John Deere 870GLC Excavator Operator’s Manual OMT489514X019 PDF

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John Deere 870GLC Excavator Operator’s Manual OMT489514X019 – PDF DOWNLOAD

TABLE OF CONTENTS:

John Deere 870GLC Excavator Operator’s Manual OMT489514X019 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Operate Only If Qualified 24
Recognize Safety Information 24
Follow Safety Instructions 24
Prepare for Emergencies 25
Wear Protective Equipment 25
Protect Against Noise 25
Inspect Machine 26
Stay Clear of Moving Parts 26
Avoid Unauthorized Machine Modifications 26
Control Pattern 26
Control Pattern Selector—If Equipped 26
Avoid High-Pressure Oils and Fluids 27
Work In Ventilated Area 27
Avoid Static Electricity Risk When Refueling 28
High Debris Applications 28
Prevent Fires, Clean Debris From Machine 29
In Case of Machine Fire 29
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Handle Starting Fluid Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Add Cab Guarding for Special Uses 31
Safety—Operating Precautions 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Heated and Ventilated Operator’s Seat 33
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 34
Keep Riders Off Machine 34
Avoid Backover Accidents 35
Avoid Machine Tip Over and Machine Damage 35
Use Special Care When Lifting Objects 36
Avoid Power Lines 36
Use Care When Swinging Machine 36
Operate Boom With Care 37
Inspect and Maintain ROPS 37
Operating on Slopes 37
Travel Safely 38
Prevent Acid Burns 38
Add and Operate Attachments Safely 38
Safety—Maintenance Precautions 39
Park and Prepare for Service Safely 39
Service Machines Safely 39
Service Cooling System Safely 40
Service Accumulator Systems Safely 40
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 41
Drive Metal Pins Safely 41
Use Proper Lifting Equipment 41
Safety—Safety Signs and Other Instructions 42
Safety Signs and Other Instructions 42
Hydraulic Coupler Safety Signs—If Equipped 52
Operation—Operator’s Station 53
Pedals, Levers, and Panels 53
Switch Panel 54
Switch Panel Functions 55
Rear Left Panel 56
Horn 56
Power Boost Button 57
Pilot Shutoff Lever 57
Engine Stop Switch 58
Left Console 58
Travel Alarm and Travel Alarm Cancel Switch 58
Seat Heater Switch 59
Boom Mode Switch 59
Auto-Lubrication Switch—If Equipped 59
Reversing Fan Switch—If Equipped 60
Rear Light Switch—If Equipped 60
Right Console 61
Right Enable Switch—If Equipped 61
Cab Heater and Air Conditioner 62
Selecting Display Between Celsius and Fahrenheit 63
Operating the AM/FM Radio 64
Fire Extinguisher Mounting Location 65
Secondary Exit Tool 65
Cab Dome Light Switch 66
Opening Upper Front (Secondary Exit) Window 66
Removing and Storing the Lower Front Window 67
Opening Cab Door Window 67
Opening and Closing the Polycarbonate Type Roof Exit Cover 68
Adjusting the Air Suspension Seat 68
Adjusting Pilot Control Lever Console Height 69
Operation—Monitor Operation 70
Monitor 70
Monitor Functions 71
Monitor Start-Up 72
Main Menu 73
Main Menu—Alarm List 74
Main Menu—Air Conditioner 79
Main Menu—Radio 81
Main Menu—Work Mode 82
Main Menu—Setting Menu 83
Main Menu—Setting Menu—Date and Time 84
Main Menu—Setting Menu—Attachment Name Input 84
Main Menu—Setting Menu—Auto-Shutdown 85
Main Menu—Setting Menu—Sub Meter Selection 85
Main Menu—Setting Menu—Rear View Camera Monitor 86
Main Menu—Setting Menu—Display Item Selection 87
Main Menu—Setting Menu—Brightness Adjustment 87
Main Menu—Setting Menu—Language 87
Main Menu—Setting Menu—Unit Selection 88
Main Menu—Setting Menu—Main Menu Sequence Change 88
Main Menu—Information Menu 89
Main Menu—Information Menu—Operation 90
Main Menu—Information Menu—Maintenance 91
Main Menu—Information Menu—Troubleshooting 91
Main Menu—Information Menu—Monitoring 91
Operation—Operating the Machine 92
Before Starting Work 92
Operator’s Daily Machine Check Before Starting 92
Battery Disconnect Switch 92
Starting Engine 93
Cold Weather Start Aid 94
Cold Weather Warmup 95
Operate Within Machine Limits 96
Digging and Grading Operation 97
Travel Pedals and Levers 98
Control Lever Pattern Operation 99
Control Lever Pattern Conversion 100
Operating in Water and Mud 101
Driving Up a Steep or Slippery Slope 101
Lifting 102
Towing Machine 102
Lower Boom With Engine Stopped 103
Parking the Machine 104
Lifting the Machine 105
Locking the Hydraulic Coupler to the Attachment—If Equipped 106
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 108
Maintenance—Machine 110
Required Emission-Related Information 110
Alternative and Synthetic Lubricants 110
Lubricant Storage 110
Mixing of Lubricants 110
Diesel Fuel 111
Lubricity of Diesel Fuel 111
Handling and Storing Diesel Fuel 112
Biodiesel Fuel 113
Testing Diesel Fuel 114
Supplemental Diesel Fuel Additives 114
Fuel Filters 114
Minimizing the Effect of Cold Weather on Diesel Engines 115
Diesel Engine Break-In™ Oil 116
Diesel Engine Oil — Tier 3 and Stage IIIA 117
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 118
Diesel Engine Oil Service Interval for Operation at High Altitude 119
Oil Filters 119
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 120
Water Quality for Mixing with Coolant Concentrate 121
Operating in Warm Temperature Climates 121
Testing Coolant Freeze Point 122
Disposing of Coolant 122
Hydraulic Oil 123
Swing Gear Case and Travel Gear Case Oils 124
Pump Drive Gear Case Oil 124
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 125
Maintenance—Periodic Maintenance 126
Service Machine at Specified Intervals 126
Check the Hour Meter Regularly 126
Prepare Machine for Maintenance 127
Open Engine Cover for Service 128
Open Access Doors for Service 128
Fuel Tank 129
Hydraulic Breaker Attachment 129
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 129
Service Intervals 130
Required Parts 132
Maintenance Legend 133
Maintenance—As Required 135
Drain Water and Sediment from Fuel Tank Sump 135
Remove and Clean Fuel Tank Inlet Screen 135
Clean Radiator Air Inlet Screen 136
Clean Rear Camera Lens 137
Check and Clean Air Cleaner Dust Unloader Valve 138
Drain Primary Fuel Filter and Water Separators 138
Drain Final Fuel Filter and Water Separators 139
Check Windshield Washer Fluid Level 139
Check and Adjust Track Sag 140
Clean and Tighten Battery Terminals 141
Maintenance—Every 10 Hours or Daily 142
Check Coolant Level in Recovery Tank 142
Check Engine Oil Level 144
Check Hydraulic Oil Level 146
Lubricate Working Tool Pivots and Links 147
Lubricate Hydraulic Coupler—If Equipped 147
Maintenance—Initial Service—Every 50 Hours 148
Check and Adjust Drive Belt Tension 148
Maintenance—Every 50 Hours 149
Lubricate Front End Pin Joints 149
Maintenance—Every 100 Hours 150
Inspect and Re-Torque Track Hardware 150
Check and Adjust Drive Belt Tension 151
Maintenance—Every 250 Hours 152
Check Hybrid Battery Electrolyte Level—If Equipped 152
Check Swing Gear Case Oil Level 154
Check Travel Gear Case Oil Level 154
Check Pump Drive Gear Case Oil Level 155
Check and Adjust Air Conditioner V-Belt 155
Drain Water and Sediment From Hydraulic Tank Sump 156
Clean Cab Fresh Air and Cab Recirculating Air Filters 157
Take Engine Oil Sample 157
Maintenance—Every 500 Hours 158
Lubricate Swing Bearing Gear 158
Drain and Refill Engine Oil and Replace Filters 159
Check Air Intake Hoses 160
Clean Fuel Solenoid Pump Strainer 160
Clean Radiator Air Inlet Screens 161
Replace Primary Fuel Filter and Water Separators 162
Replace Final Fuel Filter and Water Separators 163
Lubricate Swing Bearing 163
Take Fluid Samples 164
Maintenance—Every 1000 Hours 165
Drain and Refill Swing Gear Case Oil 165
Check Coolant Condition 166
Check and Adjust Engine Valve Lash 166
Replace Air Cleaner Elements 167
Drain and Refill Pump Drive Gear Case Oil 168
Replace Pilot System Oil Filter 169
Replace Hydraulic Tank Oil Filter 170
Replace Pump Case Drain Filter 171
Maintenance—Every 2000 Hours 172
Drain and Refill Travel Gear Case Oil 172
Maintenance—Every 4000 Hours 173
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 173
Drain Cooling System 175
Cooling System Fill and Deaeration Procedure 176
Replace Hydraulic Tank Cap Breather Element 176
Miscellaneous—Machine 178
Clean Machine Regularly 178
Inspect Seat Belt 179
Replacing Seat Belt 180
Bleed Fuel System 181
Bleed Air From Hydraulic System 182
Using Grease Gun 183
Auto-Lubrication System—If Equipped 184
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 185
Do Not Service Control Valves, Cylinders, Pumps, or Motors 186
Precautions for Alternator and Regulator 186
Handling, Checking, and Servicing Batteries Carefully 187
Using Battery Charger 188
Using Booster Batteries—24-Volt System 190
Replacing Batteries 190
Welding On Machine 191
Keep Electronic Control Unit Connectors Clean 191
Welding Near Electronic Control Units 192
Adding 12-Volt Accessories 192
JDLink Machine Monitoring System (MMS)—If Equipped 192
Replacing Fuses 193
Replacing Bucket Teeth 195
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 196
Replacing Bucket Teeth—TK Series 197
Bucket Remove and Install 198
Track Sag General Information 201
Check Track Shoe Hardware 202
Hardware Torque Specifications 202
Unified Inch Bolt and Screw Torque Values 203
Metric Bolt and Screw Torque Values 204
Miscellaneous—Transporting 205
Transporting the Machine by Trailer 205
Types of Packings for Transportation 206
Packing Dimensions and Weights for Transportation 206
Transportation Exhaust Pipe 212
Retracting or Extending the Side Frame 214
Retracting the Side Frame 214
Extending the Side Frame 215
Miscellaneous—Machine Assembly 219
Precautions for Assembling 219
Precautions for Lifting Work 219
Precautions for Operating Machine 219
Avoid High-Pressure Fluids 219
Installation Sequence 220
Installing Boom Cylinders 220
Installing Boom 223
Connecting Hoses Between Boom and Machine 224
Connecting Boom Cylinder Rod 226
Installing Arm 227
Connecting Arm Cylinder Rod 228
Connecting Bucket Cylinder Hoses 229
Installing Bucket 230
Lubricate Working Tool Pivots and Links 230
Extending the Side Frame 230
Checking Hydraulic Oil Level 230
Installing Counterweight (Without Hydraulic Removal Option) 231
Miscellaneous—Operational Checkout 232
Operational Checkout 232
Diagnostic Trouble Code Check 232
Operational Checks—Key Switch Off, Engine Off Checks 232
Operational Checks—Key Switch On, Engine Off Checks 235
Operational Checks—Key Switch On, Engine On Checks 245
Miscellaneous—Troubleshooting 274
Troubleshooting Procedure 274
Engine 275
Electrical System 278
Hydraulic System 280
Miscellaneous—Storage 282
Prepare Machine for Storage 282
Monthly Storage Procedure 282
Miscellaneous—Machine Numbers 284
Record Product Identification Number (PIN) 284
Record Engine Serial Number 284
Record Travel Motor Serial Numbers 284
Record Swing Motor Serial Numbers 285
Hydraulic Pump Serial Numbers 285
Record Hydraulic Coupler Serial Number—If Equipped 285
Keep Proof of Ownership 285
Keep Machines Secure 286
Miscellaneous—Specifications 287
Engine Specifications 287
Drain and Refill Capacities 287
Machine Specifications 288
Working Ranges 290
Lift Capacity—BE-Arm: 2 95 m (9 ft 8 in); Shoe: 650 mm (26 in) 291
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 32
Section 1-4 39
Section 1-5 42
Section 2-1 53
Section 2-2 70
Section 2-3 92
Section 3-1 110
Section 3-2 126
Section 3-3 135
Section 3-4 142
Section 3-5 148
Section 3-6 149
Section 3-7 150
Section 3-8 152
Section 3-9 158
Section 3-10 165
Section 3-11 172
Section 3-12 173
Section 4-1 178
Section 4-2 205
Section 4-3 219
Section 4-4 232
Section 4-5 274
Section 4-6 282
Section 4-7 284
Section 4-8 287

S.V 04/24