John Deere 870GLC Excavator Operator’s Manual OMT364687X19 PDF

Description

John Deere 870GLC Excavator Operator’s Manual OMT364687X19 – PDF DOWNLOAD

Part Number (P/N): OMT364687X19_34
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 870GLC
Serial Number (Serial): 1FF870GX_ _F890001

TABLE OF CONTENTS:

John Deere 870GLC Excavator Operator’s Manual OMT364687X19 – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Control Pattern Selector—If Equipped 25
Add Cab Guarding for Special Uses 25
Inspect Machine 26
Stay Clear of Moving Parts 26
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 27
Work In Ventilated Area 27
Avoid Static Electricity Risk When Refueling 28
Prevent Fires, Clean Debris From Machine 29
In Case of Machine Fire 29
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Handle Starting Fluid Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Prepare for Emergencies 31
Clean Debris from Machine 32
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Prevent Unintended Machine Movement 34
Avoid Work Site Hazards 34
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Avoid Machine Tip Over 36
Inspect and Maintain ROPS 36
Travel Safely 37
Prevent Acid Burns 37
Use Special Care When Lifting Objects 38
Add and Operate Attachments Safely 38
Safety—Maintenance Precautions 39
Park and Prepare for Service Safely 39
Service Cooling System Safely 39
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 40
Drive Metal Pins Safely 40
Safety—Safety Signs and Other Instructions 41
Safety Signs and Other Instructions 41
Safety Signs Installed on Hydraulic Coupler—If Equipped 48
Operation—Operator’s Station 49
Pedals, Levers, and Panels 49
Switch Panel 50
Switch Panel Functions 51
Rear Left Panel 52
Horn 52
Power Boost Button 53
Pilot Shutoff Lever 53
Engine Stop Switch 54
Left Console 54
Travel Alarm and Travel Alarm Cancel Switch 54
Seat Heater Switch 55
Boom Mode Switch 55
Reversing Fan Switch 56
Counterweight Removal or Install Switch—If Equipped 57
Rear Light Switch—If Equipped 57
Right Console 58
Aftertreatment Device Regeneration Switch 58
Right Enable Switch—If Equipped 59
Cab Heater and Air Conditioner 60
Selecting Display Between Celsius and Fahrenheit 61
Operating the AM/FM Radio 62
Fire Extinguisher Mounting Location 63
Alternative Exit Tool 63
Cab Dome Light Switch 64
Opening Upper Front (Alternative Exit) Window 64
Removing and Storing the Lower Front Window 65
Opening Cab Door Window 65
Opening and Closing the Polycarbonate-Type Roof Exit Cover 66
Adjusting the Air Suspension Seat 66
Adjusting Pilot Control Lever Console Height 67
Operation—Monitor Operation 68
Monitor 68
Monitor Functions 69
Aftertreatment Indicators Overview 71
Monitor Start-Up 72
Main Menu 73
Main Menu—Alarm List 74
Main Menu—Air Conditioner 80
Main Menu—Radio 82
Main Menu—Work Mode 83
Main Menu—Setting Menu 84
Main Menu—Setting Menu—Date and Time 85
Main Menu—Setting Menu—Attachment Name Input 85
Main Menu—Setting Menu—Auto-Shutdown 86
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 87
Main Menu—Setting Menu—Sub Meter Selection 88
Main Menu—Setting Menu—Rear View Camera Monitor 89
Main Menu—Setting Menu—Display Item Selection 90
Main Menu—Setting Menu—Brightness Adjustment 90
Main Menu—Setting Menu—Language 90
Main Menu—Setting Menu—Unit Selection 91
Main Menu—Setting Menu—Main Menu Sequence Change 91
Main Menu—Information Menu 92
Main Menu—Information Menu—Operation 93
Main Menu—Information Menu—Maintenance 94
Main Menu—Information Menu—Troubleshooting 94
Main Menu—Information Menu—Monitoring 95
Operation—Operating the Machine 96
Before Starting Work 96
Inspect Machine Daily Before Starting 96
Battery Disconnect Switch 97
Starting Engine 98
Cold Weather Start Aid 99
Cold Weather Warm-Up 100
Operate Within Machine Limits 101
Digging and Grading Operation 102
Travel Pedals and Levers 103
Aftertreatment Device 104
Aftertreatment Device Regeneration 106
Selective Catalytic Reduction (SCR) System Overview 108
Control Lever Pattern Operation 109
Mechanical Control Lever Pattern Selector—If Equipped 110
Control Lever Pattern Conversion 111
Operating in Water and Mud 112
Driving Up a Steep or Slippery Slope 112
Lifting 113
Towing-Recovery Procedure 114
Lower Boom With Engine Stopped 115
Parking the Machine 116
Lifting the Machine 117
Counterweight Removal With Hydraulic Removal Option—If Equipped 118
Counterweight Installation With Hydraulic Removal Option—If Equipped 124
Locking the Hydraulic Coupler to the Attachment—If Equipped 130
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 132
Maintenance—Machine 134
Required Emission-Related Information 134
Diesel Fuel 134
Diesel Fuel Specifications 134
Lubricity of Diesel Fuel 135
Handling and Storing Diesel Fuel 135
Biodiesel Fuel 136
Testing Diesel Fuel 136
Supplemental Diesel Fuel Additives 137
Fuel Filters 137
Minimizing the Effect of Cold Weather on Diesel Engines 138
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 139
Refilling Diesel Exhaust Fluid (DEF) Tank 140
Testing Diesel Exhaust Fluid (DEF) 141
Storing Diesel Exhaust Fluid (DEF) 141
Disposal of Diesel Exhaust Fluid (DEF) 142
Alternative and Synthetic Lubricants 142
Mixing of Lubricants 142
Lubricant Storage 142
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 143
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 144
Oil Filters 144
Hydraulic Oil 145
Swing Gear Case and Travel Gear Case Oils 146
Pump Drive Gear Case Oil 146
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 147
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 148
Water Quality for Mixing with Coolant Concentrate 149
Operating in Warm Temperature Climates 149
Testing Coolant Freeze Point 150
Disposing of Coolant 150
Maintenance—Periodic Maintenance 151
Service Machine at Specified Intervals 151
Check the Hour Meter Regularly 151
Prepare Machine for Maintenance 152
Open Engine Cover for Service 153
Open Access Doors for Service 153
Fuel Tank 154
Hydraulic Breaker Attachment 154
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 154
Service Intervals 155
Required Parts 157
Maintenance—As Required 158
Drain Fuel Tank Sump 158
Remove and Clean Fuel Tank Inlet Screen 158
Clean Radiator Air Inlet Screen 159
Check and Adjust V-Belts 160
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Inlet Screen 162
Clean Rear Camera Lens 163
Check and Clean Air Cleaner Dust Unloader Valve 163
Drain Primary Fuel Filter and Water Separators 164
Drain Primary Water Separators 164
Check Windshield Washer Fluid Level 165
Check and Adjust Track Sag 165
Maintenance—Every 10 Hours or Daily 167
Check Coolant Level in Recovery Tank 167
Check Engine Oil Level 169
Check Hydraulic Tank Oil Level 171
Lubricate Working Tool Pivots and Links 172
Lubricate Hydraulic Coupler—If Equipped 172
Maintenance—Every 50 Hours 173
Lubricate Front End Pin Joints 173
Maintenance—Every 100 Hours 174
Inspect and Re-Torque Track Hardware 174
Maintenance—Every 250 Hours 175
Check Battery Electrolyte Level and Terminals 175
Check Swing Gear Case Oil Level 177
Check Travel Gear Case Oil Level 177
Check Pump Drive Gear Case Oil Level 178
Drain Water and Sediment From Hydraulic Tank Sump 179
Take Engine Oil Sample 179
Maintenance—Every 500 Hours 180
Lubricate Swing Bearing Gear 180
Drain and Refill Engine Oil and Replace Filters 181
Check Air Intake Hoses 182
Replace Primary Fuel Filter and Water Separators 182
Replace Final Fuel Filters 183
Lubricate Swing Bearing 183
Clean Cab Fresh Air and Cab Recirculating Air Filters 184
Take Fluid Samples 184
Maintenance—Every 1000 Hours 185
Drain and Refill Swing Gear Case Oil 185
Check Coolant Condition 186
Replace Air Conditioner V-Belt 186
Adjust Engine Valve Lash 187
Replace Air Cleaner Elements 188
Drain and Refill Pump Drive Gear Case Oil 189
Replace Pilot System Oil Filter 190
Replace Hydraulic Tank Oil Filters 191
Replace Pump Case Drain Filter 192
Maintenance—Every 2000 Hours 193
Drain and Refill Travel Gear Case Oil 193
Replace Primary Water Separators 194
Maintenance-Initial Service—3000 Hours 195
Arm Structural Inspection 195
Boom Structural Inspection 197
Maintenance—Every 4000 Hours 199
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 199
Replace Hydraulic Tank Vent Cap Filter 201
Drain Cooling System 202
Cooling System Fill and Deaeration Procedure 203
Maintenance—Every 4500 Hours 204
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 204
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter 204
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 205
Miscellaneous—Machine 206
Bleed Fuel System 206
Bleed Air From Hydraulic System 207
Bleed Coolant System 207
Using Grease Gun 208
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 209
Do Not Service Control Valves, Cylinders, Pumps, or Motors 209
Precautions for Alternator and Regulator 209
Handling, Checking, and Servicing Batteries Carefully 210
Using Battery Charger 211
Using Booster Batteries—24-Volt System 213
Replacing Batteries 213
Fluid Sampling Test Ports 214
Welding on Machine 214
Keep Electronic Control Unit Connectors Clean 215
Clean the Machine Regularly 215
Adding 12-Volt Accessories 215
JDLink Machine Monitoring System (MMS)—If Equipped 215
Replacing Fuses 216
Replacing Bucket Teeth 218
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 219
Replacing Bucket Teeth—TK Series 219
Bucket Remove and Install 220
Track Sag General Information 223
Check Track Shoe Hardware 223
Hardware Torque Specifications 223
Unified Inch Bolt and Screw Torque Values 224
Metric Bolt and Screw Torque Values 225
Miscellaneous—Transporting 226
Transporting the Machine by Trailer 226
Types of Packings for Transportation 227
Packing Dimensions and Weights for Transportation 227
Retracting or Extending the Side Frame 233
Retracting the Side Frame 233
Extending the Side Frame 234
Miscellaneous—Machine Assembly 237
Precautions for Assembling 237
Precautions for Lifting Work 237
Precautions for Operating Machine 237
Avoid High-Pressure Fluids 237
Installation Sequence 238
Installing Boom Cylinders 238
Installing Boom 241
Connecting Hoses Between Boom and Machine 242
Connecting Boom Cylinder Rod 244
Installing Arm 245
Connecting Arm Cylinder Rod 246
Connecting Bucket Cylinder Hoses 247
Installing Bucket 248
Lubricate Working Tool Pivots and Links 248
Extending the Side Frame 248
Checking Hydraulic Oil Level 248
Installing Counterweight (With Hydraulic Removal Option) 249
Installing Counterweight (Without Hydraulic Removal Option) 249
Miscellaneous—Operational Checkout 250
Operational Checkout 250
Diagnostic Trouble Code Check 250
Operational Checks—Key Switch Off, Engine Off Checks 250
Operational Checks—Key Switch On, Engine Off Checks 253
Operational Checks—Key Switch On, Engine On Checks 264
Miscellaneous—Troubleshooting 296
Troubleshooting Procedure 296
Engine 297
Electrical System 301
Hydraulic System 304
Hydraulic Counterweight 306
Miscellaneous—Storage 307
Prepare Machine for Storage 307
Monthly Storage Procedure 308
Preparing Engine for Long-Term Storage 309
Removing Engine From Long-Term Storage 310
Miscellaneous—Machine Numbers 311
Record Product Identification Number (PIN) 311
Record Engine Serial Number 311
Record Travel Motor Serial Numbers 311
Record Swing Motor Serial Numbers 312
Record Hydraulic Pump Serial Numbers 312
Record Hydraulic Coupler Serial Number—If Equipped 312
Keep Proof of Ownership 313
Keep Machines Secure 313
Miscellaneous—Specifications 314
Engine Specifications 314
Drain and Refill Capacities 314
Machine Specifications 315
Working Ranges 317
Lift Capacity—Arm: 3 7 m (12 ft 2 in); Boom: 8 4 m (27 ft 7 in); Bucket: 3 5 m³ (4 58 yd³); Shoe: 650 mm (26 in) 321
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 9 m³ (3 79 yd³); Shoe: 650 mm (26 in) 323
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 3 m³ (3 01 yd³); Shoe: 650 mm (26 in) 325
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in); Boom: 7 10 m (23 ft 4 in); Bucket: 4 5 m³ (5 89 yd³); Shoe: 650 mm (26 in) 327
Lift Capacity—Arm: 3 7 m (12 ft 2 in); Boom: 8 4 m (27 ft 7 in); Bucket: 3 5 m³ (4 58 yd³); Shoe: 750 mm (30 in) 329
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 9 m³ (3 79 yd³); Shoe: 750 mm (30 in) 331
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 3 m³ (3 01 yd³); Shoe: 750 mm (30 in) 333
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in); Boom: 7 10 m (23 ft 4 in); Bucket: 4 5 m³ (5 89 yd³); Shoe: 750 mm (30 in) 335
Lift Capacity—Arm: 3 7 m (12 ft 2 in); Boom: 8 4 m (27 ft 7 in); Bucket: 3 5 m³ (4 58 yd³); Shoe: 900 mm (36 in) 337
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 9 m³ (3 79 yd³); Shoe: 900 mm (36 in) 339
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 3 m³ (3 01 yd³); Shoe: 900 mm (36 in) 341
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in); Boom: 7 10 m (23 ft 4 in); Bucket: 4 5 m³ (5 89 yd³); Shoe: 900 mm (36 in) 343
Lift Capacity—Arm: 3 7 m (12 ft 2 in); Boom: 8 4 m (27 ft 7 in); Bucket: 3 5 m³ (4 58 yd³); Shoe: 1020 mm (40 in) 345
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 9 m³ (3 79 yd³); Shoe: 1020 mm (40 in) 347
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 8 4 m (27 ft 7 in); Bucket: 2 3 m³ (3 01 yd³); Shoe: 1020 mm (40 in) 349
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in); Boom: 7 10 m (23 ft 4 in); Bucket: 4 5 m³ (5 89 yd³); Shoe: 1020 mm (40 in) 351
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 650 mm (26 in); CWT: Std + 1000 kg (2205 lb) 353
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 650 mm (26 in); CWT: Std + 1000 kg (2205 lb) 355
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 650 mm (26 in); CWT: Std 357
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 650 mm (26 in); CWT: Std 359
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 750 mm (30 in); CWT: Std + 1000 kg (2205 lb) 361
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 750 mm (30 in); CWT: Std + 1000 kg (2205 lb) 363
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 750 mm (30 in); CWT: Std 365
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 750 mm (30 in); CWT: Std 367
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 900 mm (36 in); CWT: Std + 1000 kg (2205 lb) 369
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 900 mm (36 in); CWT: Std + 1000 kg (2205 lb) 371
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 900 mm (36 in); CWT: Std 373
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 900 mm (36 in); CWT: Std 375
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 1020 mm (40 in); CWT: Std + 1000 kg (2205 lb) 377
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 1020 mm (40 in); CWT: Std + 1000 kg (2205 lb) 379
Lift Capacity—Arm: 4 4 m (14 ft 5 in); Boom: 10 0 m (32 ft 10 in); Bucket: 2 0 m³ (2 63 yd³); Shoe: 1020 mm (40 in); CWT: Std 381
Lift Capacity—Arm: 5 4 m (17 ft 9 in); Boom: 10 0 m (32 ft 10 in); Bucket: 1 9 m³ (2 48 yd³); Shoe: 1020 mm (40 in); CWT: Std 383
Page Number 17
Section 1-1 23
Section 1-2 24
Section 1-3 33
Section 1-4 39
Section 1-5 41
Section 2-1 49
Section 2-2 68
Section 2-3 96
Section 3-1 134
Section 3-2 151
Section 3-3 158
Section 3-4 167
Section 3-5 173
Section 3-6 174
Section 3-7 175
Section 3-8 180
Section 3-9 185
Section 3-10 193
Section 3-11 195
Section 3-12 199
Section 3-13 204
Section 4-1 206
Section 4-2 226
Section 4-3 237
Section 4-4 250
Section 4-5 296
Section 4-6 307
Section 4-7 311
Section 4-8 314

S.V 04/24