John Deere 9.0 L OEM Diesel Engines Operator’s Manual PDF

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John Deere 9.0 L OEM Diesel Engines (PowerTech™ Plus Operator’s Manual OMRG36864 – PDF DOWNLOAD

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John Deere 9.0 L OEM Diesel Engines (PowerTech™ Plus Operator’s Manual OMRG36864 – PDF DOWNLOAD

P/N: OMRG36864_12
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 9.0L, 6090, 6090HF484
Series: POWERTECH™ PLUS
Serial: TIER 3/STAGE III A PLATFORM
9.0 L (6090HF4 Model Designation) OEM Diesel Engines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 9.0 L OEM Diesel Engines (PowerTech™ Plus Operator’s Manual OMRG36864 – PDF DOWNLOAD

Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Record High-Pressure Fuel Pump Model and Serial Numbers 16
Record Rear Power Take-Off (PTO) Serial Number (If Equipped) 16
Record ECU Serial Number 16
Emergency Stationary Engine Rule 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Work In Ventilated Area 29
Service Cooling System Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolant 31
Diesel Fuel 31
Supplemental Diesel Fuel Additives 32
Lubricity of Diesel Fuel 32
Handling and Storing Diesel Fuel 32
Biodiesel Fuel 33
Testing Diesel Fuel 34
Aviation (Jet) Fuels 35
Fuel Filters 35
Minimizing the Effect of Cold Weather on Diesel Engines 36
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 37
Diesel Engine Oil — Tier 3 and Stage IIIA 38
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — OEM Applications 39
Diesel Engine Oil and Filter Service Intervals 41
Engine Oil and Filter Service Intervals (Jet Fuel Capable Engines Only) 43
Mixing of Lubricants 43
Alternative and Synthetic Lubricants 43
Lubricant Storage 44
Oil Filters 44
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 45
Water Quality for Mixing with Coolant Concentrate 46
Operating in Warm Temperature Climates 46
Testing Coolant Freeze Point 47
Disposing of Coolant 47
Instrument Panels 48
PV101 Instrument Panels 48
PV101 Diagnostic Gauge — Using 50
PV101 Diagnostic Gauge — Main Menu 51
PV101 Diagnostic Gauge — Essential Menus 52
DG14 Diagnostic Gauge — Using 52
DG14 Diagnostic Gauge — Main Menu 53
DG14 Diagnostic Gauge — Essential Menus 54
PV480 Instrument Panel 55
PV480 Diagnostic Gauge — Using 56
PV480 Diagnostic Gauge — Main Menu 57
PV480 Diagnostic Gauge — Essential Menus 58
Main Menu Navigation 58
Engine Configuration Data 60
Accessing Stored Trouble Codes 61
Accessing Active Trouble Codes 63
Engine Shutdown Codes 65
Adjusting Backlighting 66
Adjusting Contrast 68
Selecting Units Of Measurement 70
Setup 1-Up Display 72
Setup 4-Up Display 77
John Deere PowerSight 81
Engine Operation 82
Break-In Service 82
Auxiliary Gear Drive Limitations 85
Generator Set (Standby) And All Other OEM Engine Applications 85
Starting the Engine 86
Normal Engine Operation 87
Cold Weather Operation 88
Warming Engine 89
Idling Engine 89
Changing Engine Speed 90
Stopping the Engine 92
Using a Booster Battery or Charger 93
Lubrication and Maintenance 94
Required Emission-Related Information 94
Observe Service Intervals 94
Use Correct Fuels, Lubricants, and Coolant 94
Lubrication and Maintenance Service Interval Chart 95
Lubrication and Maintenance Service Interval Chart—Jet Fuel Capable Engines 96
Lubrication & Maintenance/Daily 97
Daily Prestarting Checks 97
Lubrication & Maintenance/500 Hour/12 Month – Jet Fuel 250 Hour 100
Servicing Fire Extinguisher 100
Servicing Battery 100
Changing Engine Oil and Replacing Oil Filter 102
Visually Inspecting Coolant Pump 104
Checking Crankcase Vent Hose and Valve 104
Checking Air Intake System 105
Replacing Fuel Filter Elements (Diesel Fuel) 106
Replacing Fuel Filter and Dosing Elements (Jet Fuel Capable Engines) 109
Checking Belt Tensioner Spring Tension and Belt Wear 113
Checking Belt Wear 113
Checking Tensioner Spring Tension 113
Checking Cooling System 114
Testing Diesel Engine Coolant 115
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 116
Pressure Testing Cooling System 117
Checking and Adjusting Engine Speeds 118
Checking Engine Mounts 118
Checking Engine Ground Connection 118
Lubrication&Maintenance/2000Hour/24Month 119
Flushing And Refilling Cooling System 119
Bleeding Air From Cooling System 121
Testing Thermostats 123
Adjusting Valve Clearance 125
Checking Crankshaft Vibration Damper 128
Service As Required 129
Additional Service Information 129
Do Not Modify Fuel System 129
Drain Water From Fuel Filters 130
Adding Coolant 130
Pre-Start Cleaning Guide 131
Replacing Air Cleaner Filter Elements 132
Inspecting Primary Filter Element 133
Cleaning Primary Filter Element 133
Element Storage 133
Replacing Fan/Alternator Belt 134
Checking Fuses 135
Checking Electrical Wiring And Connections 135
Bleeding Fuel System 135
Checking Air Compressors (If Equipped) 136
Checking Freon (A/C) Compressor (If Equipped) 136
Checking Rear Power Take-Off (PTO) 137
Troubleshooting 138
General Troubleshooting Information 138
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 138
Displaying Of Diagnostic Trouble Codes (DTCs) 139
Listing of Diagnostic Trouble Codes (DTCs) 140
Intermittent Fault Diagnostics 145
Displaying Diagnostic Gauge Software 145
Engine Troubleshooting 147
Electrical Troubleshooting 152
Lubrication System Troubleshooting 154
Cooling System Troubleshooting 157
Air Intake and Exhaust System Troubleshooting 159
Precautions for Electrical System When Steam Cleaning Engine 159
Engine Wiring Harness Layout 160
Precautions For Welding 161
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) 162
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) (Continued) 163
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) (Continued) 164
Storage 165
Engine Storage Guidelines 165
Preparing Engine for Long Term Storage 166
Removing Engine from Long Term Storage 167
Specifications 168
General OEM Engine Specifications 168
Engine Power and Speed Rating Specifications 1 169
Engine Crankcase Oil Fill Quantities 170
Unified Inch Bolt and Screw Torque Values 171
Metric Bolt and Screw Torque Values 172
Lubrication and Maintenance Records 173
Using Lubrication and Maintenance Records 173
Daily (Prestarting) Service 173
250 Hour/12 Month Service (Jet Fuel Capable Engines) 173
500 Hours of Operation/or Every 12 Months Service 174
2000 Hours of Operation/or Every 24 Months Service 174
Service as Required 175
Warranty 176
John Deere Warranty in OEM Applications 176
Emissions Control System Certification Label 179
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 180
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 188
Service Literature 190
Technical Information 190
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 48
Section 20 82
Section 25 94
Section 30 97
Section 35 100
Section 40 119
Section 45 129
Section 50 138
Section 55 165
Section 60 168
Section 65 173
Section 70 176
Section 75 190

S.V 04/24