Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
John Deere 9.0 L OEM Diesel Engines – Final Tier 4Stage IV Platform Component Technical Manual CTM117719 – PDF DOWNLOAD
$42.95
John Deere 9.0 L OEM Diesel Engines – Final Tier 4Stage IV Platform Component Technical Manual CTM117719 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
John Deere 9.0 L OEM Diesel Engines – Final Tier 4Stage IV Platform Component Technical Manual CTM117719 – PDF DOWNLOAD
FILE DETAILS:
John Deere 9.0 L OEM Diesel Engines – Final Tier 4Stage IV Platform Component Technical Manual CTM117719 – PDF DOWNLOAD
Language : English
Pages : 2524
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 9.0 L OEM Diesel Engines – Final Tier 4Stage IV Platform Component Technical Manual CTM117719 – PDF DOWNLOAD
- This repair manual is valid for the engines.
- This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual.
- Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
- This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
- Information in this manual is organized in sections and sub divided into groups.
- Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission & application details, and information about the fuels, lubricants & coolants.
- Section 02 covers the Repair and Adjustment procedures.
- Section 03 explains Systems Theory of Operation.
- Section 04 is the diagnostics section that provides troubleshooting procedures to find problems.
- Section 05 lists all applicable service equipment and tools, other materials needed to do the job.
- Section 06 details all specifications, wear tolerances, torque values and contains the wiring diagrams.
TABLE OF CONTENTS:
John Deere 9.0 L OEM Diesel Engines – Final Tier 4Stage IV Platform Component Technical Manual CTM117719 – PDF DOWNLOAD
Contents........................................................................................................................... 11 General Information............................................................................................................ 13 Safety..................................................................................................................... 15 Understand Signal Words................................................................................................ 15 Recognize Safety Information........................................................................................... 15 Replace Safety Signs................................................................................................... 15 Follow Safety Instructions............................................................................................. 16 California Proposition 65 Warning...................................................................................... 16 Exhaust Filter Cleaning................................................................................................ 16 Avoid Hot Exhaust...................................................................................................... 16 Work In Ventilated Area................................................................................................ 17 Decommissioning — Proper Recycling and Disposal of Fluids and Components............................................... 17 Prevent Machine Runaway................................................................................................ 18 Practice Safe Maintenance.............................................................................................. 18 Work in Clean Area..................................................................................................... 19 Wear Protective Clothing............................................................................................... 19 Service Machines Safely................................................................................................ 19 Use Proper Tools....................................................................................................... 20 Construct Dealer-Made Tools Safely..................................................................................... 20 Support Machine Properly............................................................................................... 20 Use Proper Lifting Equipment........................................................................................... 21 Protect Against Noise.................................................................................................. 21 Illuminate Work Area Safely............................................................................................ 21 Install All Guards..................................................................................................... 22 Stay Clear of Rotating Drivelines...................................................................................... 22 Protect Against High Pressure Spray.................................................................................... 22 Service Cooling System Safely.......................................................................................... 23 Remove Paint Before Welding or Heating................................................................................. 23 Precautions for Welding................................................................................................ 24 Wait Before Opening High-Pressure Fuel System.......................................................................... 24 Avoid High-Pressure Fluids............................................................................................. 25 Avoid Heating Near Pressurized Fluid Lines............................................................................. 25 Avoid Static Electricity Risk When Refueling........................................................................... 26 Handle Fluids Safely—Avoid Fires....................................................................................... 26 Prepare for Emergencies................................................................................................ 26 Handling Batteries Safely.............................................................................................. 27 Prevent Acid Burns..................................................................................................... 28 Prevent Battery Explosions............................................................................................. 28 Live With Safety....................................................................................................... 29 Engine Identification...................................................................................................... 31 Engine Serial Number Plate Information................................................................................. 31 OEM Engine Option Code Label........................................................................................... 32 Information Relative to Emissions Regulations.......................................................................... 32 Emissions Control System Certification Label........................................................................... 33 Fuels, Lubricants, and Coolant............................................................................................. 35 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines............................... 35 Storing Diesel Exhaust Fluid (DEF)..................................................................................... 35 Refilling Diesel Exhaust Fluid (DEF) Tank.............................................................................. 36 Testing Diesel Exhaust Fluid (DEF)..................................................................................... 37 Disposal of Diesel Exhaust Fluid (DEF)................................................................................. 37 Diesel Fuel............................................................................................................ 38 Supplemental Diesel Fuel Additives..................................................................................... 38 Lubricity of Diesel Fuel............................................................................................... 39 Handling and Storing Diesel Fuel....................................................................................... 39 BioDiesel Fuel......................................................................................................... 40 Testing Diesel Fuel.................................................................................................... 41 Fuel Filters........................................................................................................... 41 Minimizing the Effect of Cold Weather on Diesel Engines................................................................ 42 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV.......................... 43 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV............................................. 43 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV — OEM Applications.... 44 Diesel Engine Oil and Filter Service Intervals......................................................................... 44 Mixing of Lubricants................................................................................................... 44 Alternative and Synthetic Lubricants................................................................................... 45 Lubricant Storage...................................................................................................... 45 Oil Filters............................................................................................................ 45 Diesel Engine Coolant (engine with wet sleeve cylinder liners)......................................................... 46 Water Quality for Mixing with Coolant Concentrate...................................................................... 47 Operating in Warm Temperature Climates................................................................................. 47 Testing Coolant Freeze Point........................................................................................... 48 Disposing of Coolant................................................................................................... 48 Repair and Adjustments......................................................................................................... 56 Engine Rebuild............................................................................................................. 57 Check Air Intake System................................................................................................ 57 Check and Service Cooling System....................................................................................... 57 Check Crankcase Vent System............................................................................................ 59 Check Electrical System................................................................................................ 59 Check Exhaust System................................................................................................... 60 Clean Engine........................................................................................................... 60 Disconnect Turbo Oil Inlet Line — Rollover Stand....................................................................... 61 Engine Assembly Sequence............................................................................................... 62 Engine Break-In Procedure.............................................................................................. 63 Engine Disassembly Sequence............................................................................................ 65 Engine Repair Stand.................................................................................................... 66 General Tune-Up Recommendations........................................................................................ 66 Install Adapters on Repair Stand....................................................................................... 67 Install Lift Straps — 6090HFC09........................................................................................ 67 Lift Straps — Removal.................................................................................................. 68 Lifting Procedure...................................................................................................... 69 Mount Engine on Repair Stand........................................................................................... 70 Overhaul Guidelines.................................................................................................... 71 Safety Precautions..................................................................................................... 72 Sealant Application Guidelines......................................................................................... 73 Cylinder Head and Valve Repair and Adjustment.............................................................................. 75 Cylinder Block Top Deck — Cleaning and Inspection...................................................................... 75 Cylinder Head — Cleaning and Inspection................................................................................ 75 Cylinder Head — Flatness Check......................................................................................... 76 Cylinder Head — Installation........................................................................................... 77 Cylinder Head — Removal................................................................................................ 80 Cylinder Head — Thickness Measurement.................................................................................. 82 Cylinder Head Gasket — Inspection...................................................................................... 83 Fuel Injector Sleeves — Installation................................................................................... 84 Fuel Injector Sleeves — Removal........................................................................................ 85 Push Rod — Cleaning and Inspection..................................................................................... 87 Rocker Arm Cover — Inspection.......................................................................................... 87 Rocker Arm Cover — Installation........................................................................................ 88 Rocker Arm Cover — Removal............................................................................................. 90 Rocker Arm Shaft Assembly — Assemble................................................................................... 92 Rocker Arm Shaft Assembly — Inspection................................................................................. 94 Rocker Arm Shaft Assembly — Installation............................................................................... 96 Rocker Arm Shaft Assembly — Removal.................................................................................... 97 Rocker Arm Shaft Assembly — Tear Down.................................................................................. 98 Valve — Cleaning and Inspection........................................................................................ 100 Valve — Clearance Adjustment........................................................................................... 101 Valve — Grinding....................................................................................................... 104 Valve — Measurement.................................................................................................... 105 Valve — Recess Measurement............................................................................................. 106 Valve Assembly — Installation.......................................................................................... 106 Valve Assembly — Removal............................................................................................... 108 Valve Bridge, Valve Rotator, and Valve Keepers — Inspection............................................................ 109 Valve Guides — Cleaning and Measurement................................................................................ 109 Valve Guides — Installation............................................................................................ 110 Valve Guides — Removal................................................................................................. 111 Valve Seat — Cleaning and Inspection................................................................................... 111 Valve Seat — Grinding and Measurement.................................................................................. 112 Valve Seat — Installation.............................................................................................. 113 Valve Seat — Removal................................................................................................... 113 Valve Springs — Inspection and Measurement............................................................................. 114 Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment............................................................ 115 Connecting Rod — Center-to-Center Bore Measurement..................................................................... 115 Connecting Rod — General Information................................................................................... 116 Connecting Rod and Cap — Inspection.................................................................................... 117 Connecting Rod Bearing — Inspection and Measurement.................................................................... 118 Connecting Rod Bearing — Inspection and Measurement (Rod and Crankshaft in Engine)..................................... 119 Connecting Rod Cap Screw — Torque Procedure............................................................................ 120 Connecting Rod Pin Bore — Cleaning and Inspection...................................................................... 121 Cylinder Block Oil, Coolant, and Camshaft Frost Plugs — Installation................................................... 122 Cylinder Block — Inspect and Reclaim................................................................................... 124 Cylinder Block — Measurements.......................................................................................... 134 Cylinder Block, Piston, and Rod — Troubleshooting Guide................................................................ 135 Cylinder Liner — Cleaning.............................................................................................. 135 Cylinder Liner — Installation.......................................................................................... 136 Cylinder Liner — Removal............................................................................................... 138 Cylinder Liner — Standout Measurement.................................................................................. 140 Cylinder Liner — Visual Inspection..................................................................................... 141 Cylinder Liner Flange — Measurement.................................................................................... 142 Cylinder Liner O-ring Bore — Cleaning.................................................................................. 143 Cylinder Liner Packing — Installation.................................................................................. 143 Piston — Cleaning...................................................................................................... 144 Piston — Inspection.................................................................................................... 144 Piston and Connecting Rod Assembly — Assemble.......................................................................... 145 Piston and Connecting Rod Assembly — Installation...................................................................... 146 Piston and Connecting Rod Assembly — Removal........................................................................... 147 Piston and Connecting Rod Assembly — Tear Down......................................................................... 149 Piston Cooling Orifice — Inspection.................................................................................... 150 Piston Cooling Orifice — Installation.................................................................................. 151 Piston Cooling Orifice — Removal....................................................................................... 152 Piston Height — Measurement............................................................................................ 152 Piston Pin and Bore — Inspection....................................................................................... 153 Piston Pin and Bushing — Inspection.................................................................................... 153 Piston Pin Bushing — Installation...................................................................................... 155 Piston Pin Bushing — Removal........................................................................................... 156 Piston Protrusion — Measurement........................................................................................ 157 Piston Ring Groove — Wear Check....................................................................................... 157 Piston Ring — Installation............................................................................................. 158 Piston Ring — Removal.................................................................................................. 159 Piston to Liner — Clearance Check...................................................................................... 159 Crankshaft, Main Bearings, Flywheel Repair and Adjustment.................................................................. 161 Crankshaft — End Play Check............................................................................................ 161 Crankshaft — Inspection................................................................................................ 162 Crankshaft — Installation.............................................................................................. 163 Crankshaft — Measurement............................................................................................... 166 Crankshaft — Removal................................................................................................... 167 Crankshaft Gear — Installation......................................................................................... 169 Crankshaft Gear — Removal.............................................................................................. 170 Crankshaft Grinding — Guidelines....................................................................................... 171 Crankshaft Journals and Bearing Assembly — Measurement................................................................. 172 Crankshaft Main Bearing — Oil Clearance Check.......................................................................... 173 Crankshaft Main Bearing Cap — Line Bore Specifications................................................................. 173 Crankshaft Main Bearing Cap — Removal.................................................................................. 175 Crankshaft Rear Oil Seal Housing — Installation........................................................................ 178 Crankshaft Rear Oil Seal Housing — Removal............................................................................. 179 Crankshaft Thrust Bearing — Inspection................................................................................. 179 Crankshaft Unitized Front Oil Seal — Installation...................................................................... 180 Crankshaft Unitized Front Oil Seal — Removal........................................................................... 181 Crankshaft Unitized Rear Oil Seal — Installation....................................................................... 183 Crankshaft Unitized Rear Oil Seal — Removal............................................................................ 185 Crankshaft Rubber Vibration Damper and Hub — Installation.............................................................. 186 Crankshaft Rubber Vibration Damper and Hub — Removal................................................................... 188 Crankshaft Viscous Vibration Damper — Inspection....................................................................... 190 Crankshaft Viscous Vibration Damper and Hub — Installation............................................................. 191 Crankshaft Viscous Vibration Damper and Hub — Removal.................................................................. 193 Flywheel — Inspection.................................................................................................. 195 Flywheel — Installation................................................................................................ 196 Flywheel — Removal..................................................................................................... 198 Flywheel Face — Flatness Check......................................................................................... 198 Flywheel Housing — Installation........................................................................................ 199 Flywheel Housing — Removal............................................................................................. 201 Flywheel Pilot Bearing Bore — Concentricity Check...................................................................... 202 Flywheel Ring Gear — Installation...................................................................................... 203 Flywheel Ring Gear — Removal........................................................................................... 204 Camshaft and Timing Gear Train Repair and Adjustment....................................................................... 205 Auxiliary Rear Drive Cover — Installation.............................................................................. 205 Auxiliary Rear Drive Cover — Removal................................................................................... 205 Camshaft — Check End Play.............................................................................................. 206 Camshaft — Inspection.................................................................................................. 206 Camshaft — Installation................................................................................................ 207 Camshaft and Camshaft Followers — Removal.............................................................................. 209 Camshaft Bushing — Measurement......................................................................................... 210 Camshaft Bushing — Replacement......................................................................................... 210 Camshaft Followers — Inspection and Measurement........................................................................ 212 Camshaft Followers — Installation...................................................................................... 213 Camshaft Gear — Inspection............................................................................................. 213 Camshaft Gears — Removal............................................................................................... 214 Camshaft Journal — Measurements........................................................................................ 214 Camshaft Lobe — Lift Measurement....................................................................................... 215 Camshaft Thrust Washer — Thickness Measurement......................................................................... 215 Crankshaft Driven Auxiliary Drive — Removal and Inspection............................................................ 215 Crankshaft Driven Auxiliary Drive — Installation....................................................................... 217 Timing Gear Cover — Installation....................................................................................... 221 Timing Gear Cover — Removal............................................................................................ 223 Timing Gears — Check Backlash.......................................................................................... 224 Lubrication System Repair and Adjustment................................................................................... 225 Dipstick Assembly — Inspection......................................................................................... 225 Dipstick Assembly — Installation....................................................................................... 226 Dipstick Assembly — Removal............................................................................................ 227 Oil Cooler Assembly — Assemble and Installation........................................................................ 228 Oil Cooler Assembly — Removal and Inspection........................................................................... 232 Oil Cooler Cover — Inspection and Repair............................................................................... 233 Oil Filter Assembly and Housing Adapter — Installation................................................................. 234 Oil Filter Assembly and Housing Adapter — Removal...................................................................... 235 Oil Filter — Changing.................................................................................................. 235 Oil Pan — Installation................................................................................................. 236 Oil Pan — Removal...................................................................................................... 238 Oil Pan Drain Valve — Installation..................................................................................... 239 Oil Pan Drain Valve — Removal.......................................................................................... 240 Oil Pick-Up Tube — Installation........................................................................................ 241 Oil Pick-Up Tube — Removal............................................................................................. 242 Oil Pressure Regulating Valve — Installation........................................................................... 243 Oil Pressure Regulating Valve — Removal................................................................................ 244 Oil Pump — Assemble.................................................................................................... 245 Oil Pump — Installation................................................................................................ 247 Oil Pump — Removal..................................................................................................... 248 Oil Pump — Tear Down and Inspect....................................................................................... 249 Oil Pump Adapter and Tubes — Removal................................................................................... 250 Oil Pump Adapter and Tubes — Installation.............................................................................. 251 Open Crankcase Ventilation Oil Supply Line — Installation.............................................................. 252 Open Crankcase Ventilation Oil Supply Line — Removal................................................................... 256 Open Crankcase Ventilation System — Inspection......................................................................... 259 Open Crankcase Ventilation System — Installation....................................................................... 259 Open Crankcase Ventilation System — Removal............................................................................ 264 Top-Load Oil Filter Assembly........................................................................................... 267 Cooling System Repair and Adjustment....................................................................................... 269 Air Bleed Line and Fitting — Installation.............................................................................. 269 Air Bleed Line and Fitting — Removal................................................................................... 270 Belt — Wear Check...................................................................................................... 271 Belt Tensioner — Installation.......................................................................................... 272 Belt Tensioner — Removal............................................................................................... 272 Belt Tensioner — Spring Tension Check.................................................................................. 273 Coolant Pump Assembly — Inspection..................................................................................... 274 Coolant Pump Assembly — Installation................................................................................... 276 Coolant Pump Assembly — Removal........................................................................................ 278 Coolant Pump Cover — Installation...................................................................................... 280 Coolant Pump Cover — Removal........................................................................................... 281 Coolant System — Air Bleeding.......................................................................................... 281 Fan Assembly — Inspection and Installation............................................................................. 282 Fan Assembly — Removal................................................................................................. 283 Fan Drive Adapter — Installation....................................................................................... 283 Fan Drive Adapter — Removal............................................................................................ 285 Fan Drive Assembly — Assemble.......................................................................................... 286 Fan Drive Assembly — Installation...................................................................................... 287 Fan Drive Assembly — Removal........................................................................................... 288 Fuel Dosing Injector Coolant Supply Line — Installation................................................................ 289 Fuel Dosing Injector Coolant Supply Line — Removal..................................................................... 289 Thermostat — Installation.............................................................................................. 290 Thermostat — Removal................................................................................................... 290 Thermostat Housing — Assemble.......................................................................................... 291 Thermostat Housing — Removal........................................................................................... 293 Thermostat Housing — Tear Down......................................................................................... 294 Thermostat Housing and Bypass Tube — Installation...................................................................... 295 Air Intake and Exhaust System Repair and Adjustment - PowerTech PSS........................................................ 297 EGR Cooler Assembly — Installation..................................................................................... 297 EGR Cooler Assembly — Removal.......................................................................................... 300 EGR Cooler Coolant Manifold — Installation............................................................................. 301 EGR Cooler Coolant Manifold — Removal.................................................................................. 302 EGR Cooler Coolant Return Line — Installation.......................................................................... 303 EGR Cooler Coolant Return Line — Removal............................................................................... 303 EGR Cooler Coolant Supply Line — Installation.......................................................................... 304 EGR Cooler Coolant Supply Line — Removal............................................................................... 304 EGR Cooler Gas Inlet Pipe — Installation............................................................................... 305 EGR Cooler Gas Inlet Pipe — Removal.................................................................................... 306 EGR Flow Venturi Assembly — Installation............................................................................... 307 EGR Flow Venturi Assembly — Removal.................................................................................... 309 EGR Flow Venturi Coolant Return Line — Installation.................................................................... 311 EGR Flow Venturi Coolant Return Line — Removal......................................................................... 311 EGR Flow Venturi Coolant Supply Line — Installation.................................................................... 312 EGR Flow Venturi Coolant Supply Line — Removal......................................................................... 312 EGR Flow Venturi Gas Inlet Pipe — Installation......................................................................... 313 EGR Flow Venturi Gas Inlet Pipe — Removal.............................................................................. 314 EGR Flow Venturi Gas Outlet Pipe — Installation........................................................................ 314 EGR Flow Venturi Gas Outlet Pipe — Removal............................................................................. 315 EGR Flow Venturi Lower Heat Shield — Installation...................................................................... 316 EGR Flow Venturi Lower Heat Shield — Removal........................................................................... 316 EGR Flow Venturi Upper Heat Shield — Installation...................................................................... 317 EGR Flow Venturi Upper Heat Shield — Removal........................................................................... 317 EGR Mixer Assembly — Installation...................................................................................... 318 EGR Mixer Assembly — Removal........................................................................................... 318 EGR Valve Heat Shield — Installation................................................................................... 319 EGR Valve Heat Shield — Removal........................................................................................ 319 Exhaust Gas Recirculation — Component View............................................................................. 320 Exhaust Manifold (Without Insulation)— Installation.................................................................... 321 Exhaust Manifold (With Insulation) — Installation...................................................................... 324 Exhaust Manifold (Without Insulation) — Removal and Inspection......................................................... 329 Exhaust Manifold (With Insulation) — Removal........................................................................... 330 Extending Turbocharger Life............................................................................................ 333 Intake Manifold — Installation......................................................................................... 335 Intake Manifold — Removal and Inspection............................................................................... 337 Turbocharger — Break-In................................................................................................ 338 Turbocharger — Failure Analysis........................................................................................ 339 Turbocharger — Inspection.............................................................................................. 341 Turbocharger — Recommendations for Use................................................................................. 344 Turbocharger Compressor Interstage — Installation...................................................................... 345 Turbocharger Compressor Interstage (With Insulation) — Installation.................................................... 346 Turbocharger Compressor Interstage — Removal........................................................................... 347 Turbocharger Compressor Interstage (With Insulation) — Removal......................................................... 348 Turbocharger, Fixed — Installation..................................................................................... 349 Fixed Turbocharger (With Insulation) — Installation.................................................................... 350 Turbocharger, Fixed — Removal.......................................................................................... 352 Fixed Turbocharger (With Insulation) — Removal......................................................................... 353 Turbocharger Heat Shield — Installation................................................................................ 353 Turbocharger Heat Shield — Removal..................................................................................... 354 Turbocharger Oil Drain Lines — Installation............................................................................ 355 Turbocharger Oil Drain Lines — Removal................................................................................. 356 Turbocharger Oil Supply Lines — Installation........................................................................... 358 Turbocharger Oil Supply Lines — Removal................................................................................ 360 Turbocharger, VGT Coolant Lines — Installation......................................................................... 361 Turbocharger, VGT Coolant Lines — Removal.............................................................................. 362 Turbocharger Turbine Interstage — Removal.............................................................................. 363 Turbocharger Turbine Interstage (With Insulation) — Removal............................................................ 364 Turbocharger Turbine Interstage and Fixed Turbocharger Supports — Installation......................................... 365 Turbocharger Turbine Interstage (With Insulation) — Installation....................................................... 368 Turbocharger, VGT — Installation....................................................................................... 369 VGT Turbocharger (With Insulation) — Installation...................................................................... 371 Turbocharger, VGT — Removal............................................................................................ 372 VGT Turbocharger (With Insulation) — Removal........................................................................... 373 Fixed Turbocharger (With Insulation) Oil Drain Line — Installation..................................................... 374 Fixed Turbocharger (With Insulation) Oil Drain Line — Removal.......................................................... 375 Fixed Turbocharger (With Insulation) Oil Supply Line — Installation.................................................... 376 Fixed Turbocharger (With Insulation) Oil Supply Line — Removal......................................................... 376 VGT Turbocharger (With Insulation) Oil Drain Line — Installation....................................................... 377 VGT Turbocharger (With Insulation) Oil Drain Line — Removal............................................................ 377 VGT Turbocharger (With Insulation) Oil Supply Line — Installation...................................................... 378 VGT Turbocharger (With Insulation) Oil Supply Line — Removal........................................................... 380 VGT (With Insulation) Actuator Coolant Return Line — Installation...................................................... 381 VGT (With Insulation) Actuator Coolant Return Line — Removal........................................................... 381 VGT (With Insulation) Actuator Coolant Supply Line — Installation...................................................... 382 VGT (With Insulation) Actuator Coolant Supply Line — Removal........................................................... 382 Electronic Fuel System Repair and Adjustments.............................................................................. 383 Electronic Injectors — Cleaning (In Engine)............................................................................ 383 Electronic Injectors — Installation.................................................................................... 384 Electronic Injectors — Removal......................................................................................... 386 Flow Dampers — Installation............................................................................................ 388 Flow Dampers — Removal................................................................................................. 389 Fuel Filters — Removal................................................................................................. 390 Fuel Filters — Installation............................................................................................ 391 Fuel Filter Header Assembly — Removal.................................................................................. 392 Fuel Filter Header — Component Assembly................................................................................ 394 Fuel Filter Header Assembly — Installation............................................................................. 395 Fuel Rail Pressure Relief Valve — Installation......................................................................... 398 Fuel Rail Pressure Relief Valve — Removal.............................................................................. 399 Fuel Return Manifold — Removal......................................................................................... 400 Fuel Return Manifold — Installation.................................................................................... 401 Fuel Supply and Leak-Off Lines — Installation.......................................................................... 404 Fuel Supply and Leak-Off Lines — Removal............................................................................... 406 High-Pressure Common-Rail (HPCR) — Installation........................................................................ 407 High-Pressure Common-Rail (HPCR) — Removal............................................................................. 408 High-Pressure Fuel Lines (Pump to Fuel Rail) — Installation............................................................ 409 High-Pressure Fuel Lines (Pump to Fuel Rail) — Removal................................................................. 410 High-Pressure Fuel Pump — Disassembly.................................................................................. 411 High-Pressure Fuel Pump — Installation................................................................................. 413 High-Pressure Fuel Pump — Reassembly................................................................................... 417 High-Pressure Fuel Pump — Removal...................................................................................... 418 High-Pressure Injection Lines — Installation........................................................................... 423 High-Pressure Injection Lines — Removal................................................................................ 424 Injector Wiring Harness — Removal...................................................................................... 426 Injector Wiring Harness — Installation................................................................................. 428 Low-Pressure Fuel Pump — Installation.................................................................................. 431 Low-Pressure Fuel Pump — Removal...................................................................................... 432 OEM Starting and Charging Systems Repair and Adjustment.................................................................... 433 Alternator — Installation.............................................................................................. 433 Alternator — Removal................................................................................................... 434 Starter Motor — Installation........................................................................................... 435 Starter Motor — Removal................................................................................................ 436 Electrical Engine Control Repair and Adjustment............................................................................ 437 Aftertreatment Inlet NOx Sensor — Installation......................................................................... 437 Aftertreatment Inlet NOx Sensor — Removal.............................................................................. 437 Aftertreatment Outlet NOx Sensor — Installation........................................................................ 438 Aftertreatment Outlet NOx Sensor — Removal............................................................................. 438 Air Throttle Actuator — Installation................................................................................... 439 Air Throttle Actuator — Removal........................................................................................ 440 Camshaft Position Sensor and Bushing — Installation.................................................................... 441 Camshaft Position Sensor and Bushing — Removal......................................................................... 441 Charge Air Cooler Outlet Air Temperature Sensor— Installation.......................................................... 442 Charge Air Cooler Outlet Air Temperature Sensor — Removal.............................................................. 442 Crankshaft Position Sensor — Installation.............................................................................. 443 Crankshaft Position Sensor — Removal................................................................................... 444 DPF Differential Pressure Sensor — Installation........................................................................ 445 DPF Differential Pressure Sensor — Removal............................................................................. 446 EGR Flow Sensor — Installation......................................................................................... 447 EGR Flow Sensor — Removal.............................................................................................. 448 EGR Temperature Sensor — Installation.................................................................................. 448 EGR Temperature Sensor — Removal....................................................................................... 449 EGR Valve — Installation............................................................................................... 451 EGR Valve — Removal.................................................................................................... 451 Engine Control Unit (ECU) — Installation............................................................................... 452 Engine Control Unit (ECU) — Maintenance................................................................................ 453 Engine Control Unit (ECU) — Removal.................................................................................... 454 Engine Coolant Pressure Sensor — Installation.......................................................................... 457 Engine Coolant Pressure Sensor — Removal............................................................................... 458 Engine Coolant Temperature Sensor — Installation....................................................................... 459 Engine Coolant Temperature Sensor — Removal............................................................................ 460 Engine Oil Pressure Sensor — Installation.............................................................................. 461 Engine Oil Pressure Sensor — Removal................................................................................... 462 Aftertreatment Temperature Module — Installation....................................................................... 463 Aftertreatment Temperature Module — Removal............................................................................ 464 Exhaust Manifold Pressure Sensor — Installation........................................................................ 465 Exhaust Manifold Pressure Sensor — Removal............................................................................. 466 Fuel Dosing Inlet Sensor — Installation................................................................................ 467 Fuel Dosing Inlet Sensor — Removal..................................................................................... 467 Fuel Dosing Outlet Pressure Sensor — Installation...................................................................... 467 Fuel Dosing Outlet Pressure Sensor — Removal........................................................................... 468 Fuel Rail Pressure Relief Valve Solenoid — Installation................................................................ 468 Fuel Rail Pressure Relief Valve Solenoid — Removal..................................................................... 469 Fuel Rail Pressure Sensor — Installation............................................................................... 469 Fuel Rail Pressure Sensor — Removal.................................................................................... 471 Fuel Temperature Sensor — Installation................................................................................. 472 Fuel Temperature Sensor — Removal...................................................................................... 473 Intake Air Sensor — Installation....................................................................................... 474 Intake Air Sensor — Removal............................................................................................ 474 Intake Manifold Air Pressure (MAP) Sensor — Installation............................................................... 475 Intake Manifold Air Pressure (MAP) Sensor — Removal.................................................................... 476 Intake Manifold Air Temperature (MAT) Sensor — Installation............................................................ 477 Intake Manifold Air Temperature (MAT) Sensor — Removal................................................................. 478 Low-Pressure Fuel Pressure Sensor — Installation....................................................................... 479 Low-Pressure Fuel Pressure Sensor — Removal............................................................................ 480 Low-Pressure Fuel System Jumper Harness — Installation................................................................. 481 Low-Pressure Fuel System Jumper Harness — Removal...................................................................... 482 Pressure Control Valve Solenoid — Installation......................................................................... 483 Pressure Control Valve Solenoid — Removal.............................................................................. 483 SCR Temperature Module — Installation.................................................................................. 484 SCR Temperature Module — Removal....................................................................................... 487 Turbocharger, Fixed, Compressor Outlet Temperature Sensor — Installation............................................... 490 Turbocharger, Fixed, Compressor Outlet Temperature Sensor — Removal.................................................... 491 VGT Actuator — Installation............................................................................................ 492 VGT Actuator — Removal................................................................................................. 493 VGT Actuator — Clean................................................................................................... 494 VGT Vane Position Sensor — Installation................................................................................ 495 VGT Vane Position Sensor — Removal..................................................................................... 495 VGT Speed Sensor — Installation........................................................................................ 496 VGT Speed Sensor — Removal............................................................................................. 498 Water-In-Fuel (WIF) Sensor — Installation.............................................................................. 499 Water-In-Fuel (WIF) Sensor — Removal................................................................................... 499 Wiring Harness — Installation.......................................................................................... 500 Wiring Harness — Removal............................................................................................... 510 Wiring Harness — Routing............................................................................................... 522 Connector Repair and Adjustment............................................................................................ 523 Connectors............................................................................................................. 523 Installation of Repair Wire Assembly (RWA)............................................................................. 523 Repair AMP® Seal 16 - Type “A” Connectors.............................................................................. 527 Repair AMP® Seal 16 - Type “B” Connectors.............................................................................. 528 Repair AMP® Seal 16 - Type “C” Connectors.............................................................................. 530 Repair Bosch Connectors................................................................................................ 531 Repair DEUTSCH Connectors.............................................................................................. 531 Repair Metri-Pack™ Connectors.......................................................................................... 534 Repair Tyco HDSCS Connectors........................................................................................... 534 Repair WEATHER PACK® Connectors........................................................................................ 536 Using High-Pressure Washing............................................................................................ 536 Fuel Dosing Aftertreatment Devices Repair and Adjustment................................................................... 537 Diesel Particulate Filter Maintenance and Service...................................................................... 537 Diesel Oxidation Catalyst (DOC) — Cleaning............................................................................. 538 DPF Differential Pressure Sensor Manifold Fittings— Installation....................................................... 539 DPF Differential Pressure Sensor Manifold Fittings— Removal............................................................ 540 Exhaust Filter — Assemble.............................................................................................. 541 Exhaust Filter — Cleaning.............................................................................................. 542 Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal................................................... 542 Exhaust Filter — Disposal.............................................................................................. 542 Exhaust Filter — Handling.............................................................................................. 543 Exhaust Filter — Tear Down and Inspection.............................................................................. 544 Exhaust Filter, Brackets, and Piping — Installation.................................................................... 549 Exhaust Filter, Brackets and Piping — Removal.......................................................................... 550 Fuel Dosing System Lines — Installation................................................................................ 552 Fuel Dosing System Lines — Removal..................................................................................... 555 Fuel Dosing Injector — Installation.................................................................................... 558 Fuel Dosing Injector — Removal......................................................................................... 559 Fuel Dosing Unit — Installation........................................................................................ 560 Fuel Dosing Unit — Removal............................................................................................. 562 Fuel Pressure Reducing Valve — Installation............................................................................ 563 Fuel Pressure Reducing Valve — Removal................................................................................. 563 Fuel Dosing Injector Coolant Line Fittings — Installation.............................................................. 564 Fuel Dosing Injector Coolant Line Fitting — Removal.................................................................... 565 DEF Dosing Aftertreatment Devices Repair and Adjustment.................................................................... 567 DEF Dosing Injector — Cleaning......................................................................................... 567 DEF Dosing Injector — Installation..................................................................................... 567 DEF Dosing Injector — Removal.......................................................................................... 568 DEF Dosing System Lines — Installation................................................................................. 569 DEF Dosing System Lines — Removal...................................................................................... 572 DEF Dosing Unit — Installation......................................................................................... 573 DEF Dosing Unit — Removal.............................................................................................. 574 DEF Dosing Unit Filter — Installation.................................................................................. 575 DEF Dosing Unit Filter — Removal....................................................................................... 576 DEF Dosing Unit Fittings — Installation................................................................................ 577 DEF Dosing Unit Fittings — Removal..................................................................................... 577 DEF Dosing System Coolant Filter— Installation......................................................................... 577 DEF Dosing System Coolant Filter — Removal............................................................................. 577 DEF Dosing System Coolant Lines — Installation......................................................................... 578 DEF Dosing System Coolant Lines — Removal.............................................................................. 578 DEF Decomposition Tube — Cleaning...................................................................................... 578 DEF Decomposition Tube — Installation.................................................................................. 578 DEF Decomposition Tube — Removal....................................................................................... 580 DEF Tank Header Assembly — Installation................................................................................ 581 DEF Tank Header Assembly — Removal..................................................................................... 582 DEF Tank Header Assembly (CAN Based) — Installation.................................................................... 583 DEF Tank Header Assembly (CAN Based) — Removal......................................................................... 584 DEF Tank Header Coolant Control Valve and Fitting (CAN Based) — Installation........................................... 585 DEF Tank Header Coolant Control Valve and Fitting (CAN Based) — Removal................................................ 586 DEF Tank Header Fittings (CAN Based) — Installation.................................................................... 586 DEF Tank Header Fittings (CAN Based) — Removal......................................................................... 587 DEF Tank Header Suction Screen — Installation.......................................................................... 588 DEF Tank Header Suction Screen — Removal............................................................................... 588 DEF Tank Header Suction Screen (CAN Based) — Installation.............................................................. 589 DEF Tank Header Suction Screen (CAN Based) — Removal................................................................... 589 DEF Tank Heater Coolant Control Valve Solenoid — Installation.......................................................... 589 DEF Tank Heater Coolant Control Valve Solenoid — Removal............................................................... 591 Selective Catalyst Reduction (SCR), Brackets and Piping — Installation................................................. 592 Selective Catalyst Reduction (SCR), Brackets and Piping — Removal...................................................... 594 Selective Catalyst Reduction (SCR) — Cleaning and Inspection........................................................... 595 Selective Catalyst Reduction (SCR) — Disposal......................................................................... 595 Selective Catalyst Reduction (SCR) — Handling.......................................................................... 596 Theory of Operation............................................................................................................ 599 PowerTech PSS Base Engine Operation........................................................................................ 601 Engine Sectional View Component Location Diagrams...................................................................... 601 General Engine Operation............................................................................................... 602 General Engine Operation — Continue.................................................................................... 603 Head Gasket Joint Construction and Operation........................................................................... 604 Cooling System............................................................................................................. 605 Cooling System Component Location Diagram.............................................................................. 605 Cooling System Operation............................................................................................... 606 Lubrication System......................................................................................................... 607 Lubrication System Component Location Diagram.......................................................................... 607 Lubrication System Operation........................................................................................... 608 Top Load Oil Filter Operation.......................................................................................... 609 Electronic Fuel System..................................................................................................... 611 Electronic Fuel System Component Location Diagram 1.................................................................... 611 Electronic Fuel System Component Location Diagram 2.................................................................... 611 Electronic Fuel System Component Location Diagram 3.................................................................... 612 Electronic Fuel System Component Location Diagram 4.................................................................... 612 Electric Low-Pressure Fuel Pump Operation.............................................................................. 613 Electric Low-Pressure Fuel System Operation............................................................................ 614 Primary and Secondary Fuel Filter Operation............................................................................ 618 Electronic Injector (EI) Operation..................................................................................... 619 High-Pressure Common Rail (HPCR) Operation............................................................................. 621 High-Pressure Fuel Pump Operation...................................................................................... 622 High-Pressure Fuel System Operation.................................................................................... 623 Pilot Injection Operation.............................................................................................. 624 Air Intake and Exhaust System.............................................................................................. 625 Air Intake and Exhaust System Operation................................................................................ 625 Air Throttle Actuator Operation........................................................................................ 627 Cold Start Aid Operation............................................................................................... 627 Air Intake and Exhaust System Component Location Diagram 1............................................................. 628 Air Intake and Exhaust System Component Location Diagram 2............................................................. 628 Air Intake and Exhaust System Component Location Diagram 3............................................................. 629 Air Intake and Exhaust System Component Location Diagram 4............................................................. 629 EGR Cooler Operation................................................................................................... 630 EGR Valve Operation.................................................................................................... 630 Fixed Turbocharger Operation........................................................................................... 631 VGT Operation.......................................................................................................... 631 Aftertreatment System...................................................................................................... 633 Aftertreatment System Operation........................................................................................ 633 Aftertreatment System Component Location Diagram 1..................................................................... 633 Aftertreatment System Component Location Diagram 2..................................................................... 634 Aftertreatment System Component Location Diagram 3..................................................................... 635 Exhaust Filter Operation............................................................................................... 636 Fuel Dosing Injector Operation......................................................................................... 638 Fuel Dosing Unit Operation............................................................................................. 639 DEF Dosing Injector Operation.......................................................................................... 641 DEF Dosing Unit Operation.............................................................................................. 642 DEF Tank Header Operation.............................................................................................. 643 DEF Tank Header (CAN Based) Operation.................................................................................. 644 Regeneration — Engines without DPF..................................................................................... 645 SCR Operation.......................................................................................................... 646 SCR System Derates..................................................................................................... 647 Electrical Control System.................................................................................................. 649 Analog Throttle........................................................................................................ 649 A5507 — DEF Tank Header Assembly Connector............................................................................. 649 B5000 — Fuel Dosing Inlet Sensor....................................................................................... 650 B5009 — Engine Coolant Level Alarm Switch.............................................................................. 652 B5010 — Engine Coolant Level Information Switch........................................................................ 653 B5101 — Engine Oil Pressure Sensor..................................................................................... 654 B5102 — Exhaust Manifold Pressure Sensor............................................................................... 656 B5103 — EGR Flow Sensor................................................................................................ 658 B5104 — Manifold air Pressure Sensor................................................................................... 660 B5106 — Fuel Dosing Outlet Pressure Sensor............................................................................. 662 B5107 — Low-Pressure Fuel Pressure Sensor.............................................................................. 664 B5108 — Engine Coolant Pressure Sensor................................................................................. 666 B5109 — DPF Differential Pressure Sensor............................................................................... 668 B5113 — Fuel Rail Pressure Sensor...................................................................................... 668 B5200 — Fixed Turbocharger Compressor Outlet Temperature Sensor........................................................ 670 B5204 — Aftertreatment Temperature Module.............................................................................. 672 B5205 — Charge Air Cooler Outlet Temperature Sensor.................................................................... 673 B5206 — Manifold Air Temperature Sensor................................................................................ 675 B5207 — EGR Temperature Sensor......................................................................................... 677 B5208 — Engine Coolant Temperature Sensor.............................................................................. 679 B5209 — Fuel Temperature Sensor........................................................................................ 681 B5212 — SCR Temperature Module......................................................................................... 683 B5300 — VGT Speed Sensor............................................................................................... 683 B5301 — Crankshaft Position Sensor..................................................................................... 685 B5302 — Camshaft Position Sensor....................................................................................... 687 B5400 — VGT Vane Position Sensor....................................................................................... 689 B5500 — Intake Air Sensor.............................................................................................. 690 B5501 — DEF Dosing Unit................................................................................................ 692 B5502 — Aftertreatment Inlet NOx Sensor................................................................................ 692 B5503 — Aftertreatment Outlet NOx Sensor............................................................................... 693 B5506 — DEF Tank Header Assembly Connector (CAN Based)................................................................. 693 B5600 — Water-In-Fuel Sensor........................................................................................... 694 Barometric Air Pressure Sensor......................................................................................... 695 Combination Throttle................................................................................................... 696 Controller Area Network (CAN).......................................................................................... 696 Cruise Control Operation............................................................................................... 697 Digital Throttle....................................................................................................... 698 E5601 — DEF Dosing Unit Pressure Line Heater........................................................................... 699 E5602 — DEF Dosing Unit Supply Line Heater............................................................................. 699 E5603 — DEF Dosing Unit Return Line Heater............................................................................. 699 Electrical Engine Control Component Location Diagram 1................................................................. 700 Electrical Engine Control Component Location Diagram 2................................................................. 701 Electrical Engine Control Component Location Diagram 3................................................................. 702 Electrical Engine Control Component Location Diagram 4................................................................. 703 Electrical Engine Control Component Location Diagram 5................................................................. 704 Electrical Engine Control Component Location Diagram 6................................................................. 705 Engine Control Unit (ECU) System Operation............................................................................. 706 Engine Control Unit Temperature Sensor................................................................................. 707 Engine Derate and Shutdown Protection.................................................................................. 708 G5001 — Alternator Excitation.......................................................................................... 708 Governor Droop Mode Selection.......................................................................................... 709 Measuring Pressure..................................................................................................... 710 Measuring Speed........................................................................................................ 710 Measuring Temperature.................................................................................................. 711 Sensor Supply #1....................................................................................................... 712 Sensor Supply #2....................................................................................................... 712 Sensor Supply #3....................................................................................................... 712 Sensor Supply #4....................................................................................................... 712 Sensor Supply #5....................................................................................................... 712 Sensor Supply #6....................................................................................................... 713 Sensor Supply #7....................................................................................................... 713 Sensor Supply #8....................................................................................................... 713 Sensor Supply #9....................................................................................................... 713 Sensor Supply #10...................................................................................................... 713 Throttle Adjustments................................................................................................... 714 Throttle Offset........................................................................................................ 714 Throttle Self-Calibration.............................................................................................. 715 Torque Speed Control (TSC)............................................................................................. 715 Y5000 — Fuel Dosing Shutoff Valve...................................................................................... 715 Y5001 — Fuel Dosing Control Valve...................................................................................... 718 Y5003 — VGT Actuator................................................................................................... 720 Y5005 — Variable Speed Fan............................................................................................. 722 Y5014 — Fan Solenoid - Increase........................................................................................ 723 Y5015 — Fan Solenoid - Decrease........................................................................................ 723 Y5018 — Ether Control Solenoid......................................................................................... 723 Y5019 — DEF Tank Heater Coolant Control Valve.......................................................................... 724 Y5020 — DEF Dosing Injector............................................................................................ 724 Y5021 — Fuel Injector Harness.......................................................................................... 724 Y5022 — Pressure Control Valve 1....................................................................................... 725 Y5023 — Pressure Control Valve 2....................................................................................... 727 Y5024 — Pressure Relief Valve.......................................................................................... 729 Y5400 — EGR Valve...................................................................................................... 731 Y5401 — Air Throttle Actuator.......................................................................................... 733 Y5501 — Low-Pressure Fuel Pump......................................................................................... 735 Diagnostics.................................................................................................................... 756 Observable Diagnostics..................................................................................................... 757 Abnormal Engine Noise.................................................................................................. 757 Coolant in Oil or Oil in Coolant....................................................................................... 759 ECU Does Not Communicate with Powerview................................................................................ 760 Diagnostic Procedure............................................................................................... 760 ECU Does Not Communicate with Service ADVISOR.......................................................................... 763 Diagnostic Procedure............................................................................................... 764 ECU Does Not Program with Service ADVISOR.............................................................................. 769 Diagnostic Procedure............................................................................................... 769 Engine Coolant Temperature Below Normal................................................................................ 770 Diagnostic Procedure............................................................................................... 770 Engine Cranks and Will Not Start....................................................................................... 773 Diagnostic Procedure............................................................................................... 773 Engine Does Not Develop Full Power..................................................................................... 779 Diagnostic Procedure............................................................................................... 779 Engine Emits Excessive Black or Gray Exhaust Smoke..................................................................... 784 Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic Procedure............................................ 784 Engine Emits Excessive Blue Exhaust Smoke.............................................................................. 784 Engine Emits Excessive Blue Exhaust Smoke Diagnostic Procedure..................................................... 784 Engine Emits Excessive White Exhaust Smoke............................................................................. 785 Engine Emits Excessive White Exhaust Smoke Diagnostic Procedure.................................................... 785 Engine Misfires or Runs Irregularly.................................................................................... 786 Diagnostic Procedure............................................................................................... 786 Engine Will Not Crank.................................................................................................. 791 Diagnostic Procedure............................................................................................... 791 Excessive Crankcase Separator Carryover................................................................................ 794 Diagnostic Procedure............................................................................................... 794 Excessive DEF Consumption.............................................................................................. 801 Diagnostic Procedure............................................................................................... 801 Excessive Fuel Consumption............................................................................................. 803 Excessive Oil Consumption.............................................................................................. 804 Diagnostic Procedure............................................................................................... 804 Frequent Regenerations................................................................................................. 806 Fuel in Coolant........................................................................................................ 807 Diagnostic Procedure............................................................................................... 807 Fuel in Oil............................................................................................................ 808 Diagnostic Procedure............................................................................................... 808 JDLink Does Not Communicate with ECU................................................................................... 810 Throttle Not Responding................................................................................................ 811 Diagnostic Procedure............................................................................................... 811 Checks, Tests, and Procedures.............................................................................................. 813 Aftertreatment CAN Diagnostic Procedure................................................................................ 813 Diagnostic Procedure............................................................................................... 814 Aftertreatment Verification Procedure.................................................................................. 821 Air in Fuel Check...................................................................................................... 822 Diagnostic Procedure............................................................................................... 822 Camshaft to Crankshaft Timing Check.................................................................................... 823 CAN Message Not Received............................................................................................... 824 CAN Message Received Error............................................................................................. 825 CAN Message Received Is Incorrect...................................................................................... 826 Carbon Removal Procedure............................................................................................... 827 Charge Air Cooler Test................................................................................................. 828 Cooling System Pressure Test........................................................................................... 829 Crankcase Pressure (Blow-By) Test...................................................................................... 830 Crankcase Pressure (Blow-By) Diagnostic Procedure.................................................................. 830 DEF Dosing System — Cleaning........................................................................................... 834 DEF Quality Check...................................................................................................... 835 DEF Quantity Test...................................................................................................... 836 EGR Cooler Test........................................................................................................ 837 Engine CAN Diagnostic Procedure........................................................................................ 838 Diagnostic Procedure............................................................................................... 839 Engine Cranking Speed Check............................................................................................ 843 Engine Oil Pressure Check.............................................................................................. 844 Exhaust Condition Check................................................................................................ 844 Diagnostic Procedure............................................................................................... 844 Fuel Dosing System Air Purge Instructions.............................................................................. 849 Fuel Rail Cap and Plug Procedure....................................................................................... 850 Fuel Return Line (Leakoff) Restriction Check........................................................................... 851 Fuel Supply Quality Check.............................................................................................. 852 Check Fuel Supply Quality Diagnostic Procedure..................................................................... 852 High-Pressure Fuel System Bleed Down Procedure......................................................................... 853 High-Pressure Fuel System Check........................................................................................ 854 High-Pressure Fuel System Test Diagnostic Procedure................................................................ 855 Low-Pressure Fuel System Check......................................................................................... 862 Low-Pressure Fuel System Test Diagnostic Procedure................................................................. 863 Mechanical Compression Test............................................................................................ 866 NOx Conversion Efficiency Validation Test.............................................................................. 867 NOx Conversion Efficiency Validation Test Diagnostic Procedure..................................................... 867 Primary CAN Diagnostic Procedure....................................................................................... 868 Diagnostic Procedure............................................................................................... 868 Problem Not Found Procedure............................................................................................ 872 Diagnostic Procedure .............................................................................................. 872 Short to Voltage Procedure............................................................................................. 873 Diagnostic Procedure............................................................................................... 873 Terminal Test.......................................................................................................... 874 Thermostat — Testing................................................................................................... 877 Turbocharger Oil Seal Leak Check....................................................................................... 877 Venturi — Cleaning..................................................................................................... 878 Verification Procedure................................................................................................. 878 Diagnostic Procedure............................................................................................... 878 Wiggle Test............................................................................................................ 879 Diagnostic Instructions and Information.................................................................................... 881 9.0L Fuel Dosing Pressure Test......................................................................................... 881 Aftertreatment NOx Sensor Test......................................................................................... 881 Air Throttle Actuator Learn Value Reset Instructions................................................................... 881 Clear Aftertreatment Latched DTC — Test Instructions................................................................... 882 Communication Error Test Instructions.................................................................................. 882 Connecting to Service ADVISOR.......................................................................................... 883 Control Unit Information and Overview Test............................................................................. 884 Cylinder Cutout Test Instructions...................................................................................... 885 Cylinder Electronic Compression Test Instructions...................................................................... 887 Cylinder Misfire Test Instructions..................................................................................... 891 Data Points Used in Service ADVISOR.................................................................................... 892 DEF Dosing System High Flow Rate Test.................................................................................. 899 DEF Dosing System Test................................................................................................. 900 DEF Header Coolant Purge Test.......................................................................................... 901 DEF Pump Diagnostic Test............................................................................................... 901 Diagnostic Gauge — Main Menu........................................................................................... 902 PV480 Diagnostic Gauge — Using......................................................................................... 903 Diagnostic Test Box — Using............................................................................................ 904 Diagnostic Trouble Code Designations................................................................................... 909 Digital Multimeter — Using............................................................................................. 911 DOC Calibration — Instructions......................................................................................... 911 DPF Calibration — Instructions......................................................................................... 912 EGR Valve — Clean Test Instructions.................................................................................... 914 EGR Valve — Learn Value Reset Instructions............................................................................. 914 Electrical Circuit Concepts............................................................................................ 915 Electrical Noise — Possible Causes..................................................................................... 920 Electronic Injector — Calibration Information.......................................................................... 921 Emission Control System Derate Temporary Override...................................................................... 922 Enable Low-Pressure Fuel Pump.......................................................................................... 922 Engine Control Unit (ECU) — Level Identification....................................................................... 922 Engine Control Unit (ECU) — Donating this Engine’s ECU to be Used Elsewhere............................................ 923 Engine Control Unit (ECU) — Replacing Current ECU with Another ECU..................................................... 924 Engine Control Unit (ECU) — Replacing Current ECU with Another ECU — Cannot Communicate with Current ECU............... 925 Engine Control Unit (ECU) — Reprogramming Current ECU.................................................................. 926 Engine Control Unit (ECU) — Reprogramming Instructions................................................................. 927 Engine Hours — Updating Instructions................................................................................... 928 Engine Overspeed Verification Test..................................................................................... 928 ESM Operator Action Information Decoder — Instructions................................................................. 929 Exhaust Temperature Management Test Instructions....................................................................... 929 Frequent Regeneration Test — Instructions.............................................................................. 929 Harness Diagnostic Mode Test........................................................................................... 930 Interactive Tests and Calibration Results — Printing, Exporting, or Saving Instructions................................ 930 Internal Data Monitor — Instructions................................................................................... 931 Keep Electronic Control Unit Connectors Clean.......................................................................... 933 Load Profile Information Test — Instructions........................................................................... 934 Lost ECU Data Reset.................................................................................................... 935 Payload File — Replacement Engine ECU Payload Downloading Instructions................................................. 936 Regeneration Abort Source Identification Test — Instructions........................................................... 936 Regeneration Failure — Possible Causes................................................................................. 937 SCR Calibration — Instructions......................................................................................... 939 SCR System Performance Verification Test............................................................................... 939 Service Regeneration Instructions...................................................................................... 940 Servicing Electronic Control Units..................................................................................... 940 Snapshot Instructions.................................................................................................. 941 Software and Hardware Verification..................................................................................... 942 Diagnostic Procedure............................................................................................... 942 Trim Options Information............................................................................................... 944 VGT — Calibration Information.......................................................................................... 944 VGT — Learn Value Reset Instructions................................................................................... 945 Welding Near Electronic Control Units.................................................................................. 945 DTC SPN - 000001—000199.................................................................................................... 947 000027.03 — EGR Valve Position Signal Out of Range High................................................................ 947 Diagnostic Procedure............................................................................................... 948 000027.04 — EGR Valve Position Signal Out of Range Low................................................................ 952 Diagnostic Procedure............................................................................................... 953 000027.07 — EGR Valve Desired and Actual Position Mismatch............................................................. 958 000028.03 — Digital Throttle Signal Out of Range High.................................................................. 959 Diagnostic Procedure............................................................................................... 960 000028.04 — Digital Throttle Signal Out of Range Low................................................................... 963 Diagnostic Procedure............................................................................................... 964 000028.14 — Digital Throttle Inhibited................................................................................. 968 000029.03 — Secondary Analog Throttle Signal Out of Range High......................................................... 969 Diagnostic Procedure............................................................................................... 970 000029.04 — Secondary Analog Throttle Signal Out of Range Low.......................................................... 975 Diagnostic Procedure............................................................................................... 976 000029.14 — Secondary Analog Throttle Inhibited........................................................................ 981 000051.03 — Air Throttle Actuator Position Signal Out of Range High.................................................... 982 Diagnostic Procedure............................................................................................... 983 000051.04 — Air Throttle Actuator Position Signal Out of Range Low..................................................... 987 Diagnostic Procedure............................................................................................... 988 000051.07 — Air Throttle Actuator Desired and Actual Position Mismatch................................................. 993 000051.14 — Air Throttle Actuator and EGR Valve Connectors Swapped..................................................... 994 Diagnostic Procedure............................................................................................... 995 000091.03 — Primary Analog Throttle Signal Out of Range High........................................................... 998 Diagnostic Procedure............................................................................................... 999 000091.04 — Primary Analog Throttle Signal Out of Range Low............................................................1004 Diagnostic Procedure...............................................................................................1005 000091.09 — Primary Analog Throttle Signal Erratic.....................................................................1010 000091.14 — Primary Analog Throttle Inhibited..........................................................................1011 000094.03 — Low-Pressure Fuel Signal Out of Range High.................................................................1012 Diagnostic Procedure...............................................................................................1013 000094.04 — Low-Pressure Fuel Signal Out of Range Low..................................................................1017 Diagnostic Procedure...............................................................................................1018 000094.16 — Low-Pressure Fuel Signal Moderately High...................................................................1023 Diagnostic Procedure...............................................................................................1024 000094.17 — Low-Pressure Fuel Signal Slightly Low......................................................................1027 000094.18 — Low-Pressure Fuel Signal Moderately Low....................................................................1028 Diagnostic Procedure...............................................................................................1029 000097.00 — Water-In-Fuel Level Extremely High.........................................................................1033 Diagnostic Procedure...............................................................................................1034 000097.03 — Water-In-Fuel Signal Out Of Range High.....................................................................1039 Diagnostic Procedure...............................................................................................1040 000097.04 — Water-In-Fuel Signal Out Of Range Low......................................................................1043 Diagnostic Procedure...............................................................................................1044 000097.16 — Water-In-Fuel Level Moderately High........................................................................1048 000100.01 — Engine Oil Pressure Signal Extremely Low...................................................................1049 Diagnostic Procedure...............................................................................................1050 000100.02 — Engine Oil Pressure is not Zero with Engine Stopped........................................................1055 Diagnostic Procedure...............................................................................................1056 000100.03 — Engine Oil Pressure Signal Out of Range High...............................................................1060 Diagnostic Procedure...............................................................................................1061 000100.04 — Engine Oil Pressure Signal Out of Range Low................................................................1065 Diagnostic Procedure...............................................................................................1066 000100.18 — Engine Oil Pressure Signal Moderately Low..................................................................1071 000102.03 — Manifold Air Pressure Signal Out of Range High.............................................................1072 Diagnostic Procedure...............................................................................................1073 000102.04 — Manifold Air Pressure Signal Out of Range Low..............................................................1077 Diagnostic Procedure...............................................................................................1078 000102.07 — Manifold Air Pressure Signal In Range Invalid..............................................................1082 Diagnostic Procedure...............................................................................................1083 000103.00 — VGT Speed Signal Extremely High............................................................................1088 Diagnostic Procedure...............................................................................................1089 000103.02 — VGT Speed Signal Invalid...................................................................................1092 Diagnostic Procedure...............................................................................................1093 000103.05 — VGT Speed Circuit Has High Resistance......................................................................1097 Diagnostic Procedure...............................................................................................1098 000105.00 — Manifold Air Temperature Signal Extremely High.............................................................1102 Diagnostic Procedure...............................................................................................1103 000105.03 — Manifold Air Temperature Signal Out of Range High..........................................................1107 Diagnostic Procedure...............................................................................................1108 000105.04 — Manifold Air Temperature Signal Out of Range Low...........................................................1112 Diagnostic Procedure...............................................................................................1113 000105.15 — Manifold Air Temperature Signal Slightly High..............................................................1117 000105.16 — Manifold Air Temperature Signal Moderately High............................................................1118 000107.00 — Air Filter Pressure Differential Extremely High............................................................1119 Diagnostic Procedure...............................................................................................1120 000107.15 — Air Filter Pressure Differential Slightly High.............................................................1123 000107.16 — Air Filter Pressure Differential Moderately High...........................................................1124 000108.02 — Barometric Pressure Signal Invalid.........................................................................1125 Diagnostic Procedure...............................................................................................1125 000108.07 — Barometric Pressure Signal Mismatch........................................................................1127 Diagnostic Procedure...............................................................................................1127 000109.01 — Engine Coolant Pressure Signal Extremely Low...............................................................1128 Diagnostic Procedure...............................................................................................1129 000109.03 — Engine Coolant Pressure Signal Out of Range High...........................................................1133 Diagnostic Procedure...............................................................................................1134 000109.04 — Engine Coolant Pressure Signal Out of Range Low............................................................1138 Diagnostic Procedure...............................................................................................1139 000109.17 — Engine Coolant Pressure Signal Slightly Low................................................................1143 000109.18 — Engine Coolant Pressure Signal Moderately Low..............................................................1143 000109.31 — Engine Coolant Pressure Signal Fault.......................................................................1144 000110.00 — Engine Coolant Temperature Signal Extremely High...........................................................1145 Diagnostic Procedure...............................................................................................1146 000110.03 — Engine Coolant Temperature Signal Out of Range High........................................................1151 Diagnostic Procedure...............................................................................................1152 000110.04 — Engine Coolant Temperature Signal Out of Range Low.........................................................1156 Diagnostic Procedure...............................................................................................1157 000110.15 — Engine Coolant Temperature Signal Slightly High............................................................1161 000110.16 — Engine Coolant Temperature Signal Moderately High..........................................................1162 000110.17 — Engine Coolant Temperature Signal Slightly Low.............................................................1163 000111.01 — Engine Coolant Level Alarm Switch Activated at High Coolant Temperature...................................1164 Diagnostic Procedure...............................................................................................1165 000111.07 — Engine Coolant Level Switch Mismatch.......................................................................1168 Diagnostic Procedure...............................................................................................1169 000111.17 — Engine Coolant Level Information Switch Activated.........................................................1174 Diagnostic Procedure...............................................................................................1175 000111.18 — Engine Coolant Level Alarm Switch Activated at Moderate Coolant Temperature..............................1179 000157.01 — Fuel Rail Pressure Signal Extremely Low....................................................................1180 Diagnostic Procedure...............................................................................................1180 000157.02 — Fuel Rail Pressure Invalid.................................................................................1181 Diagnostic Procedure...............................................................................................1182 000157.03 — Fuel Rail Pressure Signal Out of Range High................................................................1185 Diagnostic Procedure...............................................................................................1186 000157.04 — Fuel Rail Pressure Signal Out of Range Low.................................................................1190 Diagnostic Procedure...............................................................................................1191 000157.12 — Fuel Rail Pressure Measurement Error.......................................................................1196 Diagnostic Procedure...............................................................................................1197 000157.16 — Fuel Rail Pressure Signal Moderately High..................................................................1199 Diagnostic Procedure...............................................................................................1200 000157.17 — Fuel Rail Pressure Signal Slightly Low....................................................................1202 Diagnostic Procedure...............................................................................................1202 000157.18 — Fuel Rail Pressure Signal Moderately Low...................................................................1204 000158.12 — ECU Power Down Error.......................................................................................1205 Diagnostic Procedure...............................................................................................1205 000160.02 — Primary Shaft Speed Invalid................................................................................1207 000168.01 — Unswitched Battery Voltage Extremely Low...................................................................1208 Diagnostic Procedure...............................................................................................1209 000168.16 — Unswitched Battery Voltage Moderately High.................................................................1217 Diagnostic Procedure...............................................................................................1218 000168.18 — Unswitched Battery Voltage Moderately Low..................................................................1222 000174.00 — Fuel Temperature Signal Extremely High.....................................................................1223 Diagnostic Procedure...............................................................................................1224 000174.03 — Fuel Temperature Signal Out Of Range High..................................................................1228 Diagnostic Procedure...............................................................................................1229 000174.04 — Fuel Temperature Signal Out Of Range Low...................................................................1233 Diagnostic Procedure...............................................................................................1234 000174.16 — Fuel Temperature Signal Moderately High...................................................................1238 000189.31 — Engine Speed Derate Condition Exists.......................................................................1239 000190.00 — Engine Speed Extremely High................................................................................1240 Diagnostic Procedure...............................................................................................1240 000190.16 — Engine Speed Moderately High...............................................................................1241 000190.31 — Engine Speed Too High for Fan Clutch.......................................................................1242 Diagnostic Procedure...............................................................................................1242 DTC SPN - 000200—000699....................................................................................................1245 000237.02 — VIN Security Data Invalid..................................................................................1245 000237.13 — VIN Option Code Security Data Conflict.....................................................................1246 000237.31 — VIN Security Data Missing..................................................................................1247 000412.00 — EGR Temperature Signal Extremely High......................................................................1248 Diagnostic Procedure...............................................................................................1249 000412.03 — EGR Temperature Signal Out of Range High...................................................................1253 Diagnostic Procedure...............................................................................................1254 000412.04 — EGR Temperature Signal Out Of Range Low....................................................................1258 Diagnostic Procedure...............................................................................................1259 000412.15 — EGR Temperature Signal Slightly High.......................................................................1263 000412.16 — EGR Temperature Signal Moderately High.....................................................................1264 000611.03 — Injector Drive #1 Shorted to Voltage Source................................................................1265 Diagnostic Procedure...............................................................................................1266 000611.04 — Injector Drive #1 Shorted to Ground........................................................................1270 Diagnostic Procedure...............................................................................................1271 000612.03 — Injector Drive #2 Shorted to Voltage Source................................................................1276 Diagnostic Procedure...............................................................................................1277 000612.04 — Injector Drive #2 Shorted to Ground........................................................................1280 Diagnostic Procedure...............................................................................................1281 000613.03 — Fuel Pressure Control Valve Drive Shorted to Voltage Source................................................1286 Diagnostic Procedure...............................................................................................1287 000613.04 — Fuel Pressure Control Valve Drive Shorted to Ground........................................................1292 Diagnostic Procedure...............................................................................................1293 000613.31 — Fuel Pressure Control Valve Drive Fault....................................................................1297 Diagnostic Procedure...............................................................................................1297 000629.12 — ECU EEPROM Error...........................................................................................1298 Diagnostic Procedure...............................................................................................1298 000629.13 — ECU Boot Block Error.......................................................................................1300 000629.13 — ECU Boot Block Error Diagnostic Procedure..............................................................1300 000636.02 — Camshaft Position Signal Invalid...........................................................................1301 Diagnostic Procedure...............................................................................................1302 000636.05 — Camshaft Position Circuit Has High Resistance..............................................................1305 Diagnostic Procedure...............................................................................................1306 000636.06 — Camshaft Position Circuit Has Low Resistance...............................................................1310 Diagnostic Procedure...............................................................................................1311 000636.08 — Camshaft Position Signal Missing...........................................................................1316 Diagnostic Procedure...............................................................................................1317 000636.10 — Camshaft Position Signal Rate of Change Abnormal...........................................................1320 Diagnostic Procedure...............................................................................................1321 000637.02 — Crankshaft Position Signal Invalid.........................................................................1326 Diagnostic Procedure...............................................................................................1327 000637.05 — Crankshaft Position Circuit Has High Resistance............................................................1330 Diagnostic Procedure...............................................................................................1331 000637.06 — Crankshaft Position Circuit Has Low Resistance.............................................................1335 Diagnostic Procedure...............................................................................................1336 000637.07 — Crankshaft Position and Camshaft Position Signals Out of Sync..............................................1341 Diagnostic Procedure...............................................................................................1342 000637.08 — Crankshaft Position Signal Missing.........................................................................1346 Diagnostic Procedure...............................................................................................1347 000637.10 — Crankshaft Position Signal Rate of Change Abnormal.........................................................1350 Diagnostic Procedure...............................................................................................1351 000640.11 — External Engine Protection Activated.......................................................................1356 000640.31 — External Derate Activated..................................................................................1357 000641.05 — VGT Actuator Drive Circuit Has High Resistance.............................................................1358 Diagnostic Procedure...............................................................................................1359 000641.06 — VGT Actuator Drive Circuit Has Low Resistance..............................................................1363 Diagnostic Procedure...............................................................................................1364 000641.07 — VGT Vane Desired and Actual Position Mismatch During a Learn...............................................1366 Diagnostic Procedure...............................................................................................1367 000641.13 — VGT Actuator Calibration Error.............................................................................1374 Diagnostic Procedure...............................................................................................1375 000647.05 — Engine Fan Drive Circuit Has High Resistance...............................................................1378 Diagnostic Procedure...............................................................................................1379 000647.06 — Engine Fan Drive Circuit Has Low Resistance................................................................1382 Diagnostic Procedure...............................................................................................1383 000647.07 — Engine Fan Drive Decrease Circuit Has High Resistance......................................................1387 000651.02 — Injector #1 Part Number Data Invalid.......................................................................1388 Diagnostic Procedure...............................................................................................1388 000651.05 — Injector #1 Circuit Has High Resistance....................................................................1390 Diagnostic Procedure...............................................................................................1391 000651.06 — Injector #1 Circuit Has Low Resistance.....................................................................1396 Diagnostic Procedure...............................................................................................1397 000651.13 — Injector #1 Calibration Fault..............................................................................1402 Diagnostic Procedure...............................................................................................1402 000651.18 — Injector #1 Not Responding.................................................................................1402 Diagnostic Procedure...............................................................................................1403 000652.02 — Injector #2 Part Number Data Invalid.......................................................................1405 Diagnostic Procedure...............................................................................................1405 000652.05 — Injector #2 Circuit Has High Resistance....................................................................1407 Diagnostic Procedure...............................................................................................1408 000652.06 — Injector #2 Circuit Has Low Resistance.....................................................................1413 Diagnostic Procedure...............................................................................................1414 000652.13 — Injector #2 Calibration Fault..............................................................................1419 Diagnostic Procedure...............................................................................................1419 000652.18 — Injector #2 Not Responding.................................................................................1419 Diagnostic Procedure...............................................................................................1420 000653.02 — Injector #3 Part Number Data Invalid.......................................................................1422 Diagnostic Procedure...............................................................................................1422 000653.05 — Injector #3 Circuit Has High Resistance....................................................................1424 Diagnostic Procedure...............................................................................................1425 000653.06 — Injector #3 Circuit Has Low Resistance.....................................................................1430 Diagnostic Procedure...............................................................................................1431 000653.13 — Injector #3 Calibration Fault..............................................................................1436 Diagnostic Procedure...............................................................................................1436 000653.18 — Injector #3 Not Responding.................................................................................1436 Diagnostic Procedure...............................................................................................1437 000654.02 — Injector #4 Part Number Data Invalid.......................................................................1439 Diagnostic Procedure...............................................................................................1439 000654.05 — Injector #4 Circuit Has High Resistance....................................................................1441 Diagnostic Procedure...............................................................................................1442 000654.06 — Injector #4 Circuit Has Low Resistance.....................................................................1447 Diagnostic Procedure...............................................................................................1448 000654.13 — Injector #4 Calibration Fault..............................................................................1453 Diagnostic Procedure...............................................................................................1453 000654.18 — Injector #4 Not Responding.................................................................................1453 Diagnostic Procedure...............................................................................................1454 000655.02 — Injector #5 Part Number Data Invalid.......................................................................1456 Diagnostic Procedure...............................................................................................1456 000655.05 — Injector #5 Circuit Has High Resistance....................................................................1458 Diagnostic Procedure...............................................................................................1459 000655.06 — Injector #5 Circuit Has Low Resistance.....................................................................1464 Diagnostic Procedure...............................................................................................1465 000655.13 — Injector #5 Calibration Fault..............................................................................1470 Diagnostic Procedure...............................................................................................1470 000655.18 — Injector #5 Not Responding.................................................................................1470 Diagnostic Procedure...............................................................................................1471 000656.02 — Injector #6 Part Number Data Invalid.......................................................................1473 Diagnostic Procedure...............................................................................................1473 000656.05 — Injector #6 Circuit Has High Resistance....................................................................1475 Diagnostic Procedure...............................................................................................1476 000656.06 — Injector #6 Circuit Has Low Resistance.....................................................................1481 Diagnostic Procedure...............................................................................................1482 000656.13 — Injector #6 Calibration Fault..............................................................................1487 Diagnostic Procedure...............................................................................................1487 000656.18 — Injector #6 Not Responding.................................................................................1487 Diagnostic Procedure...............................................................................................1488 000695.19 — Unapproved Engine Speed Request............................................................................1490 DTC SPN - 000700—001999....................................................................................................1491 000876.05 — A/C System Drive Circuit Has High Resistance...............................................................1491 000876.06 — A/C System Drive Circuit Has Low Resistance................................................................1492 000970.31 — External Shutdown Commanded................................................................................1492 Diagnostic Procedure...............................................................................................1493 000971.31 — External Derate Commanded..................................................................................1495 Diagnostic Procedure...............................................................................................1496 000974.03 — Remote Analog Throttle Signal Out of Range High............................................................1499 Diagnostic Procedure...............................................................................................1500 000974.04 — Remote Analog Throttle Signal Out of Range Low.............................................................1504 Diagnostic Procedure...............................................................................................1505 001069.31 — Calculated Tire Size Is Out Of Range.......................................................................1510 001075.02 — Low-Pressure Fuel Pump Data Erratic........................................................................1511 Diagnostic Procedure...............................................................................................1512 001075.04 — Low-Pressure Fuel Pump Supply Voltage Low..................................................................1516 Diagnostic Procedure...............................................................................................1517 001075.06 — Low-Pressure Fuel Pump Circuit Has Low Resistance..........................................................1519 Diagnostic Procedure...............................................................................................1520 001075.09 — Low-Pressure Fuel Pump Loss of Communication...............................................................1524 Diagnostic Procedure...............................................................................................1525 001075.12 — Low-Pressure Fuel Pump Loss of Communication...............................................................1530 Diagnostic Procedure...............................................................................................1531 001075.15 — Low-Pressure Fuel Pump Temperature Slightly High...........................................................1535 001110.31 — Engine Shutdown Commanded by Application...................................................................1536 001136.00 — ECU Temperature Signal Extremely High......................................................................1537 Diagnostic Procedure...............................................................................................1537 001136.02 — ECU Temperature Signal Invalid.............................................................................1540 Diagnostic Procedure...............................................................................................1540 001136.16 — ECU Temperature Signal Moderately High.....................................................................1541 001172.12 — Intake Air Temperature Error...............................................................................1542 Diagnostic Procedure...............................................................................................1542 001176.07 — Intake Air Pressure Mismatch...............................................................................1542 Diagnostic Procedure...............................................................................................1543 001176.12 — Intake Air Pressure Error.................................................................................1544 Diagnostic Procedure...............................................................................................1544 001180.00 — Calculated VGT Turbine Inlet Temperature Extremely High....................................................1545 Diagnostic Procedure...............................................................................................1546 001180.16 — Calculated VGT Turbine Inlet Temperature Moderately High...................................................1550 001209.03 — Exhaust Manifold Pressure Signal Out of Range High.........................................................1551 Diagnostic Procedure...............................................................................................1552 001209.04 — Exhaust Manifold Pressure Signal Out of Range Low..........................................................1556 Diagnostic Procedure...............................................................................................1557 001209.07 — Exhaust Manifold Pressure Mismatch.........................................................................1561 Diagnostic Procedure...............................................................................................1562 001321.05 — Engine Starter Solenoid Lockout Relay Circuit Has High Resistance..........................................1567 Diagnostic Procedure...............................................................................................1568 001321.06 — Engine Starter Solenoid Lockout Relay Circuit Has Low Resistance...........................................1571 Diagnostic Procedure...............................................................................................1572 001321.16 — Engine Starter Engaged for Too Long........................................................................1574 Diagnostic Procedure...............................................................................................1574 001321.31 — Engine Speed Zero with Starter Solenoid Energized..........................................................1575 Diagnostic Procedure...............................................................................................1576 001347.05 — Fuel Pressure Control Valve #1 Circuit Has High Resistance.................................................1578 Diagnostic Procedure...............................................................................................1579 001347.06 — Fuel Pressure Control Valve #1 Circuit Has Low Resistance..................................................1582 Diagnostic Procedure...............................................................................................1583 001347.07 — High-Pressure Fuel Pump Start Angle Mismatch...............................................................1586 Diagnostic Procedure...............................................................................................1586 001348.05 — Fuel Pressure Control Valve #2 Circuit Has High Resistance.................................................1588 Diagnostic Procedure...............................................................................................1589 001348.06 — Fuel Pressure Control Valve #2 Circuit Has Low Resistance..................................................1592 Diagnostic Procedure...............................................................................................1593 001569.31 — Engine Power Derate Condition Exists.......................................................................1596 001639.01 — Fan Speed Signal Extremely Low.............................................................................1597 Diagnostic Procedure...............................................................................................1598 001639.00 — Fan Speed Signal Extremely High............................................................................1602 Diagnostic Procedure...............................................................................................1603 001639.18 — Fan Speed Signal Moderately Low............................................................................1607 001761.01 — DEF Tank Fluid Level Signal Extremely Low..................................................................1608 001761.03 — DEF Tank Fluid Level Signal Out of Range High..............................................................1609 Diagnostic Procedure...............................................................................................1610 001761.04 — DEF Tank Fluid Level Signal Out of Range Low...............................................................1614 Diagnostic Procedure...............................................................................................1615 001761.17 — DEF Tank Fluid Level Signal Slightly Low...................................................................1620 Diagnostic Procedure...............................................................................................1621 001761.18 — DEF Tank Fluid Level Signal Moderately Low.................................................................1627 DTC SPN - 002000—002299....................................................................................................1629 002002.09 — No CAN Message Received From Source Address 2..............................................................1629 002003.09 — No CAN Message Received From Source Address 3..............................................................1629 002003.14 — Incorrect CAN Message Received From Source Address 3.......................................................1629 002003.19 — Communication Error with Source Address 3..................................................................1629 002004.09 — No CAN Message Received From Source Address 4..............................................................1629 002005.09 — No CAN Message Received From Source Address 5..............................................................1629 002006.09 — No CAN Message Received From Source Address 6..............................................................1629 002006.14 — Incorrect CAN Message Received From Source Address 6.......................................................1630 002006.19 — Communication Error with Source Address 6..................................................................1630 002007.09 — No CAN Message Received From Source Address 7..............................................................1630 002008.09 — No CAN Message Received From Source Address 8..............................................................1630 002009.09 — No CAN Message Received From Source Address 9..............................................................1630 002010.09 — No CAN Message Received From Source Address 10.............................................................1630 002011.09 — No CAN Message Received From Source Address 11.............................................................1630 002012.09 — No CAN Message Received From Source Address 12.............................................................1631 002013.09 — No CAN Message Received From Source Address 13.............................................................1631 002014.09 — No CAN Message Received From Source Address 14.............................................................1631 002015.09 — No CAN Message Received From Source Address 15.............................................................1631 002016.09 — No CAN Message Received From Source Address 16.............................................................1631 002017.09 — No CAN Message Received From Source Address 17.............................................................1631 002018.09 — No CAN Message Received From Source Address 18.............................................................1631 002019.09 — No CAN Message Received From Source Address 19.............................................................1632 002020.09 — No CAN Message Received From Source Address 20.............................................................1632 002021.09 — No CAN Message Received From Source Address 21.............................................................1632 002022.09 — No CAN Message Received From Source Address 22.............................................................1632 002023.09 — No CAN Message Received From Source Address 23.............................................................1632 002024.09 — No CAN Message Received From Source Address 24.............................................................1632 002025.09 — No CAN Message Received From Source Address 25.............................................................1632 002025.14 — Incorrect CAN Message Received From Source Address 25......................................................1633 002025.19 — Communication Error with Source Address 25.................................................................1633 002026.09 — No CAN Message Received From Source Address 26.............................................................1633 002027.09 — No CAN Message Received From Source Address 27.............................................................1633 002028.09 — No CAN Message Received From Source Address 28.............................................................1633 002029.09 — No CAN Message Received From Source Address 29.............................................................1633 002030.09 — No CAN Message Received From Source Address 30.............................................................1633 002030.14 — Incorrect CAN Message Received From Source Address 30......................................................1634 002030.19 — Communication Error with Source Address 30.................................................................1634 002031.09 — No CAN Message Received From Source Address 31.............................................................1634 002032.09 — No CAN Message Received From Source Address 32.............................................................1634 002033.09 — No CAN Message Received From Source Address 33.............................................................1634 002033.14 — Incorrect CAN Message Received From Source Address 33......................................................1634 002033.19 — Communication Error with Source Address 33.................................................................1634 002034.09 — No CAN Message Received From Source Address 34.............................................................1635 002035.09 — No CAN Message Received From Source Address 35.............................................................1635 002036.09 — No CAN Message Received From Source Address 36.............................................................1635 002037.09 — No CAN Message Received From Source Address 37.............................................................1635 002038.09 — No CAN Message Received From Source Address 38.............................................................1635 002039.09 — No CAN Message Received From Source Address 39.............................................................1635 002040.09 — No CAN Message Received From Source Address 40.............................................................1635 002040.14 — Incorrect CAN Message Received From Source Address 40......................................................1636 002040.19 — Communication Error with Source Address 40.................................................................1636 002041.09 — No CAN Message Received From Source Address 41.............................................................1636 002042.09 — No CAN Message Received From Source Address 42.............................................................1636 002043.09 — No CAN Message Received From Source Address 43.............................................................1636 002044.09 — No CAN Message Received From Source Address 44.............................................................1636 002045.09 — No CAN Message Received From Source Address 45.............................................................1636 002046.09 — No CAN Message Received From Source Address 46.............................................................1637 002047.09 — No CAN Message Received From Source Address 47.............................................................1637 002048.09 — No CAN Message Received From Source Address 48.............................................................1637 002049.09 — No CAN Message Received From Source Address 49.............................................................1637 002049.14 — Incorrect CAN Message Received From Source Address 49......................................................1637 002049.19 — Communication Error with Source Address 49.................................................................1637 002050.09 — No CAN Message Received From Source Address 50.............................................................1637 002051.09 — No CAN Message Received From Source Address 51.............................................................1638 002052.09 — No CAN Message Received From Source Address 52.............................................................1638 002053.09 — No CAN Message Received From Source Address 53.............................................................1638 002054.09 — No CAN Message Received From Source Address 54.............................................................1638 002055.09 — No CAN Message Received From Source Address 55.............................................................1638 002056.09 — No CAN Message Received From Source Address 56.............................................................1638 002057.09 — No CAN Message Received From Source Address 57.............................................................1638 002058.09 — No CAN Message Received From Source Address 58.............................................................1639 002059.09 — No CAN Message Received From Source Address 59.............................................................1639 002060.09 — No CAN Message Received From Source Address 60.............................................................1639 002061.09 — No CAN Message Received From Source Address 61.............................................................1639 002062.09 — No CAN Message Received From Source Address 62.............................................................1639 002063.09 — No CAN Message Received From Source Address 63.............................................................1639 002064.09 — No CAN Message Received From Source Address 64.............................................................1639 002065.09 — No CAN Message Received From Source Address 65.............................................................1640 002066.09 — No CAN Message Received From Source Address 66.............................................................1640 002067.09 — No CAN Message Received From Source Address 67.............................................................1640 002068.09 — No CAN Message Received From Source Address 68.............................................................1640 002069.09 — No CAN Message Received From Source Address 69.............................................................1640 002070.09 — No CAN Message Received From Source Address 70.............................................................1640 002071.09 — No CAN Message Received From Source Address 71.............................................................1640 002071.14 — Incorrect CAN Message Received From Source Address 71......................................................1641 002071.19 — Communication Error with Source Address 71.................................................................1641 002072.09 — No CAN Message Received From Source Address 72.............................................................1641 002073.09 — No CAN Message Received From Source Address 73.............................................................1641 002074.09 — No CAN Message Received From Source Address 74.............................................................1641 002075.09 — No CAN Message Received From Source Address 75.............................................................1641 002076.09 — No CAN Message Received From Source Address 76.............................................................1641 002077.09 — No CAN Message Received From Source Address 77.............................................................1642 002078.09 — No CAN Message Received From Source Address 78.............................................................1642 002079.09 — No CAN Message Received From Source Address 79.............................................................1642 002080.09 — No CAN Message Received From Source Address 80.............................................................1642 002081.09 — No CAN Message Received From Source Address 81.............................................................1642 002082.09 — No CAN Message Received From Source Address 82.............................................................1642 002083.09 — No CAN Message Received From Source Address 83.............................................................1642 002084.09 — No CAN Message Received From Source Address 84.............................................................1643 002085.09 — No CAN Message Received From Source Address 85.............................................................1643 002086.09 — No CAN Message Received From Source Address 86.............................................................1643 002087.09 — No CAN Message Received From Source Address 87.............................................................1643 002088.09 — No CAN Message Received From Source Address 88.............................................................1643 002089.09 — No CAN Message Received From Source Address 89.............................................................1643 002090.09 — No CAN Message Received From Source Address 90.............................................................1643 002091.09 — No CAN Message Received From Source Address 91.............................................................1644 002092.09 — No CAN Message Received From Source Address 92.............................................................1644 002093.09 — No CAN Message Received From Source Address 93.............................................................1644 002094.09 — No CAN Message Received From Source Address 94.............................................................1644 002095.09 — No CAN Message Received From Source Address 95.............................................................1644 002096.09 — No CAN Message Received From Source Address 96.............................................................1644 002097.09 — No CAN Message Received From Source Address 97.............................................................1644 002098.09 — No CAN Message Received From Source Address 98.............................................................1645 002099.09 — No CAN Message Received From Source Address 99.............................................................1645 002100.09 — No CAN Message Received From Source Address 100............................................................1645 002101.09 — No CAN Message Received From Source Address 101............................................................1645 002102.09 — No CAN Message Received From Source Address 102............................................................1645 002103.09 — No CAN Message Received From Source Address 103............................................................1645 002104.09 — No CAN Message Received From Source Address 104............................................................1645 002105.09 — No CAN Message Received From Source Address 105............................................................1646 002106.09 — No CAN Message Received From Source Address 106............................................................1646 002107.09 — No CAN Message Received From Source Address 107............................................................1646 002108.09 — No CAN Message Received From Source Address 108............................................................1646 002109.09 — No CAN Message Received From Source Address 109............................................................1646 002110.09 — No CAN Message Received From Source Address 110............................................................1646 002111.09 — No CAN Message Received From Source Address 111............................................................1646 002112.09 — No CAN Message Received From Source Address 112............................................................1647 002113.09 — No CAN Message Received From Source Address 113............................................................1647 002114.09 — No CAN Message Received From Source Address 114............................................................1647 002115.09 — No CAN Message Received From Source Address 115............................................................1647 002116.09 — No CAN Message Received From Source Address 116............................................................1647 002117.09 — No CAN Message Received From Source Address 117............................................................1647 002118.09 — No CAN Message Received From Source Address 118............................................................1647 002119.09 — No CAN Message Received From Source Address 119............................................................1648 002120.09 — No CAN Message Received From Source Address 120............................................................1648 002121.09 — No CAN Message Received From Source Address 121............................................................1648 002122.09 — No CAN Message Received From Source Address 122............................................................1648 002123.09 — No CAN Message Received From Source Address 123............................................................1648 002124.09 — No CAN Message Received From Source Address 124............................................................1648 002125.09 — No CAN Message Received From Source Address 125............................................................1648 002126.09 — No CAN Message Received From Source Address 126............................................................1649 002127.09 — No CAN Message Received From Source Address 127............................................................1649 002128.09 — No CAN Message Received From Source Address 128............................................................1649 002129.09 — No CAN Message Received From Source Address 129............................................................1649 002130.09 — No CAN Message Received From Source Address 130............................................................1649 002131.09 — No CAN Message Received From Source Address 131............................................................1649 002132.09 — No CAN Message Received From Source Address 132............................................................1649 002133.09 — No CAN Message Received From Source Address 133............................................................1650 002134.09 — No CAN Message Received From Source Address 134............................................................1650 002135.09 — No CAN Message Received From Source Address 135............................................................1650 002136.09 — No CAN Message Received From Source Address 136............................................................1650 002137.09 — No CAN Message Received From Source Address 137............................................................1650 002138.09 — No CAN Message Received From Source Address 138............................................................1650 002139.09 — No CAN Message Received From Source Address 139............................................................1650 002140.09 — No CAN Message Received From Source Address 140............................................................1651 002141.09 — No CAN Message Received From Source Address 141............................................................1651 002142.09 — No CAN Message Received From Source Address 142............................................................1651 002143.09 — No CAN Message Received From Source Address 143............................................................1651 002144.09 — No CAN Message Received From Source Address 144............................................................1651 002145.09 — No CAN Message Received From Source Address 145............................................................1651 002146.09 — No CAN Message Received From Source Address 146............................................................1651 002147.09 — No CAN Message Received From Source Address 147............................................................1652 002148.09 — No CAN Message Received From Source Address 148............................................................1652 002149.09 — No CAN Message Received From Source Address 149............................................................1652 002150.09 — No CAN Message Received From Source Address 150............................................................1652 002151.09 — No CAN Message Received From Source Address 151............................................................1652 002152.09 — No CAN Message Received From Source Address 152............................................................1652 002153.09 — No CAN Message Received From Source Address 153............................................................1652 002154.09 — No CAN Message Received From Source Address 154............................................................1653 002155.09 — No CAN Message Received From Source Address 155............................................................1653 002156.09 — No CAN Message Received From Source Address 156............................................................1653 002157.09 — No CAN Message Received From Source Address 157............................................................1653 002158.09 — No CAN Message Received From Source Address 158............................................................1653 002159.09 — No CAN Message Received From Source Address 159............................................................1653 002160.09 — No CAN Message Received From Source Address 160............................................................1653 002161.09 — No CAN Message Received From Source Address 161............................................................1654 002162.09 — No CAN Message Received From Source Address 162............................................................1654 002163.09 — No CAN Message Received From Source Address 163............................................................1654 002164.09 — No CAN Message Received From Source Address 164............................................................1654 002165.09 — No CAN Message Received From Source Address 165............................................................1654 002166.09 — No CAN Message Received From Source Address 166............................................................1654 002167.09 — No CAN Message Received From Source Address 167............................................................1654 002168.09 — No CAN Message Received From Source Address 168............................................................1655 002169.09 — No CAN Message Received From Source Address 169............................................................1655 002170.09 — No CAN Message Received From Source Address 170............................................................1655 002171.09 — No CAN Message Received From Source Address 171............................................................1655 002172.09 — No CAN Message Received From Source Address 172............................................................1655 002173.09 — No CAN Message Received From Source Address 173............................................................1655 002174.09 — No CAN Message Received From Source Address 174............................................................1655 002175.09 — No CAN Message Received From Source Address 175............................................................1656 002176.09 — No CAN Message Received From Source Address 176............................................................1656 002177.09 — No CAN Message Received From Source Address 177............................................................1656 002178.09 — No CAN Message Received From Source Address 178............................................................1656 002179.09 — No CAN Message Received From Source Address 179............................................................1656 002180.09 — No CAN Message Received From Source Address 180............................................................1656 002181.09 — No CAN Message Received From Source Address 181............................................................1656 002182.09 — No CAN Message Received From Source Address 182............................................................1657 002183.09 — No CAN Message Received From Source Address 183............................................................1657 002184.09 — No CAN Message Received From Source Address 184............................................................1657 002185.09 — No CAN Message Received From Source Address 185............................................................1657 002186.09 — No CAN Message Received From Source Address 186............................................................1657 002187.09 — No CAN Message Received From Source Address 187............................................................1657 002188.09 — No CAN Message Received From Source Address 188............................................................1657 002189.09 — No CAN Message Received From Source Address 189............................................................1658 002190.09 — No CAN Message Received From Source Address 190............................................................1658 002191.09 — No CAN Message Received From Source Address 191............................................................1658 002192.09 — No CAN Message Received From Source Address 192............................................................1658 002193.09 — No CAN Message Received From Source Address 193............................................................1658 002194.09 — No CAN Message Received From Source Address 194............................................................1658 002195.09 — No CAN Message Received From Source Address 195............................................................1658 002196.09 — No CAN Message Received From Source Address 196............................................................1659 002197.09 — No CAN Message Received From Source Address 197............................................................1659 002198.09 — No CAN Message Received From Source Address 198............................................................1659 002199.09 — No CAN Message Received From Source Address 199............................................................1659 002200.09 — No CAN Message Received From Source Address 200............................................................1659 002201.09 — No CAN Message Received From Source Address 201............................................................1659 002202.09 — No CAN Message Received From Source Address 202............................................................1659 002203.09 — No CAN Message Received From Source Address 203............................................................1660 002204.09 — No CAN Message Received From Source Address 204............................................................1660 002205.09 — No CAN Message Received From Source Address 205............................................................1660 002206.09 — No CAN Message Received From Source Address 206............................................................1660 002207.09 — No CAN Message Received From Source Address 207............................................................1660 002208.09 — No CAN Message Received From Source Address 208............................................................1660 002209.09 — No CAN Message Received From Source Address 209............................................................1660 002210.09 — No CAN Message Received From Source Address 210............................................................1661 002211.09 — No CAN Message Received From Source Address 211............................................................1661 002212.09 — No CAN Message Received From Source Address 212............................................................1661 002213.09 — No CAN Message Received From Source Address 213............................................................1661 002214.09 — No CAN Message Received From Source Address 214............................................................1661 002215.09 — No CAN Message Received From Source Address 215............................................................1661 002216.09 — No CAN Message Received From Source Address 216............................................................1661 002217.09 — No CAN Message Received From Source Address 217............................................................1662 002218.09 — No CAN Message Received From Source Address 218............................................................1662 002219.09 — No CAN Message Received From Source Address 219............................................................1662 002220.09 — No CAN Message Received From Source Address 220............................................................1662 002221.09 — No CAN Message Received From Source Address 221............................................................1662 002222.09 — No CAN Message Received From Source Address 222............................................................1662 002223.09 — No CAN Message Received From Source Address 223............................................................1662 002224.09 — No CAN Message Received From Source Address 224............................................................1663 002225.09 — No CAN Message Received From Source Address 225............................................................1663 002226.09 — No CAN Message Received From Source Address 226............................................................1663 002227.09 — No CAN Message Received From Source Address 227............................................................1663 002228.09 — No CAN Message Received From Source Address 228............................................................1663 002228.14 — Incorrect CAN Message Received From Source Address 228.....................................................1663 002228.19 — Communication Error with Source Address 228................................................................1663 002229.09 — No CAN Message Received From Source Address 229............................................................1664 002230.09 — No CAN Message Received From Source Address 230............................................................1664 002231.09 — No CAN Message Received From Source Address 231............................................................1664 002232.09 — No CAN Message Received From Source Address 232............................................................1664 002233.09 — No CAN Message Received From Source Address 233............................................................1664 002234.09 — No CAN Message Received From Source Address 234............................................................1664 002235.09 — No CAN Message Received From Source Address 235............................................................1664 002236.09 — No CAN Message Received From Source Address 236............................................................1665 002237.09 — No CAN Message Received From Source Address 237............................................................1665 002238.09 — No CAN Message Received From Source Address 238............................................................1665 002239.09 — No CAN Message Received From Source Address 239............................................................1665 002240.09 — No CAN Message Received From Source Address 240............................................................1665 002241.09 — No CAN Message Received From Source Address 241............................................................1665 002242.09 — No CAN Message Received From Source Address 242............................................................1665 002243.09 — No CAN Message Received From Source Address 243............................................................1666 002244.09 — No CAN Message Received From Source Address 244............................................................1666 002245.09 — No CAN Message Received From Source Address 245............................................................1666 002246.09 — No CAN Message Received From Source Address 246............................................................1666 002247.09 — No CAN Message Received From Source Address 247............................................................1666 002248.09 — No CAN Message Received From Source Address 248............................................................1666 002249.09 — No CAN Message Received From Source Address 249............................................................1666 002250.09 — No CAN Message Received From Source Address 250............................................................1667 002251.09 — No CAN Message Received From Source Address 251............................................................1667 002252.09 — No CAN Message Received From Source Address 252............................................................1667 002253.09 — No CAN Message Received From Source Address 253............................................................1667 DTC SPN - 002300—002999....................................................................................................1669 002629.03 — Fixed Turbocharger Compressor Outlet Temperature Signal Out Of Range High..................................1669 Diagnostic Procedure...............................................................................................1670 002629.04 — Fixed Turbocharger Compressor Outlet Temperature Signal Out Of Range Low...................................1674 Diagnostic Procedure...............................................................................................1675 002630.00 — Charge Air Cooler Outlet Temperature Signal Extremely High.................................................1679 Diagnostic Procedure...............................................................................................1680 002630.03 — Charge Air Cooler Outlet Temperature Signal Out Of Range High..............................................1684 Diagnostic Procedure...............................................................................................1685 002630.04 — Charge Air Cooler Outlet Temperature Signal Out Of Range Low...............................................1689 Diagnostic Procedure...............................................................................................1690 002630.15 — Charge Air Cooler Outlet Temperature Signal Slightly High..................................................1694 002630.16 — Charge Air Cooler Outlet Temperature Signal Moderately High................................................1695 002659.02 — EGR Calculated Flow Invalid................................................................................1695 Diagnostic Procedure...............................................................................................1696 002659.03 — EGR Flow Signal Out of Range High..........................................................................1701 Diagnostic Procedure...............................................................................................1702 002659.04 — EGR Flow Signal Out of Range Low...........................................................................1706 Diagnostic Procedure...............................................................................................1707 002659.14 — Calculated EGR Flow Rate Error.............................................................................1711 Diagnostic Procedure...............................................................................................1711 002659.15 — EGR Flow Signal Slightly High..............................................................................1712 Diagnostic Procedure...............................................................................................1713 002659.17 — EGR Flow Signal Slightly Low...............................................................................1716 Diagnostic Procedure...............................................................................................1717 002790.16 — Calculated VGT Compressor Outlet Temperature Moderately High...............................................1721 Diagnostic Procedure...............................................................................................1722 002791.05 — EGR Valve Drive Circuit Fault..............................................................................1730 Diagnostic Procedure...............................................................................................1731 002791.06 — EGR Valve Drive Circuit Has Low Resistance................................................................1735 Diagnostic Procedure...............................................................................................1736 002791.07 — EGR Valve Desired and Actual Position Mismatch During a Learn..............................................1739 Diagnostic Procedure...............................................................................................1740 002791.13 — EGR Valve Calibration Error................................................................................1744 Diagnostic Procedure...............................................................................................1745 002795.02 — VGT Calibration Version Invalid............................................................................1747 Diagnostic Procedure...............................................................................................1747 002795.03 — VGT Vane Position Signal Out of Range High.................................................................1748 Diagnostic Procedure...............................................................................................1748 002795.04 — VGT Vane Position Signal Out of Range Low.................................................................1752 Diagnostic Procedure...............................................................................................1753 002795.07 — VGT Vane Desired and Actual Position Mismatch..............................................................1758 002795.13 — VGT Calibration Error......................................................................................1758 Diagnostic Procedure...............................................................................................1758 002797.03 — Injector High Voltage Supply #1 Out of Range High.........................................................1760 002797.05 — Injector High Voltage Supply #1 Circuit Has High Resistance................................................1761 Diagnostic Procedure...............................................................................................1761 002797.06 — Injector High Voltage Supply #1 Circuit Has Low Resistance.................................................1762 Diagnostic Procedure...............................................................................................1763 002798.03 — Injector High Voltage Supply #2 Out of Range High.........................................................1765 002798.05 — Injector High Voltage Supply #2 Circuit Has High Resistance................................................1765 Diagnostic Procedure...............................................................................................1766 002798.06 — Injector High Voltage Supply #2 Circuit Has Low Resistance.................................................1767 Diagnostic Procedure...............................................................................................1767 DTC SPN - 003000—003999....................................................................................................1769 003031.03 — DEF Tank Fluid Temperature Signal Out of Range High........................................................1769 Diagnostic Procedure...............................................................................................1770 003031.04 — DEF Tank Fluid Temperature Signal Out of Range Low.........................................................1774 Diagnostic Procedure...............................................................................................1775 003031.12 — DEF Tank Fluid Temperature Error...........................................................................1780 Diagnostic Procedure...............................................................................................1780 003216.09 — Aftertreatment Inlet NOx Loss of Communication.............................................................1781 Diagnostic Procedure...............................................................................................1782 003216.12 — Aftertreatment Inlet NOx Sensor Fault.....................................................................1787 Diagnostic Procedure...............................................................................................1787 003216.14 — Aftertreatment Inlet NOx Sensor Data Invalid...............................................................1789 Diagnostic Procedure...............................................................................................1789 003226.09 — Aftertreatment Outlet NOx Loss of Communication............................................................1790 Diagnostic Procedure...............................................................................................1791 003226.12 — Aftertreatment Outlet NOx Sensor Fault....................................................................1796 Diagnostic Procedure...............................................................................................1796 003226.14 — Aftertreatment Outlet NOx Sensor Data Invalid..............................................................1798 Diagnostic Procedure...............................................................................................1798 003246.00 — DPF Outlet Temperature Extremely High......................................................................1799 Diagnostic Procedure...............................................................................................1799 003246.12 — DPF Outlet Temperature Error..............................................................................1801 Diagnostic Procedure...............................................................................................1801 003251.00 — DPF Differential Pressure Signal Not Responding............................................................1802 Diagnostic Procedure...............................................................................................1803 003251.02 — DPF Differential Pressure Signal Invalid...................................................................1808 003251.03 — DPF Differential Pressure Signal Out of Range High.........................................................1809 Diagnostic Procedure...............................................................................................1810 003251.04 — DPF Differential Pressure Signal Out of Range Low..........................................................1814 Diagnostic Procedure...............................................................................................1815 003251.07 — DPF Differential Pressure Signal Mismatch..................................................................1820 003361.03 — DEF Dosing Injector Signal Out of Range High...............................................................1821 Diagnostic Procedure...............................................................................................1822 003361.04 — DEF Dosing Injector Signal Out of Range Low................................................................1825 Diagnostic Procedure...............................................................................................1826 003361.05 — DEF Dosing Injector Circuit Has High Resistance............................................................1829 Diagnostic Procedure...............................................................................................1830 003361.06 — DEF Dosing Injector Circuit Has Low Resistance.............................................................1833 Diagnostic Procedure...............................................................................................1834 003361.07 — DEF Dosing Injector Position Invalid.......................................................................1837 Diagnostic Procedure...............................................................................................1837 003361.31 — DEF Dosing Injector Fault..................................................................................1840 Diagnostic Procedure...............................................................................................1840 003464.05 — Air Throttle Actuator Drive Circuit Fault..................................................................1844 Diagnostic Procedure...............................................................................................1845 003464.06 — Air Throttle Actuator Drive Circuit Has Low Resistance....................................................1849 Diagnostic Procedure...............................................................................................1850 003464.07 — Air Throttle Actuator Desired and Actual Position Mismatch During a Learn..................................1852 Diagnostic Procedure...............................................................................................1853 003464.13 — Air Throttle Actuator Calibration Error....................................................................1856 Diagnostic Procedure...............................................................................................1857 003471.03 — Fuel Dosing Control Valve Signal Out of Range High.........................................................1859 Diagnostic Procedure...............................................................................................1860 003471.04 — Fuel Dosing Control Valve Signal Out of Range Low..........................................................1863 Diagnostic Procedure...............................................................................................1864 003471.05 — Fuel Dosing Control Valve Circuit Has High Resistance......................................................1868 Diagnostic Procedure...............................................................................................1869 003471.07 — Fuel Dosing Control Valve Invalid..........................................................................1872 Diagnostic Procedure...............................................................................................1872 003471.11 — Fuel Dosing Control Valve Circuit Fault....................................................................1873 Diagnostic Procedure...............................................................................................1874 003480.01 — Fuel Dosing Inlet Pressure Signal Extremely Low............................................................1877 Diagnostic Procedure...............................................................................................1878 003480.03 — Fuel Dosing Inlet Pressure Signal Out of Range High........................................................1884 Diagnostic Procedure...............................................................................................1885 003480.04 — Fuel Dosing Inlet Pressure Signal Out of Range Low........................................................1889 Diagnostic Procedure...............................................................................................1890 003480.07 — Fuel Dosing Inlet Sensor Desired and Actual Pressure Mismatch..............................................1895 003480.18 — Fuel Dosing Inlet Pressure Signal Moderately Low...........................................................1896 003482.03 — Fuel Dosing Shutoff Valve Signal Out of Range High.........................................................1897 Diagnostic Procedure...............................................................................................1898 003482.04 — Fuel Dosing Shutoff Valve Signal Out of Range Low..........................................................1901 Diagnostic Procedure...............................................................................................1902 003482.05 — Fuel Dosing Shutoff Valve Circuit Has High Resistance......................................................1906 Diagnostic Procedure...............................................................................................1907 003482.16 — Fuel Dosing Shutoff Valve Stuck Open.......................................................................1910 003509.03 — Sensor Supply #1 Voltage Out of Range High.................................................................1911 Diagnostic Procedure..............................................................................................1911 003509.04 — Sensor Supply #1 Voltage Out of Range Low..................................................................1916 Diagnostic Procedure...............................................................................................1916 003510.03 — Sensor Supply #2 Voltage Out of Range High.................................................................1920 Diagnostic Procedure..............................................................................................1921 003510.04 — Sensor Supply #2 Voltage Out of Range Low..................................................................1925 Diagnostic Procedure...............................................................................................1926 003511.03 — Sensor Supply #3 Voltage Out of Range High.................................................................1931 Diagnostic Procedure...............................................................................................1932 003511.04 — Sensor Supply #3 Voltage Out of Range Low..................................................................1938 Diagnostic Procedure...............................................................................................1939 003512.03 — Sensor Supply #4 Voltage Out of Range High.................................................................1945 Diagnostic Procedure...............................................................................................1945 003512.04 — Sensor Supply #4 Voltage Out of Range Low..................................................................1948 Diagnostic Procedure...............................................................................................1948 003513.03 — Sensor Supply #5 Voltage Out of Range High.................................................................1952 Diagnostic Procedure...............................................................................................1952 003513.04 — Sensor Supply #5 Voltage Out of Range Low..................................................................1955 Diagnostic Procedure...............................................................................................1955 003514.03 — Sensor Supply #6 Voltage Out of Range High.................................................................1960 Diagnostic Procedure...............................................................................................1961 003514.04 — Sensor Supply #6 Voltage Out of Range Low..................................................................1966 Diagnostic Procedure...............................................................................................1967 003516.01 — Aftertreatment DEF Concentration Extremely Low.............................................................1972 Diagnostic Procedure...............................................................................................1972 003516.07 — Aftertreatment DEF Concentration Sensor Obstructed.........................................................1974 Diagnostic Procedure...............................................................................................1974 003516.09 — Aftertreatment DEF Concentration Sensor Loss of Communication..............................................1976 Diagnostic Procedure...............................................................................................1977 003516.12 — Aftertreatment DEF Concentration Sensor Error..............................................................1982 Diagnostic Procedure...............................................................................................1982 003516.14 — Aftertreatment DEF Contaminated............................................................................1983 Diagnostic Procedure...............................................................................................1983 003516.16 — Aftertreatment DEF Concentration Moderately High...........................................................1985 Diagnostic Procedure...............................................................................................1985 003517.07 — DEF Tank Fluid Level Sensor Obstructed.....................................................................1987 Diagnostic Procedure...............................................................................................1987 003517.12 — DEF Tank Fluid Level Error.................................................................................1989 Diagnostic Procedure...............................................................................................1989 003556.16 — Fuel Dosing Injector Stuck Closed..........................................................................1990 Diagnostic Procedure...............................................................................................1990 003556.18 — Fuel Dosing Injector Stuck Open............................................................................1991 Diagnostic Procedure...............................................................................................1992 003597.01 — Injector High Voltage Supply Extremely Low.................................................................1996 Diagnostic Procedure...............................................................................................1997 003695.14 — Calculated Soot Level High and Regeneration Inhibited......................................................1999 Diagnostic Procedure...............................................................................................2000 003711.14 — DOC Inlet Temperature Target Not Reached During ETM With Parasitic Loading.................................2005 003711.31 — DOC Inlet Temperature Target Not Reached During ETM........................................................2006 Diagnostic Procedure...............................................................................................2006 003719.00 — Calculated Soot Level Extremely High.......................................................................2009 Diagnostic Procedure...............................................................................................2010 003719.10 — Calculated Soot Loading Rate of Change Abnormal............................................................2015 Diagnostic Procedure...............................................................................................2016 003719.13 — Excessive DPF Recovery Attempts............................................................................2020 Diagnostic Procedure...............................................................................................2020 003719.14 — Calculated Soot Level Most Severe..........................................................................2022 003719.15 — Calculated Soot Level Slightly High........................................................................2023 003719.16 — Calculated Soot Level Moderately High.....................................................................2024 003720.15 — Calculated Ash Level Slightly High.........................................................................2025 003720.16 — Calculated Ash Level Moderately High.......................................................................2026 Diagnostic Procedure...............................................................................................2026 003936.00 — Calculated Unintended Combustibles in DPF Extremely High...................................................2027 Diagnostic Procedure...............................................................................................2027 003936.15 — Calculated Unintended Combustibles In DPF Slightly High....................................................2031 003936.16 — Calculated Unintended Combustibles In DPF Moderately High..................................................2032 DTC SPN - 004000—529999....................................................................................................2033 004077.03 — Fuel Dosing Outlet Pressure Signal Out of Range High.......................................................2033 Diagnostic Procedure...............................................................................................2034 004077.04 — Fuel Dosing Outlet Pressure Signal Out of Range Low.......................................................2038 Diagnostic Procedure...............................................................................................2039 004077.07 — Fuel Dosing Outlet Pressure Signal Invalid.................................................................2044 Diagnostic Procedure...............................................................................................2045 004334.00 — DEF Dosing Unit Pressure Extremely High....................................................................2052 Diagnostic Procedure...............................................................................................2053 004334.01 — DEF Dosing Unit Pressure Extremely Low.....................................................................2059 Diagnostic Procedure...............................................................................................2060 004334.03 — DEF Dosing Unit Pressure Signal Out of Range High..........................................................2066 Diagnostic Procedure...............................................................................................2067 004334.04 — DEF Dosing Unit Pressure Signal Out of Range Low..........................................................2071 Diagnostic Procedure...............................................................................................2072 004334.11 — DEF Dosing Unit Pressure Signal Fault......................................................................2076 Diagnostic Procedure...............................................................................................2077 004334.16 — DEF Dosing Unit Pressure Moderately High...................................................................2083 Diagnostic Procedure...............................................................................................2084 004334.18 — DEF Dosing Unit Pressure Moderately Low....................................................................2090 004334.31 — DEF Dosing Unit Pressure Fault.............................................................................2091 Diagnostic Procedure...............................................................................................2092 004341.05 — DEF Dosing Unit Pressure Line Heater Circuit Has High Resistance..........................................2098 Diagnostic Procedure...............................................................................................2099 004341.06 — DEF Dosing Unit Pressure Line Heater Circuit Has Low Resistance...........................................2103 Diagnostic Procedure...............................................................................................2104 004343.05 — DEF Dosing Unit Supply Line Heater Circuit Has High Resistance...........................................2108 Diagnostic Procedure...............................................................................................2109 004343.06 — DEF Dosing Unit Supply Line Heater Circuit Has Low Resistance............................................2113 Diagnostic Procedure...............................................................................................2114 004345.05 — DEF Dosing Unit Return Line Heater Circuit Has High Resistance...........................................2118 Diagnostic Procedure...............................................................................................2119 004345.06 — DEF Dosing Unit Return Line Heater Circuit Has Low Resistance............................................2123 Diagnostic Procedure...............................................................................................2124 004360.07 — SCR Inlet Temperature Invalid..............................................................................2128 004360.12 — SCR Inlet Temperature Error................................................................................2129 Diagnostic Procedure...............................................................................................2129 004363.12 — SCR Outlet Temperature Error...............................................................................2130 Diagnostic Procedure...............................................................................................2130 004364.01 — SCR Catalyst Conversion Efficiency Extremely Low...........................................................2131 Diagnostic Procedure...............................................................................................2132 004364.17 — SCR Catalyst Conversion Efficiency Slightly Low............................................................2140 004364.18 — SCR Catalyst Conversion Efficiency Moderately Low..........................................................2141 Diagnostic Procedure...............................................................................................2141 004366.05 — DEF Tank Heater Coolant Control Valve Circuit Has High Resistance..........................................2143 Diagnostic Procedure...............................................................................................2145 004366.06 — DEF Tank Heater Coolant Control Valve Circuit Has Low Resistance...........................................2149 Diagnostic Procedure...............................................................................................2150 004366.16 — DEF Tank Temperature Moderately High.......................................................................2155 Diagnostic Procedure...............................................................................................2156 004366.18 — DEF Tank Insufficient Heating Fault........................................................................2160 Diagnostic Procedure...............................................................................................2161 004376.05 — DEF Dosing Unit Reversing Valve Circuit Has High Resistance................................................2168 Diagnostic Procedure...............................................................................................2169 004376.06 — DEF Dosing Unit Reversing Valve Circuit Has Low Resistance.................................................2173 Diagnostic Procedure...............................................................................................2174 004376.14 — DEF Dosing System Shutdown Fault...........................................................................2178 Diagnostic Procedure...............................................................................................2179 004490.12 — Intake Air Humidity Error..................................................................................2185 Diagnostic Procedure...............................................................................................2186 004765.00 — DOC Inlet Temperature Extremely High.......................................................................2189 Diagnostic Procedure...............................................................................................2189 004765.12 — DOC Inlet Temperature Error................................................................................2192 Diagnostic Procedure...............................................................................................2192 004766.12 — DOC Outlet Temperature Error..............................................................................2193 Diagnostic Procedure...............................................................................................2193 004766.15 — DOC Outlet Temperature Slightly High.......................................................................2194 004766.16 — DOC Outlet Temperature Moderately High.....................................................................2195 Diagnostic Procedure...............................................................................................2195 004766.17 — DOC Outlet Temperature Slightly Low........................................................................2199 004766.18 — DOC Outlet Temperature Moderately Low......................................................................2200 Diagnostic Procedure...............................................................................................2200 004795.13 — Exhaust Filter Calibration Fault...........................................................................2205 Diagnostic Procedure...............................................................................................2205 004795.31 — DPF Missing................................................................................................2207 Diagnostic Procedure...............................................................................................2208 005018.00 — Calculated Unintended Combustibles in DOC Extremely High...................................................2212 Diagnostic Procedure...............................................................................................2212 005018.15 — Calculated Unintended Combustibles In DOC Slightly High....................................................2215 005018.16 — Calculated Unintended Combustibles In DOC Moderately High..................................................2216 005125.03 — Sensor Supply #7 Voltage Out of Range High.................................................................2217 Diagnostic Procedure...............................................................................................2217 005125.04 — Sensor Supply #7 Voltage Out of Range Low.................................................................2226 Diagnostic Procedure...............................................................................................2227 005126.03 — Sensor Supply #8 Voltage Out of Range High................................................................2232 Diagnostic Procedure...............................................................................................2233 005126.04 — Sensor Supply #8 Voltage Out of Range Low.................................................................2238 Diagnostic Procedure...............................................................................................2239 005127.03 — Sensor Supply #9 Voltage Out of Range High.................................................................2244 Diagnostic Procedure...............................................................................................2245 005127.04 — Sensor Supply #9 Voltage Out of Range Low..................................................................2252 Diagnostic Procedure...............................................................................................2253 005128.05 — Sensor Supply #10 Circuit Has High Resistance..............................................................2259 Diagnostic Procedure...............................................................................................2260 005128.06 — Sensor Supply #10 Circuit Has Low Resistance...............................................................2264 Diagnostic Procedure...............................................................................................2265 005246.00 — SCR Operator Level #3 Derate Notification..................................................................2269 005246.13 — SCR Operator Derate Notification Active....................................................................2270 005246.14 — SCR Operator Level #4 Derate Notification..................................................................2271 005246.15 — SCR Operator Level #1 Derate Notification..................................................................2272 005246.16 — SCR Operator Level #2 Derate Notification..................................................................2273 005246.31 — SCR Operator Final Derate Notification.....................................................................2274 005298.01 — DOC Efficiency Extremely Low...............................................................................2275 Diagnostic Procedure...............................................................................................2275 005298.18 — DOC Efficiency Moderately Low.............................................................................2280 005435.06 — DEF Dosing Unit Pump Circuit Has Low Resistance............................................................2281 Diagnostic Procedure...............................................................................................2282 005435.09 — DEF Dosing Unit Pump Loss of Communication.................................................................2286 Diagnostic Procedure...............................................................................................2287 005435.11 — DEF Dosing Unit Failed to Prime............................................................................2291 Diagnostic Procedure...............................................................................................2292 005435.14 — DEF Dosing Unit Pump Motor Error...........................................................................2297 Diagnostic Procedure...............................................................................................2298 005435.31 — DEF Dosing Unit Pump Fault.................................................................................2302 Diagnostic Procedure...............................................................................................2303 005456.00 — Fuel Dosing Inlet Temperature Signal Extremely High........................................................2309 Diagnostic Procedure...............................................................................................2310 005456.01 — Fuel Dosing Inlet Temperature Signal Extremely Low.........................................................2314 Diagnostic Procedure...............................................................................................2315 005456.03 — Fuel Dosing Inlet Temperature Signal Out of Range High.....................................................2319 Diagnostic Procedure...............................................................................................2320 005456.04 — Fuel Dosing Inlet Temperature Signal Out of Range Low......................................................2324 Diagnostic Procedure...............................................................................................2325 005571.05 — Fuel Rail Pressure Relief Valve Circuit Has High Resistance................................................2330 Diagnostic Procedure...............................................................................................2331 005571.06 — Fuel Rail Pressure Relief Valve Circuit Has Low Resistance.................................................2334 Diagnostic Procedure...............................................................................................2335 005743.09 — SCR Temperature Module Loss of Communication...............................................................2337 Diagnostic Procedure...............................................................................................2338 005745.05 — DEF Supply Module Heater Has High Resistance...............................................................2343 Diagnostic Procedure...............................................................................................2344 005745.06 — DEF Supply Module Heater Has Low Resistance................................................................2347 Diagnostic Procedure...............................................................................................2348 005745.18 — DEF Dosing Unit Heater Temperature Moderately Low..........................................................2351 005745.31 — DEF Supply Module Temperature Invalid Fault................................................................2352 Diagnostic Procedure...............................................................................................2353 516434.01 — Emergency Derate Override Timer Has Expired................................................................2357 516434.14 — Emergency Derate Override Paused...........................................................................2358 516434.31 — Emergency Derate Override Activated........................................................................2359 516435.14 — Emergency Derate Override Timer Reminder...................................................................2360 520629.31 — ECU Illegal Input Map Structure............................................................................2361 520629.31 — ECU Illegal Input Map Structure Diagnostic Procedure...................................................2361 522494.09 — Intake Air Sensor Communication Error......................................................................2362 Diagnostic Procedure...............................................................................................2363 522495.09 — Aftertreatment Temperature Module Loss of Communication....................................................2368 Diagnostic Procedure...............................................................................................2369 523653.01 — ECU Supply #3 Voltage Low Fault............................................................................2374 Diagnostic Procedure...............................................................................................2374 523653.14 — ECU Shutdown Error.........................................................................................2376 Diagnostic Procedure...............................................................................................2376 523665.01 — ECU Supply #1 Voltage Low Fault............................................................................2378 Diagnostic Procedure...............................................................................................2378 523666.01 — ECU Supply #2 Voltage Low Fault............................................................................2380 Diagnostic Procedure...............................................................................................2380 Tools and Other Materials......................................................................................................2384 Special Tools..............................................................................................................2385 75240..................................................................................................................2385 205466.................................................................................................................2385 D01061AA...............................................................................................................2385 D01062AA...............................................................................................................2385 D01168AA...............................................................................................................2386 D01209AA...............................................................................................................2386 D01251AA...............................................................................................................2386 D01299AA...............................................................................................................2386 D01300AA...............................................................................................................2387 D05012ST-A.............................................................................................................2387 D05104ST...............................................................................................................2387 D05223ST...............................................................................................................2388 D17015BR...............................................................................................................2388 D17525CI...............................................................................................................2388 D17526CI...............................................................................................................2389 D17527CI...............................................................................................................2389 DFRG9..................................................................................................................2390 DFRG11.................................................................................................................2391 DFRG12.................................................................................................................2392 DFRG13.................................................................................................................2393 J-35616-20.............................................................................................................2393 JDE38-2................................................................................................................2393 JDE38-3................................................................................................................2394 JDE93..................................................................................................................2394 JDE98A.................................................................................................................2394 JDE138.................................................................................................................2394 JDE41296...............................................................................................................2395 JDG337.................................................................................................................2395 JDG347A................................................................................................................2395 JDG360.................................................................................................................2395 JDG361.................................................................................................................2396 JDG362.................................................................................................................2396 JDG363.................................................................................................................2396 JDG364.................................................................................................................2396 JDG405.................................................................................................................2396 JDG408.................................................................................................................2397 JDG410.................................................................................................................2397 JDG451.................................................................................................................2397 JDG602.................................................................................................................2397 JDG603.................................................................................................................2398 JDG604.................................................................................................................2398 JDG606.................................................................................................................2398 JDG607.................................................................................................................2399 JDG608.................................................................................................................2399 JDG681A................................................................................................................2399 JDG719.................................................................................................................2399 JDG721.................................................................................................................2400 JDG739-3...............................................................................................................2400 JDG739-4...............................................................................................................2400 JDG739-5B..............................................................................................................2400 JDG777.................................................................................................................2401 JDG782A................................................................................................................2401 JDG787.................................................................................................................2401 JDG820.................................................................................................................2402 JDG839.................................................................................................................2402 JDG954-1B..............................................................................................................2402 JDG954-8...............................................................................................................2402 JDG954B................................................................................................................2403 JDG965.................................................................................................................2403 JDG1069................................................................................................................2403 JDG1145................................................................................................................2404 JDG1333................................................................................................................2404 JDG1449................................................................................................................2404 JDG1517................................................................................................................2404 JDG1560................................................................................................................2405 JDG1571................................................................................................................2405 JDG1649A...............................................................................................................2405 JDG1948................................................................................................................2406 JDG1949................................................................................................................2406 JDG1952A...............................................................................................................2406 JDG1953................................................................................................................2406 JDG1954................................................................................................................2407 JDG1962................................................................................................................2407 JDG1963................................................................................................................2407 JDG2046................................................................................................................2408 JDG2047A...............................................................................................................2408 JDG2047AP1.............................................................................................................2408 JDG8092................................................................................................................2409 JDG10015...............................................................................................................2409 JDG10025...............................................................................................................2409 JDG10040...............................................................................................................2410 JDG10057...............................................................................................................2410 JDG10059A..............................................................................................................2410 JDG10194...............................................................................................................2411 JDG10205...............................................................................................................2411 JDG10233...............................................................................................................2411 JDG10243...............................................................................................................2412 JDG10254...............................................................................................................2412 JDG10263...............................................................................................................2412 JDG10273...............................................................................................................2413 JDG10273P1.............................................................................................................2413 JDG10273P2.............................................................................................................2413 JDG10407...............................................................................................................2414 JDG10408...............................................................................................................2414 JDG10446...............................................................................................................2414 JDG10447...............................................................................................................2415 JDG10452...............................................................................................................2415 JDG10453...............................................................................................................2415 JDG10456...............................................................................................................2416 JDG10457...............................................................................................................2416 JDG10458...............................................................................................................2416 JDG10459...............................................................................................................2417 JDG10460...............................................................................................................2417 JDG10461...............................................................................................................2417 JDG10464...............................................................................................................2418 JDG10465...............................................................................................................2418 JDG10466...............................................................................................................2418 JDG10467...............................................................................................................2419 JDG10539A..............................................................................................................2419 JDG10544...............................................................................................................2419 JDG10545...............................................................................................................2420 JDG10549...............................................................................................................2420 JDG10631...............................................................................................................2420 JDG10666...............................................................................................................2420 JDG10760...............................................................................................................2421 JDG10942...............................................................................................................2421 JDG10991A..............................................................................................................2421 JDG10993...............................................................................................................2422 JDG10994...............................................................................................................2422 JDG10996...............................................................................................................2422 JDG10997...............................................................................................................2423 JDG10998...............................................................................................................2423 JDG10999...............................................................................................................2423 JDG11004A..............................................................................................................2424 JDG11005...............................................................................................................2424 JDG11019...............................................................................................................2424 JDG11046...............................................................................................................2425 JDG11055...............................................................................................................2425 JDG11056...............................................................................................................2425 JDG11057...............................................................................................................2426 JDG11072...............................................................................................................2426 JDG11082...............................................................................................................2426 JDG11083...............................................................................................................2426 JDG11100A..............................................................................................................2427 JDG11101...............................................................................................................2427 JDG11184...............................................................................................................2427 JDG11186...............................................................................................................2427 JDG11202...............................................................................................................2428 JDG11233...............................................................................................................2428 JDG11243...............................................................................................................2428 JDG11252...............................................................................................................2429 JDG11256...............................................................................................................2429 JDG11263...............................................................................................................2429 JDG11264...............................................................................................................2430 JDG11265...............................................................................................................2430 JDG11266...............................................................................................................2430 JDG11267...............................................................................................................2431 JDG11268...............................................................................................................2431 JDG11269...............................................................................................................2431 JDG11329...............................................................................................................2432 JDG11330...............................................................................................................2432 JDG11331...............................................................................................................2432 JDG11334...............................................................................................................2433 JDG11409...............................................................................................................2433 JDG11453B..............................................................................................................2433 JDG11594...............................................................................................................2433 JDG11684...............................................................................................................2434 JDG11692...............................................................................................................2434 JDG11796...............................................................................................................2434 JDG11859...............................................................................................................2434 JDG11864...............................................................................................................2435 JDG11896...............................................................................................................2435 JDH7...................................................................................................................2435 JT01674A...............................................................................................................2435 JT01682A...............................................................................................................2436 JT01718................................................................................................................2436 JT05412................................................................................................................2436 JT05470................................................................................................................2437 JT05697A...............................................................................................................2437 JT05719................................................................................................................2437 JT05893................................................................................................................2438 JT07042................................................................................................................2438 JT07195B...............................................................................................................2438 JT07253................................................................................................................2439 JT07306................................................................................................................2439 JT07336................................................................................................................2439 JT30040B...............................................................................................................2440 KJD10123...............................................................................................................2440 Lubricants, Sealants, and Other Materials..................................................................................2441 Other Materials........................................................................................................2441 Specifications.................................................................................................................2443 Repair and General OEM Specifications......................................................................................2445 Metric Bolt and Screw Torque Values....................................................................................2445 Unified Inch Bolt and Screw Torque Values..............................................................................2446 Diagnostic Specifications..................................................................................................2447 Engine Schematic 1.....................................................................................................2447 Engine Schematic 2.....................................................................................................2449 Engine Schematic 3.....................................................................................................2451 OEM Instrument Panel Schematic.........................................................................................2453 9.0L Wiring Diagram 1..................................................................................................2456 9.0L Wiring Diagram 2..................................................................................................2458 9.0L Wiring Diagram 3..................................................................................................2460 9.0L Wiring Diagram 4..................................................................................................2462 9.0L Wiring Diagram 5..................................................................................................2464 9.0L Wiring Diagram 5A.................................................................................................2466 9.0L Wiring Diagram 6..................................................................................................2468 9.0L Wiring Diagram 6A.................................................................................................2470 9.0L Wiring Diagram 7..................................................................................................2472 9.0L Wiring Diagram 8..................................................................................................2474 9.0L Wiring Diagram 9..................................................................................................2476 9.0L Wiring Diagram 10.................................................................................................2478 9.0L Wiring Diagram 11.................................................................................................2480 9.0L Wiring Diagram 12.................................................................................................2481 9.0L Wiring Diagram 13.................................................................................................2484 Connector and Wire Splice Location Diagrams............................................................................2485 OEM Engines - Derate Specifications....................................................................................2497 Page Number........................................................................................................................ 11 Section 01..................................................................................................................... 13 Group 000.................................................................................................................. 15 Group 001.................................................................................................................. 31 Group 002.................................................................................................................. 35 Section 02..................................................................................................................... 56 Group 010.................................................................................................................. 57 Group 020.................................................................................................................. 75 Group 030.................................................................................................................. 115 Group 040.................................................................................................................. 161 Group 050.................................................................................................................. 205 Group 060.................................................................................................................. 225 Group 070.................................................................................................................. 269 Group 080.................................................................................................................. 297 Group 090.................................................................................................................. 383 Group 100.................................................................................................................. 433 Group 110.................................................................................................................. 437 Group 112.................................................................................................................. 523 Group 115.................................................................................................................. 537 Group 116.................................................................................................................. 567 Section 03..................................................................................................................... 599 Group 120.................................................................................................................. 601 Group 123.................................................................................................................. 605 Group 126.................................................................................................................. 607 Group 130.................................................................................................................. 611 Group 135.................................................................................................................. 625 Group 137.................................................................................................................. 633 Group 140.................................................................................................................. 649 Section 04..................................................................................................................... 756 Group 150.................................................................................................................. 757 Group 155.................................................................................................................. 813 Group 160.................................................................................................................. 881 Group 161.................................................................................................................. 947 Group 162..................................................................................................................1245 Group 163..................................................................................................................1491 Group 164..................................................................................................................1629 Group 165..................................................................................................................1669 Group 166..................................................................................................................1769 Group 167..................................................................................................................2033 Section 05.....................................................................................................................2384 Group 170..................................................................................................................2385 Group 180..................................................................................................................2441 Section 06.....................................................................................................................2443 Group 200..................................................................................................................2445 Group 210..................................................................................................................2447
S.S 22/02/2025
