Frame 207
Miscellaneous—Machine Assembly 211
Precautions for Assembling 211
Precautions for Lifting Work 211
Precautions for Operating Machine 211
Avoid High-Pressure Fluids 211
Installation Sequence 212
Installing Boom Cylinders 212
Installing Boom 215
Connecting Hoses Between Boom and Machine 216
Connecting Boom Cylinder Rod 218
Installing Arm 219
Connecting Arm Cylinder Rod 220
Connecting Bucket Cylinder Hoses 221
Installing Bucket 222
Lubricate Working Tool Pivots and Links 222
Extending the Side Frame 222
Checking Hydraulic Oil Level 222
Installing Counterweight (With Hydraulic Removal Option) 223
Installing Counterweight (Without Hydraulic Removal Option) 223
Miscellaneous—Operational Checkout 224
Operational Checkout 224
Diagnostic Trouble Code Check 224
Operational Checks—Key Switch Off, Engine Off Checks 224
Operational Checks—Key Switch On, Engine Off Checks 227
Operational Checks—Key Switch On, Engine On Checks 236
Miscellaneous—Troubleshooting 268
Troubleshooting Procedure 268
Engine 269
Electrical System 273
Hydraulic System 275
Hydraulic Counterweight 277
Miscellaneous—Storage 278
Prepare Machine for Storage 278
Monthly Storage Procedure 278
Miscellaneous—Machine Numbers 280
Record Product Identification Number (PIN) 280
Record Engine Serial Number 280
Record Travel Motor Serial Numbers 280
Record Swing Motor Serial Numbers 281
Hydraulic Pump Serial Numbers 281
Record Hydraulic Coupler Serial Number—If Equipped 281
Keep Proof of Ownership 281
Keep Machines Secure 282
Miscellaneous—Specifications 283
Engine Specifications 283
Drain and Refill Capacities 283
Machine Specifications 284
Working Ranges 286
Lift Capacity—Arm: 3 7 m (12 ft 2 in ); Bucket: 3 5 m³ (4 58 yd³); Shoe: 650 mm (26 in ) 289
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 9 m³ (3 79 yd³); Shoe: 650 mm (26 in ) 291
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 2 3 m³ (3 01 yd³); Shoe: 650 mm (26 in ) 293
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in ); Bucket: 4 5 m³ (5 89 yd³); Shoe: 650 mm (26 in ) 295
Lift Capacity—Arm: 3 7 m (12 ft 2 in ); Bucket: 3 5 m³ (4 58 yd³); Shoe: 750 mm (30 in ) 297
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 9 m³ (3 79 yd³); Shoe: 750 mm (30 in ) 299
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 2 3 m³ (3 01 yd³); Shoe: 750 mm (30 in ) 301
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in ); Bucket: 4 5 m³ (5 89 yd³); Shoe: 750 mm (30 in ) 303
Lift Capacity—Arm: 3 7 m (12 ft 2 in ); Bucket: 3 5 m³ (4 58 yd³); Shoe: 900 mm (36 in ) 305
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 9 m³ (3 79 yd³); Shoe: 900 mm (36 in ) 307
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 2 3 m³ (3 01 yd³); Shoe: 900 mm (36 in ) 309
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in ); Bucket: 4 5 m³ (5 89 yd³); Shoe: 900 mm (36 in ) 311
Lift Capacity—Arm: 3 7 m (12 ft 2 in ); Bucket: 3 5 m³ (4 58 yd³); Shoe: 1020 mm (40 in ) 313
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 9 m³ (3 79 yd³); Shoe: 1020 mm (40 in ) 315
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 2 3 m³ (3 01 yd³); Shoe: 1020 mm (40 in ) 317
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in ); Bucket: 4 5 m³ (5 89 yd³); Shoe: 1020 mm (40 in ) 319
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 650 mm (26 in ); CWT Std + 1000 kg (2,205 lb) 321
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 650 mm (26 in ); CWT Std + 1000 kg (2,205 lb) 323
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 650 mm (26 in ); CWT Std 325
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 650 mm (26 in ); CWT Std 327
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 750 mm (30 in ); CWT Std + 1000 kg (2,205 lb) 329
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 750 mm (30 in ); CWT Std + 1000 kg (2,205 lb) 331
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 750 mm (30 in ); CWT Std 333
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 750 mm (30 in ); CWT Std 335
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 900 mm (36 in ); CWT Std + 1000 kg (2,205 lb) 337
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 900 mm (36 in ); CWT Std + 1000 kg (2,205 lb) 339
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 900 mm (36 in ); CWT Std 341
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 900 mm (36 in ); CWT Std 343
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 1020 mm (40 in ); CWT Std + 1000 kg (2,205 lb) 345
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 1020 mm (40 in ); CWT Std + 1000 kg (2,205 lb) 347
Lift Capacity—Arm: 4 4 m (14 ft 5 in ); Bucket: 2 0 m³ (2 63 yd³); Shoe: 1020 mm (40 in ); CWT Std 349
Lift Capacity—Arm: 5 4 m (17 ft 9 in ); Bucket: 1 9 m³ (2 48 yd³); Shoe: 1020 mm (40 in ); CWT Std 351
Page Number 13
Section 1-1 19
Section 1-2 20
Section 1-3 27
Section 1-4 32
Section 1-5 35
Section 2-1 37
Section 2-2 56
Section 2-3 81
Section 3-1 115
Section 3-2 128
Section 3-3 136
Section 3-4 145
Section 3-5 151
Section 3-6 152
Section 3-7 153
Section 3-8 158
Section 3-9 163
Section 3-10 171
Section 3-11 172
Section 3-12 176
Section 4-1 177
Section 4-2 198
Section 4-3 211
Section 4-4 224
Section 4-5 268
Section 4-6 278
Section 4-7 280
Section 4-8 283

S.V 04/24