John Deere 9.0 L Marine Engines (PowerTech™) Operator’s Manual PDF

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John Deere 9.0 L Marine Diesel Engines (PowerTech™) Operator’s Manual OMRG39578 – PDF DOWNLOAD

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John Deere 9.0 L Marine Diesel Engines (PowerTech™) Operator’s Manual OMRG39578 – PDF DOWNLOAD

• P/N: OMRG39578_12
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 9.0L, 6090
• Series: POWERTECH
• Serial: 6090SFM85/6090AFM85
• Description: 9.0 L Marine Diesel Engines (Tier 3/Stage III A Platform)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 9.0 L Marine Diesel Engines (PowerTech™) Operator’s Manual OMRG39578 – PDF DOWNLOAD

Contents 11
Record Keeping 15
Record Engine Serial Number 15
Engine Option Codes 16
Record High-Pressure Fuel Pump Model and Serial Numbers 18
Record Engine Control Unit (ECU) Serial Number 18
Safety 19
Recognize Safety Information 19
Understand Signal Words 19
Follow Safety Instructions 19
Replace Safety Signs 20
California Proposition 65 Warning 20
Illuminate Work Area Safely 20
Work in Clean Area 20
Use Proper Tools 21
Live With Safety 21
Prevent Machine Runaway 21
Handle Fuel Safely—Avoid Fires 22
Prepare for Emergencies 22
Handle Starting Fluid Safely 22
In Case of Fire 23
Handle Fluids Safely—Avoid Fires 23
Avoid Static Electricity Risk When Refueling 24
Service Machines Safely 24
Wear Protective Clothing 24
Protect Against Noise 25
Handling Batteries Safely 25
Prevent Acid Burns 26
Stay Clear of Rotating Drivelines 26
Install All Guards 27
Practice Safe Maintenance 27
Remove Paint Before Welding or Heating 28
Avoid Heating Near Pressurized Fluid Lines 28
Avoid High-Pressure Fluids 28
Do Not Open High-Pressure Fuel System 29
Protect Against High Pressure Spray 29
Prevent Battery Explosions 29
Avoid Hot Exhaust 30
Work In Ventilated Area 30
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Fuels, Lubricants, and Coolant 32
Diesel Fuel 32
Supplemental Diesel Fuel Additives 33
Lubricity of Diesel Fuel 33
Handling and Storing Diesel Fuel 33
Biodiesel Fuel 34
Testing Diesel Fuel 35
Fuel Filters 35
Minimizing the Effect of Cold Weather on Diesel Engines 36
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 37
Diesel Engine Oil — Marine Engines 38
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — Marine Engines 39
Mixing of Lubricants 40
Alternative and Synthetic Lubricants 40
Lubricant Storage 40
Oil Filters 40
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 41
Water Quality for Mixing with Coolant Concentrate 42
Operating in Warm Temperature Climates 42
Testing Coolant Freeze Point 43
Disposing of Coolant 43
Instrument Panels 44
Sea Trials for Performance and Warranty 44
John Deere Instrument (Gauge) Panel (Electronically Controlled Engines) 45
John Deere Instrument (Gauge) Panel (Electronically Controlled Engines) (Continued) 46
PV101 Instrument Panels 47
PV101 Diagnostic Gauge — Using 49
PV101 Diagnostic Gauge — Main Menu 50
PV101 Diagnostic Gauge — Essential Menus 51
DG14 Diagnostic Gauge — Using 51
DG14 Diagnostic Gauge — Main Menu 52
DG14 Diagnostic Gauge — Essential Menus 53
PV480 Instrument Panel 54
PV480 Diagnostic Gauge — Using 55
PV480 Diagnostic Gauge — Main Menu 56
PV480 Diagnostic Gauge — Essential Menus 57
Main Menu Navigation 57
Engine Configuration Data 59
Accessing Stored Diagnostic Trouble Codes 61
Accessing Active Diagnostic Trouble Codes 63
Engine Shutdown Diagnostic Trouble Codes 65
Adjusting Backlighting 66
Adjusting Contrast 68
Selecting Units Of Measurement 70
Setup 1-Up Display 72
Setup 4-Up Display 77
John Deere PowerSight 81
Engine Operation 82
Normal Engine Operation 82
Marine Break-In Service (6090AFM85 / 6090SFM85) 83
Marine Break-In Service (6090HFM85) 85
Auxiliary Gear Drive Limitations 87
Generator Set Power Units 87
Starting the Engine 88
Warming Engine 90
Idling Engine 90
Cold Weather Operation 91
Stopping the Engine 92
Using a Booster Battery or Charger 93
Welding Near Electronic Control Units 94
Keep Electronic Control Unit Connectors Clean 94
Lubrication and Maintenance 95
Required Emission-Related Information 95
Observe Service Intervals 95
Use Correct Fuels, Lubricants, and Coolant 96
Lubrication and Maintenance Service Interval Chart 97
Lubrication & Maintenance — Daily 99
Daily Prestarting Checks 99
Lubrication & Maintenance — 250 Hours/6 Months 100
Changing Engine Oil and Replacing Oil Filter 100
Servicing Fire Extinguisher 102
Servicing Battery 102
Visually Inspecting Coolant Pump 104
Checking Engine Mounts 104
Inspecting and Replacing Zinc Plugs (If Equipped) 105
Lubrication & Maintenance — 500 Hours/12 Months 107
Replacing Crankcase Ventilation Filter 107
Checking Air Intake System 108
Replacing Fuel Filters/Cleaning Water Separator 108
Checking Belt Wear 111
Checking Tensioner Spring Tension 111
Checking Cooling System 112
Pressure Testing Cooling System 113
Removing, Inspecting, and Cleaning Heat Exchanger Core 114
Installing Heat Exchanger Core 118
Removing, Inspecting, and Cleaning Engine Aftercooler Core 122
Installing Aftercooler Core 123
Checking and Adjusting Engine Speeds 123
Checking Engine Electrical Ground Connections 124
Replacing Sea Water Pump Impeller (If Equipped) 124
Lubrication & Maintenance — 2000 Hours/24 Months 126
Checking Crankshaft Vibration Damper 126
Checking and Adjusting Valve Clearance 126
Overhauling Sea Water Pump (If Equipped) 128
Lubrication & Maintenance — 4500 Hours/60 Months 129
Replace Crankshaft Vibration Damper 129
Lubrication & Maintenance — 6000 Hours/72 Months 130
Flushing And Refilling Cooling System 130
Testing Thermostats 131
Service As Required 134
Do Not Modify Fuel System 134
Draining Water From Fuel Filter 135
Adding Coolant 135
Pre-Start Cleaning Guide 136
Replacing Air Cleaner Filter Element 136
Element Storage 136
Replacing Alternator / Fan Belt 137
Bleeding Fuel System 138
Checking Air Compressors (If Equipped) 138
Checking Front Power Take-Off (PTO) 139
Checking Refrigerant (A/C) Compressor (If Equipped) 139
Troubleshooting 140
General Troubleshooting Information 140
Precautions for Welding 140
Engine Troubleshooting 141
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 153
Checking Fuses 154
Diagnostic Trouble Codes (DTCs) — Operation 156
Diagnostic Trouble Codes (DTCs) — Listing 157
Intermittent DTC Diagnostics 159
Storage 160
Engine Storage Guidelines 160
Preparing Engine for Long-Term Storage 160
Removing Engine from Long-Term Storage 161
Specifications 162
General Marine Engine Specifications 162
Engine Power And Speed Specifications 163
Engine Crankcase Oil Fill Quantities 164
Unified Inch Bolt and Screw Torque Values 165
Metric Bolt and Screw Torque Values 166
Lubrication and Maintenance Records 167
Using Lubrication and Maintenance Records 167
Daily (Prestarting) Service 167
250 Hours or 6 Months Service 167
500 Hours or 12 Months Service 168
2000 Hours or 24 Months Service 168
4500 Hours or 60 Months Service 169
6000 Hours or 72 Months Service 169
Service As Required 170
Warranty 171
John Deere Warranty in OEM Applications 171
Emissions Control System Certification Label 174
European Union (EU) Declaration of Emissions Conformity 174
U S Marine Compression-Ignition Engine Emission Control Warranty Statement 175
Page Number 11
Section 01 15
Section 05 19
Section 10 32
Section 15 44
Section 20 82
Section 25 95
Section 30 99
Section 35 100
Section 40 107
Section 45 126
Section 50 129
Section 55 130
Section 60 134
Section 65 140
Section 70 160
Section 75 162
Section 80 167
Section 85 171

S.V 04/24