John Deere 9.0 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD

Description

John Deere 9.0 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 9.0 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD

P/N: OMRG37504_71
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 9.0L, 6090
Series: POWERTECH
Serial: TIER 2/STAGE II PLATFORM
Additional Information: 9.0 L Marine Diesel Engines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 9.0 L Marine Diesel Engines Operator’s Manual – PDF DOWNLOAD

Contents 7
Record Keeping 11
Record Engine Serial Number 11
Engine Option Codes 12
Record High-Pressure Fuel Pump Model and Serial Numbers 14
Record ECU Serial Number 14
Safety 15
Recognize Safety Information 15
Understand Signal Words 15
Follow Safety Instructions 15
Replace Safety Signs 16
California Proposition 65 Warning 16
Illuminate Work Area Safely 16
Work in Clean Area 16
Use Proper Tools 17
Live With Safety 17
Prevent Machine Runaway 17
Handle Fuel Safely—Avoid Fires 18
Prepare for Emergencies 18
Handle Starting Fluid Safely 18
In Case of Fire 19
Handle Fluids Safely—Avoid Fires 19
Avoid Static Electricity Risk When Refueling 20
Service Machines Safely 20
Wear Protective Clothing 20
Protect Against Noise 21
Handling Batteries Safely 21
Prevent Acid Burns 22
Stay Clear of Rotating Drivelines 22
Install All Guards 23
Practice Safe Maintenance 23
Remove Paint Before Welding or Heating 24
Avoid Heating Near Pressurized Fluid Lines 24
Avoid High-Pressure Fluids 24
Do Not Open High-Pressure Fuel System 25
Protect Against High Pressure Spray 25
Prevent Battery Explosions 25
Avoid Hot Exhaust 26
Work In Ventilated Area 26
Service Cooling System Safely 26
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Fuels, Lubricants, and Coolant 28
Diesel Fuel 28
Supplemental Diesel Fuel Additives 29
Lubricity of Diesel Fuel 29
Handling and Storing Diesel Fuel 29
Biodiesel Fuel 30
Testing Diesel Fuel 31
Fuel Filters 31
Minimizing the Effect of Cold Weather on Diesel Engines 32
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 33
Diesel Engine Oil — Marine Engines 34
Engine Oil and Filter Service Intervals — Tier 2 and Stage II — Marine Engines 35
Mixing of Lubricants 35
Alternative and Synthetic Lubricants 36
Lubricant Storage 36
Oil Filters 36
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 37
Water Quality for Mixing with Coolant Concentrate 38
Operating in Warm Temperature Climates 38
Testing Coolant Freeze Point 39
Disposing of Coolant 39
Instrument Panels 40
John Deere Instrument (Gauge) Panel 40
John Deere Instrument (Gauge) Panel (Continued) 41
PV101 Instrument Panels 42
PV101 Diagnostic Gauge — Using 44
PV101 Diagnostic Gauge — Main Menu 45
PV101 Diagnostic Gauge — Essential Menus 46
DG14 Diagnostic Gauge — Using 46
DG14 Diagnostic Gauge — Main Menu 47
DG14 Diagnostic Gauge — Essential Menus 48
PV480 Instrument Panel 49
PV480 Diagnostic Gauge — Using 50
PV480 Diagnostic Gauge — Main Menu 51
PV480 Diagnostic Gauge — Essential Menus 52
Main Menu Navigation 52
Engine Configuration Data 54
Accessing Stored Trouble Codes 55
Accessing Active Trouble Codes 57
Engine Shutdown Codes 59
Adjusting Backlighting 60
Adjusting Contrast 62
Selecting Units Of Measurement 64
Setup 1-Up Display 66
Setup 4-Up Display 71
HelmView Display Panel 76
Product Information 76
Display Features 76
Navigation 77
Setting up your display for the first time 79
Product Features 81
Reprogramming the Display 88
Group Numbers 89
Engine Operation 90
Sea Trials for Performance and Warranty 90
Marine Break-In Service 91
Auxiliary Gear Drive Limitations 93
Generator Set (Standby) Applications 93
Starting the Engine 94
Normal Engine Operation 96
Cold Weather Operation 96
Warming Engine 97
Idling Engine 97
Stopping the Engine 98
Using a Booster Battery or Charger 99
Lubrication and Maintenance 100
Required Emission-Related Information 100
Observe Service Intervals 100
Use Correct Fuels, Lubricants, and Coolant 101
Lubrication and Maintenance Service Interval Chart—Propulsion and Prime Power Units 102
Lubrication and Maintenance Service Interval Chart—Standby Generator Sets 103
Lubrication & Maintenance — Daily 104
Daily Prestarting Checks 104
Lubrication & Maintenance — 250 Hours/6 Months 107
Servicing Fire Extinguisher 107
Servicing Battery 107
Changing Engine Oil and Replacing Oil Filter 109
Visually Inspecting Coolant Pump 111
Checking Engine Mounts 111
Inspecting and Replacing Zinc Plugs (If Equipped) 112
Lubrication & Maintenance — 500 Hours/12 Months 113
Replace Closed Crankcase Vent Filter (If Equipped) 113
Checking Air Intake System 113
Checking Engine Electrical Ground Connections 113
Removing and Installing Fuel Filters 114
Checking Belt Tensioner Spring Tension and Belt Wear 116
Checking Belt Wear 117
Checking Tensioner Spring Tension 117
Checking Cooling System 118
Testing Diesel Engine Coolant 118
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 119
Pressure Testing Cooling System 120
Inspecting and Cleaning Heat Exchanger Core (Heat Exchanger Engines) 121
Removing, Inspecting, and Cleaning Engine Aftercooler Core 122
Installing Aftercooler Core 123
Replacing Sea Water Pump Impeller (If Equipped) 124
Lubrication & Maintenance — 2000 Hours/24 Months 125
Checking Crankshaft Vibration Damper 125
Checking and Adjusting Engine Speeds 125
Flushing And Refilling Cooling System 126
Bleeding Air From Cooling System 128
Testing Thermostats 129
Adjusting Valve Clearance 131
Overhauling Sea Water Pump (If Equipped) 133
Service As Required 134
Additional Service Information 134
Do Not Modify Fuel System 134
Drain Water From Fuel Filters 135
Adding Coolant 136
Pre-Start Cleaning Guide 137
Servicing Air Cleaner Filter Element 138
Replacing Air Cleaner Filter Element 139
Cleaning Primary Filter Element 139
Element Storage 139
Replacing Fan/Alternator Belt 140
Checking Fuses 140
Checking Electrical Wiring And Connections 140
Bleeding Fuel System 140
Checking Air Compressors (If Equipped) 141
Checking Refrigerant (A/C) Compressor (If Equipped) 141
Troubleshooting 142
General Troubleshooting Information 142
Sea Water Flow—Heat Exchanger Engines 144
Engine Troubleshooting 145
Engine Troubleshooting (Continued) 147
Engine Troubleshooting (Continued) 149
Lubrication System Troubleshooting 150
Cooling System Troubleshooting 153
Air Intake System Troubleshooting 155
Low Pressure Fuel System Troubleshooting 157
Retrieving Diagnostic Trouble Codes 158
Displaying Of Diagnostic Trouble Codes (DTCs) 158
Listing of Diagnostic Trouble Codes (DTCs) 159
Intermittent Fault Diagnostics 160
Precautions for Electrical System When Steam Cleaning Engine 161
Transition Harness Wiring Diagram 162
Engine Wiring Diagram for John Deere Main (Wheel House) Instrument Panel 166
Engine Wiring Diagram for John Deere Optional Fly Bridge Instrument Panel 168
Engine Wiring Diagram for John Deere Electronic Control Unit (ECU) – 12V or 24V 169
Precautions for Welding 174
Precautions For Welding On Vessels Equipped With Electronic Engine Control Unit (ECU) 174
Storage 175
Engine Storage Guidelines 175
Preparing Engine for Long Term Storage 176
Removing Engine from Long Term Storage 177
Specifications 178
General Marine Engine Specifications 178
Engine Power Specifications — Propulsion Applications 179
Engine Power Specifications — Generator Set Applications 180
Engine Crankcase Oil Fill Quantities 180
Unified Inch Bolt and Screw Torque Values 181
Metric Bolt and Screw Torque Values 182
Lubrication and Maintenance Records 183
Using Lubrication and Maintenance Records 183
Daily (Prestarting) Service 183
250 Hour/6 Month Service 183
500 Hours/12 Months Service 184
2000 Hour/24 Month Service 184
Service As Required 185
Warranty 186
John Deere Warranty in OEM Applications 186
Emissions Control System Certification Label 189
U S Marine Compression-Ignition Engine Emission Control Warranty Statement 190
European Union (EU) Declaration of Emissions Conformity 191
Service Literature 192
Technical Information 192
Page Number 7
Section 01 11
Section 05 15
Section 10 28
Section 15 40
Section 20 76
Section 25 90
Section 30 100
Section 35 104
Section 40 107
Section 45 113
Section 50 125
Section 55 134
Section 60 142
Section 65 175
Section 70 178
Section 75 183
Section 80 186
Section 85 192

S.V 04/24