John Deere 903M 953M & 959M Buncher Operator’s Manual OMT430913X019 PDF

Description

John Deere 903M 953M & 959M Track Feller Buncher Operator’s Manual OMT430913X019 – PDF DOWNLOAD

FILE DETAILS:

John Deere 903M 953M & 959M Track Feller Buncher Operator’s Manual OMT430913X019 – PDF DOWNLOAD

• P/N: OMT430913X019_Z4
• Language: English
• Division: Forestry
• Product Lines: Tracked Feller Bunchers
• Publication Type: Operator’s Manuals
• Associated Models: 903M, 953M, 959M
• Serials:
  • 1T0903MX_ _F317982—409162
  • 1T0953MX_ _F317982—409162
  • 1T0959MX_ _F317982—409162
  • 1T0903MX_ _L317982—409162
  • 1T0953MX_ _L317982—409162
  • 1T0959MX_ _L317982—409162

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 903M 953M & 959M Track Feller Buncher Operator’s Manual OMT430913X019 – PDF DOWNLOAD

903M, 953M, and 959M Track Feller Buncher 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Oils 34
Avoid High-Pressure Fluids 34
Work In Ventilated Area 34
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Control Pattern 39
Exhaust Filter Ash Handling and Disposal 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Avoid Work Site Hazards 41
Prevent Unintended Machine Movement 41
Operate Machine Safely 42
Avoid Machine Tip Over and Machine Damage 42
Keep Riders Off Machine 43
Use Care When Swinging Machine 43
Operate Boom With Care 43
Avoid Backover Accidents 44
Operating On Slopes 44
Prevent Acid Burns 44
Add and Operate Attachments Safely 45
Travel Safely 45
Avoid Power Lines 45
Inspect and Maintain ROPS 46
Keep the Operator Protective Structure (OPS) in Place 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Service Accumulator Systems Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Use Proper Lifting Equipment 49
Clean Exhaust Filter Safely 50
Safety—Safety Signs and Other Instructions 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 63
Operator Controls and Instruments 63
Left Joystick 64
Right Joystick 68
Track Drive Pedals 70
Sealed Switch Module (SSM) 71
Sealed Switch Module (SSM) Functions 72
Primary Display Unit (PDU) 76
Primary Display Unit (PDU) Functions 77
Dome Light 80
Radio 81
Horn 84
Accessory Outlets 84
Air Conditioning and Heating Controls 85
Operator’s Seat—Mechanical Suspension 86
Operator’s Seat—Air Suspension 88
Fire Extinguisher 89
Alternative Exits 89
Cab Door Handles 92
Cab Door Stop 92
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 93
Operation—Operating the Machine 94
Before Starting Work 94
Driving Up a Steep or Slippery Slope 94
Off Level Operation 94
Inspect Machine Daily Before Starting 95
Battery Disconnect Switch 95
Engine Break-In Period 96
Before Starting Engine 96
Operator Ability 97
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 98
Engine Block Heater—If Equipped 99
Cold Weather Starting—Below 0°C (32°F) 100
Normal Starting Procedure—Above 0°C (32°F) 101
Hydraulic Warm-Up Procedure 103
Stopping Procedure 104
Operating in Water and Mud 105
Operating the Track Drive 106
Extend Undercarriage Life 107
Operating the Implements—General 108
Operating Functions—Left Joystick 108
Operating Functions—Right Joystick 111
Rapid Cycle System (RCS) Operation—If Equipped 113
Operating Functions—Leveling Platform—If Equipped 113
Lowering Boom With Engine Stopped 115
Operating Slope Indicator System—If Equipped 116
Preparation of Machine Before Leaving for Cutting Area 117
Felling Technique 118
Felling Head 119
Required Machine Stop Warning 119
Exhaust Filter 122
Selective Catalytic Reduction (SCR) System Overview 124
Service ADVISOR™ Remote (SAR) Software Delivery Process 125
Parking the Machine 126
Loading Machine on Trailer 126
Recovering the Machine 128
Lifting the Machine 130
Operation—Monitor Operation 131
Aftertreatment Indicators Overview 131
Main Menu 132
Operation—Motions 132
Operation—RCS Adjustments—If Equipped 133
Operation—Tree Counter—If Equipped 134
Operation—Joystick Lever Pattern 135
Operation—Joystick Button Pattern 136
Operation—Copy Operator Settings 136
Operation—Exhaust Filter 137
Operation—Exhaust Filter Auto Cleaning 137
Operation—Exhaust Filter Parked Cleaning 138
Operation—Fluid Economy 139
Operation—Change Operator 139
Operation—Engine Speed Adjustments 140
Operation—Restore All Factory Defaults 140
Diagnostics—Codes 140
Diagnostics—Machine Readings 141
Diagnostics—Engine Readings 143
Diagnostics—Controller ID 144
Diagnostics—Machine ID 144
Diagnostics—Software Delivery 145
Diagnostics—JDLink Readings 146
Setup—Monitor 146
Setup—Antitheft/Security 147
Setup—Calibration 148
Setup—Machine Configuration 148
Setup—Auto Fan Reversing 149
Operation—TimberNavi™ Monitor Operation—If Equipped 150
Using the Display 150
Main Display and Functions 151
Menu 152
View Menu 161
Record Track Menu 165
Measure Menu 165
Point of Interest Menu 166
Maintenance—Machine 167
Required Emission-Related Information 167
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 167
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 168
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 169
Diesel Engine Oil Service Interval for Operation at High Altitude 169
Oil Filters 170
Track Drive and Swing Drive Gear Case Oil 170
Hydraulic Oil 171
Enclosure Door Pump Oil 172
Diesel Fuel 173
Diesel Fuel Specifications 173
Lubricity of Diesel Fuel 173
Handling and Storing Diesel Fuel 174
Biodiesel Fuel 175
Testing Diesel Fuel 176
Supplemental Diesel Fuel Additives 176
Fuel Filters 176
Minimizing the Effect of Cold Weather on Diesel Engines 177
Starting Aid Can Replacement 178
Multipurpose Extreme Pressure (EP) Grease 179
Alternative and Synthetic Lubricants 179
Lubricant Storage 179
Mixing of Lubricants 179
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 180
Water Quality for Mixing with Coolant Concentrate 181
Operating in Warm Temperature Climates 181
Testing Coolant Freeze Point 182
Disposing of Coolant 182
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 183
Refilling Diesel Exhaust Fluid (DEF) Tank 184
Testing Diesel Exhaust Fluid (DEF) 185
Storing Diesel Exhaust Fluid (DEF) 185
Disposal of Diesel Exhaust Fluid (DEF) 186
Maintenance—Periodic Maintenance 187
Service Machine at Specified Intervals 187
Check the Hour Meter Regularly 187
Service Lights 187
Enclosure Door and Maintenance Doors 188
Prepare Machine for Maintenance 192
Machine Service Position—Attachment 192
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 193
Fuel Tank 193
Diesel Exhaust Fluid (DEF) Tank 193
Service Intervals 195
Required Parts 197
Maintenance—As Required 199
Service Exhaust Filter 199
Check and Clean Cooling System and Condenser Fins 199
Inspect Serpentine Belt 200
Replace Engine Air Filter Elements 201
Replace Cab Fresh Air and Cab Recirculation Filters 202
Lubricate Toolbox Door Hinges—If Equipped 202
Lubricate Door Hinges 203
Clean and Tighten Battery Terminals 203
Maintenance—Every 10 Hours or Daily 204
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 204
Check Fire Suppression System—If Equipped 206
Check Swing Drive Gear Case Oil Level 206
Check Hydraulic Oil Level 207
Check Engine Oil Level 208
Check and Drain Primary Fuel Filter and Water Separator 208
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 209
Check Engine Coolant Level 210
Lubricate Boom Joints and Cylinder Ends 211
Lubricate Swing Drive Pinion and Bearing 212
Lubricate Crank and Link 213
Inspect Fire Extinguisher 213
Check Track Sag 214
Adjust Track Sag 215
Maintenance—Initial Service—100 Hours 216
Check Track Shoe Cap Screw Torque 216
Maintenance—Every 100 Hours 217
Lubricate Swing Drive Gear Case Bearing 217
Check Idler Oil Level 217
Maintenance—Initial Service—250 Hours 218
Drain and Refill Swing Drive Gear Case Oil 218
Drain and Refill Track Drive Planetary Oil 219
Check Lower Roller Mounting Cap Screw Torque 219
Maintenance—Every 250 Hours 220
Check Track Drive Planetary Oil Level 220
Check Rear Window Alternative Exit Latches and Retainer Knobs 221
Check Skylight Latch Tension 221
Check Track Shoe Cap Screw Torque 222
Take Engine Oil Sample 222
Maintenance—Every 500 Hours 223
Replace Fuel Prefilter—If Equipped 223
Replace Primary Fuel Filter and Water Separator 224
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 225
Replace Final Fuel Filter 226
Check Air Intake Hoses 226
Drain and Refill Engine Oil and Replace Filter 227
Check Hybrid Battery Electrolyte Level—If Equipped 228
Check Enclosure Door Pump Oil Level 230
Drain Water and Sediment From Fuel Tank 231
Take Fluid Samples 231
Maintenance—Every 1000 Hours 232
Drain and Refill Swing Drive Gear Case Oil 232
Check Coolant Condition 233
Drain and Refill Track Drive Planetary Oil 233
Maintenance—Every 2000 Hours 234
Replace Hydraulic Oil Breather Filter 234
Drain and Refill Hydraulic Oil 235
Replace Hydraulic Oil Return Filters 236
Check and Adjust Engine Valve Lash 237
Drain and Refill Enclosure Door Pump Oil 238
Replace Fuel Cap Breather Element 238
Replace Fuel Tank Breather 239
Check Open Crankcase Vent (OCV) 239
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 240
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 241
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —344116) 241
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —344116) 241
Clean Diesel Exhaust Fluid (DEF) Tank (S N —344116) 241
Maintenance—Every 4000 Hours 242
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 242
Maintenance—Every 6000 Hours 243
Drain and Refill Engine Coolant 243
Replace Diesel Exhaust Fluid (DEF) In-Line Filter—If Equipped 245
Miscellaneous—Machine 250
Clean Machine Regularly 250
Inspect and Clean Polycarbonate Windows 251
Clean Fuel Tank Inlet Screen 252
Circuit Breakers 252
Using Booster Batteries—24-Volt System 253
Using Battery Charger 254
Handling, Checking, and Servicing Batteries Carefully 255
Replacing Batteries 257
Removing and Installing Batteries 257
Precautions for Alternator and Regulator 258
Welding on Machine 258
Keep Electronic Control Unit Connectors Clean 258
Bleed Fuel System 259
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 259
Do Not Service Control Valves, Cylinders, Pumps, or Motors 259
Fluid Sampling Test Ports 260
Replacing Fuses 260
JDLink™ Machine Monitoring System (MMS)—If Equipped 266
Remove and Install Halogen Bulbs 267
Replacing Seat Belt 268
Remove and Install Light-Emitting Diode (LED) Lights 269
Track Sag General Information 272
Check Track Shoe Hardware 272
Hardware Torque Specifications 272
Unified Inch Bolt and Screw Torque Values 273
Metric Bolt and Screw Torque Values 274
Miscellaneous—Operational Checkout 275
Operational Checkout 275
Miscellaneous—Troubleshooting 290
Troubleshooting Procedure 290
Engine 291
Electrical System 295
Hydraulic System 297
Software Update 298
Miscellaneous—Storage 299
Prepare Machine for Storage 299
Monthly Storage Procedure 300
Preparing Engine for Long-Term Storage 301
Removing Engine From Long-Term Storage 302
Miscellaneous—Machine Numbers 303
Record Product Identification Number (PIN) 303
Record Engine Serial Number 303
Record Attachment Serial Number 303
Record Saw Hydraulic Motor Serial Number 303
Record Attachment Pump Serial Number 304
Record Main Pump Serial Number 304
Record Saw Pump Serial Number 304
Record Left-Hand Track Drive Planetary Serial Number 305
Record Left-Hand Track Drive Hydraulic Motor Serial Number 305
Record Right-Hand Track Drive Planetary Serial Number 305
Record Right-Hand Track Drive Hydraulic Motor Serial Number 306
Record Swing Drive Gear Case Serial Numbers 306
Record Primary Display Unit (PDU) Serial Number 306
Record Engine Control Unit (ECU) Serial Number 307
Record Left Armrest Control (ACL) Serial Number 307
Record Right Armrest Control (ACR) Serial Number 307
Record Head Control Unit (HCU) Serial Number 308
Record Hydraulic Motor Controller (HMC) Serial Number 308
Record Sealed Switch Module (SSM) Serial Number 308
Record Vehicle Control Unit (VCU) Serial Number 309
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 309
Record Steep Slope Lower Controller (HMC) Serial Number—If Equipped 310
Keep Proof of Ownership 310
Keep Machines Secure 311
Miscellaneous—Specifications 312
Engine Specifications 312
System Specifications 312
Undercarriage Specifications 313
Drain and Refill Capacities 314
903M Working Ranges 315
953M Working Ranges 317
959M Working Ranges 319
903M Machine Weights and Ground Pressures 321
953M Machine Weights and Ground Pressures 322
959M Machine Weights and Ground Pressures 323
Machine Cutting Specifications 324
903M Shipping Dimensions 325
953M Shipping Dimensions 327
959M Shipping Dimensions 329
EC Declaration of Conformity 330
Eurasian Economic Union 331
Machine Design Life 331
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 51
Section 2-1 63
Section 2-2 94
Section 2-3 131
Section 2-4 150
Section 3-1 167
Section 3-2 187
Section 3-3 199
Section 3-4 204
Section 3-5 216
Section 3-6 217
Section 3-7 218
Section 3-8 220
Section 3-9 223
Section 3-10 232
Section 3-11 234
Section 3-12 242
Section 3-13 243
Section 4-1 250
Section 4-2 275
Section 4-3 290
Section 4-4 299
Section 4-5 303
Section 4-6 312

S.V 04/24