John Deere 903K, 909K, 953K, 959K Feller Buncher Operator’s Manual OMT253411 PDF

Description

John Deere 903K, 909K, 953K, 959K Tracked Feller Buncher Operator’s Manual OMT253411 – PDF DOWNLOAD

• Product Number (P/N): OMT253411_24
• Language: English
• Division: Construction
• Series: K SERIES
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 903K, 909K, 953K, 959K
• Serial: 244761—

TABLE OF CONTENTS:

903K, 909K, 953K, 959K Tracked Feller Buncher 1
Introduction 2
Foreword 2
IMPORTANT 2
Conformity Marking 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
FCC Notifications to User 11
Technical Information Feedback Form 12
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives Compliance 18
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 22
Avoid High-Pressure Oils 22
Avoid High-Pressure Fluids 22
Work In Ventilated Area 23
Handle Starting Fluid Safely 23
Prevent Fires, Clean Debris From Machine 24
In Case of Machine Fire 24
Prevent Battery Explosions 25
Handle Chemical Products Safely 25
Decommissioning — Proper Recycling and Disposal of Fluids and Components 26
Prepare for Emergencies 26
Clean Debris from Machine 27
Add Cab Guarding for Special Uses 27
Control Pattern 27
Safety—Operating Precautions 28
Use Steps and Handholds Correctly 28
Start Only From Operator’s Seat 28
Use and Maintain Seat Belt 28
Avoid Work Site Hazards 29
Prevent Unintended Machine Movement 29
Operate Machine Safely 30
Avoid Machine Tip Over and Machine Damage 30
Keep Riders Off Machine 31
Use Care When Swinging Machine 31
Operate Hoist (Boom) With Care 31
Avoid Backover Accidents 32
Operating On Slopes 32
Add and Operate Attachments Safely 32
Travel Safely 32
Avoid Power Lines 33
Inspect and Maintain ROPS 33
Safety—Maintenance Precautions 34
Park and Prepare for Service Safely 34
Service Machines Safely 34
Service Cooling System Safely 34
Service Accumulator Systems Safely 35
Remove Paint Before Welding or Heating 35
Make Welding Repairs Safely 35
Drive Metal Pins Safely 36
Safety—Safety Signs 37
Cab Safety Signs 37
Engine Safety Signs 39
Enclosure Safety Signs 40
909K/959K Leveler Area Safety Signs 41
Operation—Operator’s Station 42
Operator Controls and Instruments 42
Joystick—Right-Hand 44
Joystick—Left-Hand 46
Track Drive Foot Pedals 47
Sealed Switch Module (SSM) 48
Sealed Switch Module (SSM) Functions 49
Dome Light 52
AM/FM Stereo CD Player 53
Horn 53
Air Conditioner/Heater Controls 54
Check Air Filter Restriction Indicator 54
Air Ride Operator’s Seat 55
Mechanical Operator’s Seat 57
Fire Extinguisher 58
Fire Extinguisher Mounting Location 59
Rear Window Secondary Exit 60
Skylight Secondary Exit 61
Cab Door Handles 61
Cab Door Stop 62
Operation—Operating the Machine 63
Before Starting Work 63
Driving Up a Steep or Slippery Slope 63
Off-Level Operation 63
Inspect Machine Daily Before Starting 63
Engine Break-In Period 64
Before Starting Engine 64
Normal Starting Procedure—Above 0 °C (32 °F) 65
Cold Weather Starting—Below 0 °C (32 °F) 65
Hydraulic Warmup Procedure 68
Stopping Procedure 70
Operating the Track Drive 71
Extend Undercarriage Life 72
Operating the Implements—General 73
Joystick Control Lever—Right-Hand 74
Joystick Control Lever—Left-Hand 76
Lowering Hoist (Boom) With Engine Stopped 79
Preparation of Machine Before Leaving for Cutting Area 81
Felling Technique 82
Felling Head—If Equipped 83
Towing Machine 83
Loading Machine on Trailer 84
Tiedown Points 85
Machine Recovery 86
Operating in Water and Mud 87
Battery Disconnect Switch 87
Parking the Machine 88
Lifting 88
Operation—Monitor Operation 89
Advanced Display Unit (ADU)—Basic Display 89
Advanced Display Unit (ADU)—Basic Display Functions 90
Advanced Display Unit (ADU)—Advanced Display 91
Advanced Display Unit (ADU)—Advanced Display Functions 92
Advanced Display Unit (ADU)—Main Menu 94
Advanced Display Unit (ADU)—Menu—Adjustments 95
Advanced Display Unit (ADU)—Menu—Diagnostics 99
Advanced Display Unit (ADU)—Menu—Fault Codes 101
Advanced Display Unit (ADU)—Menu—Change Operator 101
Advanced Display Unit (ADU)—Menu—Calibration 102
Advanced Display Unit (ADU)—Menu—Machine Configuration 103
Advanced Display Unit (ADU)—Menu—Security 104
Advanced Display Unit (ADU)—Menu—Restore Factory Settings 105
Maintenance—Machine 106
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 106
Checking Windows Regularly 106
Diesel Engine Break-In™ Oil 107
Diesel Engine Oil—Tier 3 and Stage III A Engines 107
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 108
Diesel Engine Oil—Tier 2 and Stage II Engines 109
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine 110
Oil Filters 110
Track Drive and Swing Drive Gear Case Oil 111
Hydraulic Oil 112
Enclosure Door Pump Oil 113
Diesel Fuel 114
Lubricity of Diesel Fuel 115
Handling and Storing Diesel Fuel 115
Biodiesel Fuel 116
Testing Diesel Fuel 117
Minimizing the Effect of Cold Weather on Diesel Engines 118
Starting Aid Can Replacement 119
Multipurpose Extreme Pressure (EP) Grease 120
Alternative and Synthetic Lubricants 120
Lubricant Storage 120
Mixing of Lubricants 120
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 121
Drain Intervals for Diesel Engine Coolant 122
John Deere COOL-GARD™ II Coolant Extender 122
Supplemental Coolant Additives 122
Operating in Warm Temperature Climates 123
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 123
Testing Diesel Engine Coolant 124
Disposing of Coolant 124
Maintenance—Periodic Maintenance 125
Engine Identification 125
Service Machine at Specified Intervals 127
Check the Advance Monitor Display (ADU) Regularly 127
Service Lights 127
Engine Service Light Adjustment 127
Enclosure Doors and Access Openings 128
Prepare Machine for Maintenance 133
Machine Service Position—Attachment 134
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 134
Fuel Tank 134
Service Intervals 135
Required Parts 137
Maintenance—As Required 138
Inspect Serpentine Belt 138
Change Engine Air Filter Elements 139
Clean Cab Recirculation Filter 140
Clean Cab Fresh Air Filter 141
Check Coolant 142
Maintenance—Every 10 Hours or Daily 143
Lubricate Leveler Pivot Joints and Cylinders (909K and 959K Only) 143
Fire Suppression System Time Delay—If Equipped 145
Check Swing Drive Gear Case Oil Level 145
Check Hydraulic Oil Level 146
Check Engine Oil Level 146
Check and Drain Fuel/Water Separator 147
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 147
Check Surge Tank Coolant Level 148
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 148
Check Track Sag 149
Adjust Track Sag 149
Lubricate Hoist (Boom) Joints and Cylinder Ends (S N —244761 ) 151
Lubricate Hoist (Boom) Joints and Cylinder Ends (S N 244761— ) 152
Lubricate Swing Pinion and Bearing 153
Inspect Fire Extinguisher 154
Maintenance—Every 100 Hours 155
Lubricate Door Hinges 155
Check Track Drive Planetary Oil Level 155
Lubricate Secondary Exit Latches and Knobs 156
Check Oil Level in Idler Assembly 156
Check Skylight Latch Tension 157
Lubricate Swing Gear Case Bearing 157
Lubricate Rotary Manifold (909K, 959KOnly) 157
Maintenance—Initial Service—250 Hours 158
Change Swing Drive Gear Case Oil 158
Check Hydraulic Pressures 158
Change Engine Break-In Oil and Filter 159
Change Track Drive Planetary Oil 160
Check Planetary and Sprocket Mounting Cap Screw Torque 160
Check Swing Bearing Cap Screw Torque 161
Check Lower Roller Mounting Cap Screw Torque 161
Check Track Shoe/Pad Cap Screw Torque 162
Maintenance—Every 250 Hours 163
Take Engine Oil Sample 163
Maintenance—Every 500 Hours 164
Clean or Replace Fuel Prefilter Screen—If Equipped 164
Change Fuel/Water Separator Filter 165
Change Auxiliary Fuel Filter/Water Separator—If Equipped 166
Change Final Fuel Filter 167
Change Engine Oil and Filter 168
Check Battery Electrolyte Level and Terminals 169
Check Enclosure Door Pump Oil Level 171
Take Fluid Samples 171
Maintenance—Every 1000 Hours 172
Change Swing Drive Gear Case Oil 172
Check Coolant 172
Change Track Drive Planetary Oil 172
Maintenance—Every 2000 Hours 173
Change Hydraulic Oil 173
Change Hydraulic Oil Return Filters 174
Change Hydraulic Oil Breather Filter 175
Check and Adjust Engine Valve Clearance 175
Change Enclosure Door Pump Oil 176
Maintenance—Every 4000 Hours 178
Change Engine Crankshaft Damper 178
Maintenance—Every 6000 Hours 179
Change Engine Coolant 179
Miscellaneous—Machine 182
Perform Overall Visual Inspection 182
Inspect and Clean Windows 183
Clean Fuel Tank Inlet Screen 183
Clean Track Drive Planetaries 184
Left-Hand Side Engine Access Door Stop 184
Circuit Breakers 185
Using Booster Batteries—24-Volt System 185
Using Battery Charger 186
Handling, Checking, and Servicing Batteries Carefully 188
Replacing Batteries 189
Removing and Installing Batteries 189
Precautions for Alternator and Regulator 190
Welding on Machine 191
Keep Electronic Control Unit Connectors Clean 191
Engine Enclosure Door Hand Pump 192
Check Hydraulic Oil Filters 192
Inspect for Hydraulic Oil Leaks 192
Lubricate Attachment 193
Check Air Intake Hoses 193
Drain Fuel Tank Sump 193
Bleed Fuel System 193
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 194
Do Not Service Control Valves, Cylinders, Pumps, or Motors 194
Clean the Crankcase Vent Tube 194
Fluid Sampling Test Ports 195
Check Track Shoe Hardware 196
Accessory Outlets 196
Auxiliary Power Supply 197
Replacing Fuses 197
JDLink Machine Monitoring System (MMS)—If Equipped 200
Check Hydraulic Pump Mounting Cap Screw Torque 201
Check Cab Mounting Cap Screw Torque 201
Check Swing Gear Case Cap Screw Torque 202
Check Swing Drive Mounting Cap Screw Torque 203
Check Engine Mounting Cap Screw Torque 204
Check Rotary Manifold Cap Screw Torque (903K, 953K) 205
Check Rotary Manifold Cap Screw Torque (909K, 959K) 205
Check Front Idler Cap Screw Torque (903K, 953K) 206
Check Track Drive Planetary and Motor Mounting Cap Screw Torque 206
Remove and Install Halogen Bulbs 207
Hardware Torque Specifications 207
Unified Inch Bolt and Screw Torque Values 208
Metric Bolt and Screw Torque Values 209
Miscellaneous—Operational Checkout 210
Operational Checkout 210
Miscellaneous—Troubleshooting 232
Troubleshooting Procedure 232
Engine 233
Electrical System 238
Hydraulic System 240
Miscellaneous—Storage 242
Prepare Machine for Storage 242
Monthly Storage Procedure 243
Miscellaneous—Machine Numbers 245
Record Product Identification Number (PIN) 245
Record Engine Serial Number 245
Record Attachment Serial Number 245
Record Saw Hydraulic Motor Serial Number 245
Record Attachment Pump Serial Number 246
Record Main Pump Serial Number 246
Record Saw Pump Serial Number 246
Record Left-Hand Track Drive Planetary Serial Number 247
Record Left-Hand Track Drive Hydraulic Motor Serial Number 247
Record Right-Hand Track Drive Planetary Serial Number 247
Record Right-Hand Track Drive Hydraulic Motor Serial Number 248
Record Swing Drive Hydraulic Motors Serial Numbers 248
Record Advance Display Unit (ADU) Serial Number 248
Record Engine Control Unit (ECU) Serial Number 249
Record Hydraulic Control Unit (HCU) Serial Number 249
Record Transmission Control Unit (TCU) Serial Number 249
Record Cab Control Unit (CCU) Serial Number 250
Keep Proof of Ownership 250
Keep Machines Secure 250
Miscellaneous—Specifications 251
Engine Specifications 251
903K System Specifications 252
909K System Specifications 252
953K System Specifications 252
959K System Specifications 253
Undercarriage Specifications 254
Drain and Refill Capacities 255
903K Working Ranges (S N —244761) 256
903K Working Ranges (S N 244761— ) 258
909K Working Ranges (S N —244761) 260
909K Working Ranges (S N 244761— ) 262
953K Working Ranges (S N —244761) 264
953K Working Ranges (S N 244761— ) 266
959K Working Ranges (S N —244761) 268
959K Working Ranges (S N 244761— ) 270
903K Weights and Ground Pressures (S N —244761) 272
903K Weights and Ground Pressures (S N 244761— ) 274
909K Weights and Ground Pressures (S N —244761) 277
909K Weights and Ground Pressures (S N 244761— ) 278
953K Weights and Ground Pressures (S N —244761) 280
953K Weights and Ground Pressures (S N 244761—) 281
959K Weights and Ground Pressures (S N —244761) 282
959K Weights and Ground Pressures (S N 244761— ) 283
Machine Cutting Specifications (S N —244761) 284
Machine Cutting Specifications (S N 244761—) 286
903K Shipping Dimensions (S N —244761) 290
903K Shipping Dimensions (S N 244761— ) 292
909K Shipping Dimensions (S N —244761) 294
909K Shipping Dimensions (S N 244761— ) 295
953K Shipping Dimensions (S N —244761) 297
953K Shipping Dimensions (S N 244761— ) 298
959K Shipping Dimensions (S N —244761) 299
959K Shipping Dimensions (S N 244761— ) 300
EC Declaration of Conformity 301
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 28
Section 1-4 34
Section 1-5 37
Section 2-1 42
Section 2-2 63
Section 2-3 89
Section 3-1 106
Section 3-2 125
Section 3-3 138
Section 3-4 143
Section 3-5 155
Section 3-6 158
Section 3-7 163
Section 3-8 164
Section 3-9 172
Section 3-10 173
Section 3-11 178
Section 3-12 179
Section 4-1 182
Section 4-2 210
Section 4-3 232
Section 4-4 242
Section 4-5 245
Section 4-6 251

903K, 909K, 953K, 959K Tracked Feller Buncher 1
Introduction 2
Foreword 2
IMPORTANT 2
Conformity Marking 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
FCC Notifications to User 11
Technical Information Feedback Form 12
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives Compliance 18
Recognize Safety Information 20
Follow Safety Instructions 20
Operate Only If Qualified 20
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 21
Inspect Machine 21
Stay Clear of Moving Parts 22
Avoid High-Pressure Oils 22
Avoid High-Pressure Fluids 22
Work In Ventilated Area 23
Handle Starting Fluid Safely 23
Prevent Fires, Clean Debris From Machine 24
In Case of Machine Fire 24
Prevent Battery Explosions 25
Handle Chemical Products Safely 25
Decommissioning — Proper Recycling and Disposal of Fluids and Components 26
Prepare for Emergencies 26
Clean Debris from Machine 27
Add Cab Guarding for Special Uses 27
Control Pattern 27
Safety—Operating Precautions 28
Use Steps and Handholds Correctly 28
Start Only From Operator’s Seat 28
Use and Maintain Seat Belt 28
Avoid Work Site Hazards 29
Prevent Unintended Machine Movement 29
Operate Machine Safely 30
Avoid Machine Tip Over and Machine Damage 30
Keep Riders Off Machine 31
Use Care When Swinging Machine 31
Operate Hoist (Boom) With Care 31
Avoid Backover Accidents 32
Operating On Slopes 32
Add and Operate Attachments Safely 32
Travel Safely 32
Avoid Power Lines 33
Inspect and Maintain ROPS 33
Safety—Maintenance Precautions 34
Park and Prepare for Service Safely 34
Service Machines Safely 34
Service Cooling System Safely 34
Service Accumulator Systems Safely 35
Remove Paint Before Welding or Heating 35
Make Welding Repairs Safely 35
Drive Metal Pins Safely 36
Safety—Safety Signs 37
Cab Safety Signs 37
Engine Safety Signs 39
Enclosure Safety Signs 40
909K/959K Leveler Area Safety Signs 41
Operation—Operator’s Station 42
Operator Controls and Instruments 42
Joystick—Right-Hand 44
Joystick—Left-Hand 46
Track Drive Foot Pedals 47
Sealed Switch Module (SSM) 48
Sealed Switch Module (SSM) Functions 49
Dome Light 52
AM/FM Stereo CD Player 53
Horn 53
Air Conditioner/Heater Controls 54
Check Air Filter Restriction Indicator 54
Air Ride Operator’s Seat 55
Mechanical Operator’s Seat 57
Fire Extinguisher 58
Fire Extinguisher Mounting Location 59
Rear Window Secondary Exit 60
Skylight Secondary Exit 61
Cab Door Handles 61
Cab Door Stop 62
Operation—Operating the Machine 63
Before Starting Work 63
Driving Up a Steep or Slippery Slope 63
Off-Level Operation 63
Inspect Machine Daily Before Starting 63
Engine Break-In Period 64
Before Starting Engine 64
Normal Starting Procedure—Above 0 °C (32 °F) 65
Cold Weather Starting—Below 0 °C (32 °F) 65
Hydraulic Warmup Procedure 68
Stopping Procedure 70
Operating the Track Drive 71
Extend Undercarriage Life 72
Operating the Implements—General 73
Joystick Control Lever—Right-Hand 74
Joystick Control Lever—Left-Hand 76
Lowering Hoist (Boom) With Engine Stopped 79
Preparation of Machine Before Leaving for Cutting Area 81
Felling Technique 82
Felling Head—If Equipped 83
Towing Machine 83
Loading Machine on Trailer 84
Tiedown Points 85
Machine Recovery 86
Operating in Water and Mud 87
Battery Disconnect Switch 87
Parking the Machine 88
Lifting 88
Operation—Monitor Operation 89
Advanced Display Unit (ADU)—Basic Display 89
Advanced Display Unit (ADU)—Basic Display Functions 90
Advanced Display Unit (ADU)—Advanced Display 91
Advanced Display Unit (ADU)—Advanced Display Functions 92
Advanced Display Unit (ADU)—Main Menu 94
Advanced Display Unit (ADU)—Menu—Adjustments 95
Advanced Display Unit (ADU)—Menu—Diagnostics 99
Advanced Display Unit (ADU)—Menu—Fault Codes 101
Advanced Display Unit (ADU)—Menu—Change Operator 101
Advanced Display Unit (ADU)—Menu—Calibration 102
Advanced Display Unit (ADU)—Menu—Machine Configuration 103
Advanced Display Unit (ADU)—Menu—Security 104
Advanced Display Unit (ADU)—Menu—Restore Factory Settings 105
Maintenance—Machine 106
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 106
Checking Windows Regularly 106
Diesel Engine Break-In™ Oil 107
Diesel Engine Oil—Tier 3 and Stage III A Engines 107
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 108
Diesel Engine Oil—Tier 2 and Stage II Engines 109
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine 110
Oil Filters 110
Track Drive and Swing Drive Gear Case Oil 111
Hydraulic Oil 112
Enclosure Door Pump Oil 113
Diesel Fuel 114
Lubricity of Diesel Fuel 115
Handling and Storing Diesel Fuel 115
Biodiesel Fuel 116
Testing Diesel Fuel 117
Minimizing the Effect of Cold Weather on Diesel Engines 118
Starting Aid Can Replacement 119
Multipurpose Extreme Pressure (EP) Grease 120
Alternative and Synthetic Lubricants 120
Lubricant Storage 120
Mixing of Lubricants 120
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 121
Drain Intervals for Diesel Engine Coolant 122
John Deere COOL-GARD™ II Coolant Extender 122
Supplemental Coolant Additives 122
Operating in Warm Temperature Climates 123
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 123
Testing Diesel Engine Coolant 124
Disposing of Coolant 124
Maintenance—Periodic Maintenance 125
Engine Identification 125
Service Machine at Specified Intervals 127
Check the Advance Monitor Display (ADU) Regularly 127
Service Lights 127
Engine Service Light Adjustment 127
Enclosure Doors and Access Openings 128
Prepare Machine for Maintenance 133
Machine Service Position—Attachment 134
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 134
Fuel Tank 134
Service Intervals 135
Required Parts 137
Maintenance—As Required 138
Inspect Serpentine Belt 138
Change Engine Air Filter Elements 139
Clean Cab Recirculation Filter 140
Clean Cab Fresh Air Filter 141
Check Coolant 142
Maintenance—Every 10 Hours or Daily 143
Lubricate Leveler Pivot Joints and Cylinders (909K and 959K Only) 143
Fire Suppression System Time Delay—If Equipped 145
Check Swing Drive Gear Case Oil Level 145
Check Hydraulic Oil Level 146
Check Engine Oil Level 146
Check and Drain Fuel/Water Separator 147
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 147
Check Surge Tank Coolant Level 148
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 148
Check Track Sag 149
Adjust Track Sag 149
Lubricate Hoist (Boom) Joints and Cylinder Ends (S N —244761 ) 151
Lubricate Hoist (Boom) Joints and Cylinder Ends (S N 244761— ) 152
Lubricate Swing Pinion and Bearing 153
Inspect Fire Extinguisher 154
Maintenance—Every 100 Hours 155
Lubricate Door Hinges 155
Check Track Drive Planetary Oil Level 155
Lubricate Secondary Exit Latches and Knobs 156
Check Oil Level in Idler Assembly 156
Check Skylight Latch Tension 157
Lubricate Swing Gear Case Bearing 157
Lubricate Rotary Manifold (909K, 959KOnly) 157
Maintenance—Initial Service—250 Hours 158
Change Swing Drive Gear Case Oil 158
Check Hydraulic Pressures 158
Change Engine Break-In Oil and Filter 159
Change Track Drive Planetary Oil 160
Check Planetary and Sprocket Mounting Cap Screw Torque 160
Check Swing Bearing Cap Screw Torque 161
Check Lower Roller Mounting Cap Screw Torque 161
Check Track Shoe/Pad Cap Screw Torque 162
Maintenance—Every 250 Hours 163
Take Engine Oil Sample 163
Maintenance—Every 500 Hours 164
Clean or Replace Fuel Prefilter Screen—If Equipped 164
Change Fuel/Water Separator Filter 165
Change Auxiliary Fuel Filter/Water Separator—If Equipped 166
Change Final Fuel Filter 167
Change Engine Oil and Filter 168
Check Battery Electrolyte Level and Terminals 169
Check Enclosure Door Pump Oil Level 171
Take Fluid Samples 171
Maintenance—Every 1000 Hours 172
Change Swing Drive Gear Case Oil 172
Check Coolant 172
Change Track Drive Planetary Oil 172
Maintenance—Every 2000 Hours 173
Change Hydraulic Oil 173
Change Hydraulic Oil Return Filters 174
Change Hydraulic Oil Breather Filter 175
Check and Adjust Engine Valve Clearance 175
Change Enclosure Door Pump Oil 176
Maintenance—Every 4000 Hours 178
Change Engine Crankshaft Damper 178
Maintenance—Every 6000 Hours 179
Change Engine Coolant 179
Miscellaneous—Machine 182
Perform Overall Visual Inspection 182
Inspect and Clean Windows 183
Clean Fuel Tank Inlet Screen 183
Clean Track Drive Planetaries 184
Left-Hand Side Engine Access Door Stop 184
Circuit Breakers 185
Using Booster Batteries—24-Volt System 185
Using Battery Charger 186
Handling, Checking, and Servicing Batteries Carefully 188
Replacing Batteries 189
Removing and Installing Batteries 189
Precautions for Alternator and Regulator 190
Welding on Machine 191
Keep Electronic Control Unit Connectors Clean 191
Engine Enclosure Door Hand Pump 192
Check Hydraulic Oil Filters 192
Inspect for Hydraulic Oil Leaks 192
Lubricate Attachment 193
Check Air Intake Hoses 193
Drain Fuel Tank Sump 193
Bleed Fuel System 193
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 194
Do Not Service Control Valves, Cylinders, Pumps, or Motors 194
Clean the Crankcase Vent Tube 194
Fluid Sampling Test Ports 195
Check Track Shoe Hardware 196
Accessory Outlets 196
Auxiliary Power Supply 197
Replacing Fuses 197
JDLink Machine Monitoring System (MMS)—If Equipped 200
Check Hydraulic Pump Mounting Cap Screw Torque 201
Check Cab Mounting Cap Screw Torque 201
Check Swing Gear Case Cap Screw Torque 202
Check Swing Drive Mounting Cap Screw Torque 203
Check Engine Mounting Cap Screw Torque 204
Check Rotary Manifold Cap Screw Torque (903K, 953K) 205
Check Rotary Manifold Cap Screw Torque (909K, 959K) 205
Check Front Idler Cap Screw Torque (903K, 953K) 206
Check Track Drive Planetary and Motor Mounting Cap Screw Torque 206
Remove and Install Halogen Bulbs 207
Hardware Torque Specifications 207
Unified Inch Bolt and Screw Torque Values 208
Metric Bolt and Screw Torque Values 209
Miscellaneous—Operational Checkout 210
Operational Checkout 210
Miscellaneous—Troubleshooting 232
Troubleshooting Procedure 232
Engine 233
Electrical System 238
Hydraulic System 240
Miscellaneous—Storage 242
Prepare Machine for Storage 242
Monthly Storage Procedure 243
Miscellaneous—Machine Numbers 245
Record Product Identification Number (PIN) 245
Record Engine Serial Number 245
Record Attachment Serial Number 245
Record Saw Hydraulic Motor Serial Number 245
Record Attachment Pump Serial Number 246
Record Main Pump Serial Number 246
Record Saw Pump Serial Number 246
Record Left-Hand Track Drive Planetary Serial Number 247
Record Left-Hand Track Drive Hydraulic Motor Serial Number 247
Record Right-Hand Track Drive Planetary Serial Number 247
Record Right-Hand Track Drive Hydraulic Motor Serial Number 248
Record Swing Drive Hydraulic Motors Serial Numbers 248
Record Advance Display Unit (ADU) Serial Number 248
Record Engine Control Unit (ECU) Serial Number 249
Record Hydraulic Control Unit (HCU) Serial Number 249
Record Transmission Control Unit (TCU) Serial Number 249
Record Cab Control Unit (CCU) Serial Number 250
Keep Proof of Ownership 250
Keep Machines Secure 250
Miscellaneous—Specifications 251
Engine Specifications 251
903K System Specifications 252
909K System Specifications 252
953K System Specifications 252
959K System Specifications 253
Undercarriage Specifications 254
Drain and Refill Capacities 255
903K Working Ranges (S N —244761) 256
903K Working Ranges (S N 244761— ) 258
909K Working Ranges (S N —244761) 260
909K Working Ranges (S N 244761— ) 262
953K Working Ranges (S N —244761) 264
953K Working Ranges (S N 244761— ) 266
959K Working Ranges (S N —244761) 268
959K Working Ranges (S N 244761— ) 270
903K Weights and Ground Pressures (S N —244761) 272
903K Weights and Ground Pressures (S N 244761— ) 274
909K Weights and Ground Pressures (S N —244761) 277
909K Weights and Ground Pressures (S N 244761— ) 278
953K Weights and Ground Pressures (S N —244761) 280
953K Weights and Ground Pressures (S N 244761—) 281
959K Weights and Ground Pressures (S N —244761) 282
959K Weights and Ground Pressures (S N 244761— ) 283
Machine Cutting Specifications (S N —244761) 284
Machine Cutting Specifications (S N 244761—) 286
903K Shipping Dimensions (S N —244761) 290
903K Shipping Dimensions (S N 244761— ) 292
909K Shipping Dimensions (S N —244761) 294
909K Shipping Dimensions (S N 244761— ) 295
953K Shipping Dimensions (S N —244761) 297
953K Shipping Dimensions (S N 244761— ) 298
959K Shipping Dimensions (S N —244761) 299
959K Shipping Dimensions (S N 244761— ) 300
EC Declaration of Conformity 301
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 28
Section 1-4 34
Section 1-5 37
Section 2-1 42
Section 2-2 63
Section 2-3 89
Section 3-1 106
Section 3-2 125
Section 3-3 138
Section 3-4 143
Section 3-5 155
Section 3-6 158
Section 3-7 163
Section 3-8 164
Section 3-9 172
Section 3-10 173
Section 3-11 178
Section 3-12 179
Section 4-1 182
Section 4-2 210
Section 4-3 232
Section 4-4 242
Section 4-5 245
Section 4-6 251

S.V 04/24