John Deere 903K, 909K, 953K, 959K Tracked Feller Operator’s Manual PDF

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John Deere 903K, 909K, 953K, 959K Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

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John Deere 903K, 909K, 953K, 959K Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

• P/N: OMT253411_60
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 903K, 909K, 953K, 959K
• Series: K SERIES
• Serial: 244761—
• Additional Information: For complete service information also see: PC10146, PC10148, PC10150, PC10151, TM11622, T267785

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 903K, 909K, 953K, 959K Tracked Feller Buncher Operator’s Manual – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for European Union Directives Compliance 24
Recognize Safety Information 26
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 27
Avoid Unauthorized Machine Modifications 27
Inspect Machine 27
Stay Clear of Moving Parts 28
Avoid High-Pressure Oils 28
Avoid High-Pressure Fluids 28
Work In Ventilated Area 29
Handle Starting Fluid Safely 29
Prevent Fires 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Prepare for Emergencies 32
Clean Debris from Machine 33
Add Cab Guarding for Special Uses 33
Control Pattern 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Avoid Work Site Hazards 34
Prevent Unintended Machine Movement 35
Operate Machine Safely 35
Avoid Machine Tip Over and Machine Damage 36
Keep Riders Off Machine 36
Use Care When Swinging Machine 37
Operate Hoist (Boom) With Care 37
Avoid Backover Accidents 37
Operating On Slopes 37
Add and Operate Attachments Safely 38
Travel Safely 38
Avoid Power Lines 38
Inspect and Maintain ROPS 39
Safety—Maintenance Precautions 40
Park and Prepare for Service Safely 40
Service Machines Safely 40
Service Cooling System Safely 40
Service Accumulator Systems Safely 41
Remove Paint Before Welding or Heating 41
Make Welding Repairs Safely 41
Drive Metal Pins Safely 42
Safety—Safety Signs 43
Cab Safety Signs 43
Engine Safety Signs 45
Enclosure Safety Signs 46
909K/959K Leveler Area Safety Signs 47
Operation—Operator’s Station 48
Operator Controls and Instruments 48
Joystick—Right-Hand 50
Joystick—Left-Hand 52
Track Drive Foot Pedals 53
Sealed Switch Module (SSM) 54
Sealed Switch Module (SSM) Functions 55
Dome Light 58
AM/FM Stereo CD Player 59
Horn 59
Air Conditioner/Heater Controls 60
Check Air Filter Restriction Indicator 60
Air Ride Operator’s Seat 61
Mechanical Operator’s Seat 63
Fire Extinguisher 64
Fire Extinguisher Mounting Location 65
Rear Window Secondary Exit 66
Skylight Secondary Exit 67
Cab Door Handles 67
Cab Door Stop 68
Operation—Operating the Machine 69
Before Starting Work 69
Driving Up a Steep or Slippery Slope 69
Off-Level Operation 69
Inspect Machine Daily Before Starting 69
Engine Break-In Period 70
Before Starting Engine 70
Normal Starting Procedure—Above 0 °C (32 °F) 71
Cold Weather Starting—Below 0 °C (32 °F) 72
Hydraulic Warmup Procedure 74
Stopping Procedure 76
Operating the Track Drive 77
Extend Undercarriage Life 78
Operating the Implements—General 79
Joystick Control Lever—Right-Hand 80
Joystick Control Lever—Left-Hand 82
Lowering Hoist (Boom) With Engine Stopped 84
Preparation of Machine Before Leaving for Cutting Area 86
Felling Technique 87
Felling Head—If Equipped 88
Towing Machine 88
Loading Machine on Trailer 89
Tiedown Points 90
Machine Recovery 91
Operating in Water and Mud 92
Battery Disconnect Switch 92
Parking the Machine 93
Lifting 93
Operation—Monitor Operation 94
Advanced Display Unit (ADU)—Basic Display 94
Advanced Display Unit (ADU)—Basic Display Functions 95
Advanced Display Unit (ADU)—Advanced Display 96
Advanced Display Unit (ADU)—Advanced Display Functions 97
Advanced Display Unit (ADU)—Main Menu 99
Advanced Display Unit (ADU)—Menu—Adjustments 100
Advanced Display Unit (ADU)—Menu—Diagnostics 104
Advanced Display Unit (ADU)—Menu—Fault Codes 106
Advanced Display Unit (ADU)—Menu—Change Operator 107
Advanced Display Unit (ADU)—Menu—Calibration 108
Advanced Display Unit (ADU)—Menu—Machine Configuration 109
Advanced Display Unit (ADU)—Menu—Security 110
Advanced Display Unit (ADU)—Menu—Restore Factory Settings 111
Maintenance—Machine 112
Modifications or Repairs to Roll-Over Protective Structures (ROPS) 112
Checking Windows Regularly 112
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 113
Diesel Engine Oil—Tier 3 and Stage III A Engines 114
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 115
Diesel Engine Oil—Tier 2 and Stage II Engines 116
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine 117
Oil Filters 117
Track Drive and Swing Drive Gear Case Oil 118
Hydraulic Oil 119
Enclosure Door Pump Oil 120
Diesel Fuel 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Starting Aid Can Replacement 126
Multipurpose Extreme Pressure (EP) Grease 127
Alternative and Synthetic Lubricants 127
Lubricant Storage 127
Mixing of Lubricants 128
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 129
Drain Intervals for Diesel Engine Coolant 130
John Deere COOL-GARD™ II Coolant Extender 130
Supplemental Coolant Additives 131
Operating in Warm Temperature Climates 131
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 132
Testing Diesel Engine Coolant 133
Disposing of Coolant 133
Maintenance—Periodic Maintenance 134
Engine Identification 134
Service Machine at Specified Intervals 136
Check the Advance Monitor Display (ADU) Regularly 136
Service Lights 136
Engine Service Light Adjustment 136
Enclosure Doors and Access Openings 137
Prepare Machine for Maintenance 142
Machine Service Position—Attachment 143
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 143
Fuel Tank 143
Service Intervals 144
Required Parts 146
Maintenance—As Required 148
Inspect Serpentine Belt 148
Change Engine Air Filter Elements 149
Clean Cab Recirculation Filter 150
Clean Cab Fresh Air Filter 151
Check Coolant 152
Maintenance—Every 10 Hours or Daily 153
Lubricate Leveler Pivot Joints and Cylinders (909K and 959K Only) 153
Fire Suppression System Time Delay—If Equipped 154
Check Swing Drive Gear Case Oil Level 154
Check Hydraulic Oil Level 155
Check Engine Oil Level 155
Check and Drain Fuel/Water Separator 156
Check and Drain Auxiliary Fuel Filter/Water Separator—If Equipped 156
Check Surge Tank Coolant Level 157
Check and Clean Radiator Pre-Screen, Coolers, and Condenser Fins 157
Check Track Sag 158
Adjust Track Sag 158
Lubricate Hoist (Boom) Joints and Cylinder Ends (S N —244761 ) 160
Lubricate Hoist (Boom) Joints and Cylinder Ends (S N 244761— ) 161
Lubricate Swing Pinion and Bearing 162
Inspect Fire Extinguisher 163
Maintenance—Every 100 Hours 164
Lubricate Door Hinges 164
Check Track Drive Planetary Oil Level 164
Lubricate Secondary Exit Latches and Knobs 165
Check Oil Level in Idler Assembly 166
Check Skylight Latch Tension 166
Lubricate Swing Gear Case Bearing 166
Lubricate Rotary Manifold (909K, 959KOnly) 167
Maintenance—Initial Service—250 Hours 168
Change Swing Drive Gear Case Oil 168
Check Hydraulic Pressures 168
Change Engine Break-In Oil and Filter 169
Change Track Drive Planetary Oil 170
Check Planetary and Sprocket Mounting Cap Screw Torque 170
Check Swing Bearing Cap Screw Torque 171
Check Lower Roller Mounting Cap Screw Torque 171
Check Track Shoe/Pad Cap Screw Torque 172
Maintenance—Every 250 Hours 173
Take Engine Oil Sample 173
Maintenance—Every 500 Hours 174
Clean or Replace Fuel Prefilter Screen—If Equipped 174
Change Fuel/Water Separator Filter 175
Change Auxiliary Fuel Filter/Water Separator—If Equipped 176
Change Final Fuel Filter 177
Change Engine Oil and Filter 178
Check Battery Electrolyte Level and Terminals 179
Check Enclosure Door Pump Oil Level 181
Take Fluid Samples 181
Maintenance—Every 1000 Hours 182
Change Swing Drive Gear Case Oil 182
Check Coolant 182
Change Track Drive Planetary Oil 182
Maintenance—Every 2000 Hours 183
Change Hydraulic Oil 183
Change Hydraulic Oil Return Filters 184
Change Hydraulic Oil Breather Filter 185
Check and Adjust Engine Valve Clearance 185
Change Enclosure Door Pump Oil 186
Maintenance—Every 4000 Hours 188
Change Engine Crankshaft Damper 188
Maintenance—Every 6000 Hours 189
Change Engine Coolant 189
Miscellaneous—Machine 192
Perform Overall Visual Inspection 192
Inspect and Clean Windows 193
Clean Fuel Tank Inlet Screen 193
Clean Track Drive Planetaries 194
Left-Hand Side Engine Access Door Stop 194
Circuit Breakers 195
Using Booster Batteries—24-Volt System 195
Using Battery Charger 196
Handling, Checking, and Servicing Batteries Carefully 197
Replacing Batteries 198
Removing and Installing Batteries 198
Precautions for Alternator and Regulator 199
Welding on Machine 200
Keep Electronic Control Unit Connectors Clean 200
Engine Enclosure Door Hand Pump 201
Check Hydraulic Oil Filters 201
Inspect for Hydraulic Oil Leaks 202
Lubricate Attachment 202
Check Air Intake Hoses 202
Drain Fuel Tank Sump 203
Bleed Fuel System 203
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 203
Do Not Service Control Valves, Cylinders, Pumps, or Motors 204
Clean the Crankcase Vent Tube 204
Fluid Sampling Test Ports 205
Check Track Shoe Hardware 206
Accessory Outlets 206
Auxiliary Power Supply 207
Replacing Fuses 208
JDLink™ Machine Monitoring System (MMS)—If Equipped 210
Check Hydraulic Pump Mounting Cap Screw Torque 211
Check Cab Mounting Cap Screw Torque 211
Check Swing Gear Case Cap Screw Torque 212
Check Swing Drive Mounting Cap Screw Torque 213
Check Engine Mounting Cap Screw Torque 214
Check Rotary Manifold Cap Screw Torque (903K, 953K) 215
Check Rotary Manifold Cap Screw Torque (909K, 959K) 215
Check Front Idler Cap Screw Torque (903K, 953K) 216
Check Track Drive Planetary and Motor Mounting Cap Screw Torque 216
Remove and Install Halogen Bulbs 217
Hardware Torque Specifications 217
Unified Inch Bolt and Screw Torque Values 218
Metric Bolt and Screw Torque Values 219
Miscellaneous—Operational Checkout 220
Operational Checkout 220
Diagnostic Trouble Code Check 220
Ignition OFF, Engine OFF Checks 220
Ignition ON, Engine OFF Checks 221
Operational Checks—Ignition ON, Engine ON Checks 223
Miscellaneous—Troubleshooting 243
Troubleshooting Procedure 243
Engine 244
Electrical System 249
Hydraulic System 251
Miscellaneous—Storage 253
Prepare Machine for Storage 253
Monthly Storage Procedure 254
Miscellaneous—Machine Numbers 256
Record Product Identification Number (PIN) 256
Record Engine Serial Number 256
Record Attachment Serial Number 256
Record Saw Hydraulic Motor Serial Number 256
Record Attachment Pump Serial Number 257
Record Main Pump Serial Number 257
Record Saw Pump Serial Number 257
Record Left-Hand Track Drive Planetary Serial Number 258
Record Left-Hand Track Drive Hydraulic Motor Serial Number 258
Record Right-Hand Track Drive Planetary Serial Number 258
Record Right-Hand Track Drive Hydraulic Motor Serial Number 259
Record Swing Drive Hydraulic Motors Serial Numbers 259
Record Advance Display Unit (ADU) Serial Number 259
Record Engine Control Unit (ECU) Serial Number 260
Record Hydraulic Control Unit (HCU) Serial Number 260
Record Transmission Control Unit (TCU) Serial Number 260
Record Cab Control Unit (CCU) Serial Number 261
Keep Proof of Ownership 261
Keep Machines Secure 261
Miscellaneous—Specifications 262
Engine Specifications 262
903K System Specifications 263
909K System Specifications 263
953K System Specifications 264
959K System Specifications 264
Undercarriage Specifications 265
Drain and Refill Capacities 267
903K Working Ranges (S N —244761) 268
903K Working Ranges (S N 244761— ) 270
909K Working Ranges (S N —244761) 272
909K Working Ranges (S N 244761— ) 274
953K Working Ranges (S N —244761) 276
953K Working Ranges (S N 244761— ) 278
959K Working Ranges (S N —244761) 280
959K Working Ranges (S N 244761— ) 282
903K Weights and Ground Pressures (S N —244761) 284
903K Weights and Ground Pressures (S N 244761— ) 286
909K Weights and Ground Pressures (S N —244761) 290
909K Weights and Ground Pressures (S N 244761— ) 292
953K Weights and Ground Pressures (S N —244761) 295
953K Weights and Ground Pressures (S N 244761—) 296
959K Weights and Ground Pressures (S N —244761) 297
959K Weights and Ground Pressures (S N 244761— ) 298
Machine Cutting Specifications (S N —244761) 299
Machine Cutting Specifications (S N 244761—) 301
903K Shipping Dimensions (S N —244761) 305
903K Shipping Dimensions (S N 244761— ) 307
909K Shipping Dimensions (S N —244761) 309
909K Shipping Dimensions (S N 244761— ) 310
953K Shipping Dimensions (S N —244761) 312
953K Shipping Dimensions (S N 244761— ) 313
959K Shipping Dimensions (S N —244761) 314
959K Shipping Dimensions (S N 244761— ) 315
EC Declaration of Conformity 316
Page Number 17
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 40
Section 1-5 43
Section 2-1 48
Section 2-2 69
Section 2-3 94
Section 3-1 112
Section 3-2 134
Section 3-3 148
Section 3-4 153
Section 3-5 164
Section 3-6 168
Section 3-7 173
Section 3-8 174
Section 3-9 182
Section 3-10 183
Section 3-11 188
Section 3-12 189
Section 4-1 192
Section 4-2 220
Section 4-3 243
Section 4-4 253
Section 4-5 256
Section 4-6 262

S.V 04/24