John Deere 910G / 1010G Final Tier 4 Operator’s Manual F723138 PDF

Description

John Deere 910G / 1010G Final Tier 4 Operator’s Manual F723138 – PDF DOWNLOAD

Part Number (P/N): F723138_44
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 910G, 1010G
Series: G Series
Serial Number (Serial):

• 1WJ0910G_ _L001057-
• 1WJ1010G_ _L006186-

TABLE OF CONTENTS:

John Deere 910G / 1010G Final Tier 4 Operator’s Manual F723138 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
Technical information availability 12
California Proposition 65 Warning 12
Declaration of conformity 12
Non-road emissions control warranty statement 13
Emissions control warranty statement 2019 through 2021 14
Emissions Performance and Tampering 16
John Deere Forwarder 16
Technical data 16
Machine identification 17
4 5L engine identification 18
Emissions control system certification label 19
Safety 21
Follow Laws and Regulations 21
Recognize Safety Information 21
Understand Signal Words 22
Prepare for Emergencies 22
Wear Protective Clothing 23
Handle Chemical Products Safely 23
Install Radio Transmitters Properly 24
Operating 24
Inspect machine 25
Attach Do not Operate Tag 25
Prevent Machine Runaway 26
Use Handholds and Steps 26
Handle Starting Fluids Safely 27
Pay Attention to Bystanders 27
Carry no passengers 28
Use Seat Belt 28
Cabin protective structures 29
ROPS levels 30
Cabin windows 30
Secondary exit of rotating and leveling cabin 32
Forwarder cabin noise 32
Vibration levels in forwarder cabin 33
Avoid Risks under Difficult Conditions 34
Operate the Boom Safely 35
Do not Overload the Forwarder 35
Stop Working if Machine Gives an Alarm 36
Keep Danger Zone Clear 36
Avoid saw chain shots 37
Avoid Crush Points 38
Avoid Power Lines 38
Driving/Transporting on Public Roads 39
Cold environment operation 39
Ensure Safety before Driving on Frozen Waters 40
Avoid Fires and Explosions 41
What To Do If the Machine Catches Fire? 42
Hand-held fire extinguisher 42
After a fire 43
Maintenance 43
Keep Machine in Good Condition 44
Use Proper Clothing 44
Use Proper Tools 45
Support Cabin Leveling System 46
Secure Cabin Tilt Locking Mechanism 47
Support Machine Properly 47
Service Cooling System Safely 48
Prevent Battery Explosions 48
Prevent Acid Burns 49
Start Only from Operator’s Seat 49
Beware of Exhaust Fumes 50
Exhaust filter cleaning 50
Exhaust filter maintenance 51
Avoid High Pressure Fluids 51
Avoid Heating near Pressurized Fluid Lines 52
Make Welding Repairs Safely 52
Service Tires Safely 53
Service Air Conditioner Safely 53
Replace Xenon Worklamps Safely 54
Service Accumulators Safely 54
Service Steering System Safely 55
Refueling and Servicing Fuel System 55
Filling and servicing DEF system 56
Dispose of Waste Properly 56
Disposal of diesel exhaust fluid (DEF) 56
Safety Decal Locations 57
Rotating and leveling cabin non-text safety decals 57
Machine non-text safety decals 58
Machine text safety decals 59
Warranty 60
Standard Warranty Clauses 60
Standard Warranty 60
Extended Coverage 60
First 250 hours maintenance 60
Periodic Maintenance 61
Machine systems and components 62
Main switch panel 62
Anti-skid surfaces, handles and steps 62
Access covers 63
Hydraulic stairs 64
Rotating and leveling cabin 65
Operator’s seat – comfort 66
Operator’s seat – standard 66
Final Tier 4 engines 67
Air intake and exhaust system diagram 67
Integrated variable speed fan 68
Aftertreatment system (ATS) 69
Exhaust filter 70
Elevated engine RPM 70
SCR system operation 71
DEF tank and header (CAN based) 72
DEF tank operating levels 73
DEF dosing unit 73
DEF dosing injector 75
SCR system derates 76
Regeneration process 77
Exhaust filter soot load levels 77
Passive regeneration 78
Active regeneration 79
Manual regeneration 80
Service regeneration 81
Tires 82
Tracks, anti-slip chains and wheel ballasting 83
Tracks in winter conditions 84
Track recommendations for winter 84
Boom specifications 86
CF1 reach and lifting diagrams 87
CF5-XE reach and lifting diagrams 87
CF5-XI reach and lifting diagrams 88
CF5 reach and lifting diagrams 88
Hydraulic system 89
Hydraulic tank 89
Work hydraulics 90
Cabin levelling and rotating valve (leveling valve integrated load-hold valves) 91
LS pressure 92
Optional equipment 92
Central greasing system 93
Safety instructions 93
Grease dispenser 94
Front frame 95
Middle joint and rear frame 96
Cabin levelling 97
Boom 97
Dispenser on boom pillar 98
Dispenser on boom base 99
Dispenser on jib boom 100
Centralized manual greasing points 100
Centralized manual greasing, RL cabin 101
Fire protection system 101
Alarm panel 102
Extinguishing system components 103
Forwarder IBC 103
IBC sensor bus 104
External hosing (XE) extension boom 105
Improvements on XE extension 106
Internal hosing (XI) extension boom 107
Improvements on XI extension 108
Chain mechanism and hosing 109
Y-link for XI and XE booms 111
Cameras 112
On-road driving equipment 113
Pre-heater 113
Bogie lift 115
Tire pressure monitor system (TPMS) 117
System operation 118
Controls 120
Driving controls 120
Main switch 120
Brake controls 121
Safety switches and emergency stop 122
Ignition switch 123
Dashboard 124
Boom controls 126
Forwarder IBC boom controls 127
Left keypad in forwarder 128
Right keypad in forwarder 129
Extra keypad 130
Lights and wipers 131
Cabin lights and service lights 132
Work lights 133
On-road driving lights 134
Window wipers and washers 135
Right-hand side storage box 136
Central locking system 136
Air Conditioner 137
General system operation 137
Temperature setting 139
Fan control 139
Recirc mode 140
Defrost mode 141
Pre-heater EasyStart timer control panel 141
Setting the time 142
Switching on the pre-heater 143
Changing the heating duration 143
Switching off the pre-heater 144
Heating preselections 144
Preprogramming of preselection 145
Pre-heater modem 146
Mobile control of pre-heater 146
Operating the machine 148
Engine 148
Starting the engine 148
Cold weather starting 149
After starting 149
Aftertreatment system 150
Filter cleaning switch 150
Work mode display icons 151
Alarms 152
DEF system operating cycles 153
Icons 154
Alarms and derates 154
Turning off the FT4 engine 155
Driving 155
Off-road driving 156
On-road driving 156
Cabin rotating and leveling 157
High/low gear and rear wheel drive 158
Differential locks 159
Limited % driving 160
Regulable control for driving percentage 161
Adaptive Driveline Control (ADC) modes 162
Cruise control 163
Decking blade 163
Boom and grapple 163
Warming up work hydraulics 164
Using the Boom 164
IBC mode 165
Special functions 165
Traditional boom control 166
Boom suspended mode 167
Smooth Boom Control (SBC) 168
Boom weight scale – Operation 169
Data transmission and bluetooth connection 170
Grapple reset 171
Calibration 171
Weighing accuracy 171
Batteries and battery charger 173
After using the boom 173
At the End of the Work Day 174
General maintenance 175
Cabin windows cleaning and inspection 175
Cabin interior cleaning and surface sanitation 176
Refueling the machine 177
Refilling the diesel exhaust fluid (DEF) tank 178
Fluids and lubricants 179
Diesel fuel (ULSD) 179
Bio-Diesel Fuel 180
Cold weather operation 181
Handling and storing diesel fuel 182
Lubricity of diesel fuel 182
Diesel exhaust fluid (DEF) 183
Storing diesel exhaust fluid (DEF) 183
Testing diesel exhaust fluid (DEF) 184
Diesel engine oil 185
Diesel engine oil and filter service intervals 185
John Deere Break-In Plus™ Engine Oil 186
Additional engine oil information 187
Engine coolant 187
Hydraulic oil requirements 190
Gear oil 191
Brake fluid 191
Cabin tilt fluid 192
Grease 193
Welding instructions 193
Electrical components 194
Batteries 194
Using Booster Batteries 195
Trickle charging 196
Fuses and relays 197
Main fuses 198
Fuse box 199
Relays 201
Cabin fuses 202
Cabin relays 204
G-series forwarder CAN architecture 205
Controller locations 207
Engine Control Unit (ECU) 207
Cabin controller (CAB) 208
HPC21 (High spec) 209
MPC21 210
Telematics components 211
MTG module 212
Antennas 212
Sensors and switches 213
Engine sensors, actuators and connectors (4 5L FT4) 214
Electrical engine components 1/4 215
Electrical engine components 2/4 216
Electrical engine components 3/4 217
Electrical engine components 4/4 218
Sensors, aftertreatment system 910G/1010G 220
Sensors, air filter and coolant 910G/1010G 221
Sensors, ambient temperature 221
Sensors, frame 222
Sensors, drive pedal 222
Sensors, transmission 223
Sensors, brake system 224
Sensors, fuel tank 224
Sensors, hydraulic oil tank 225
Sensors, work hydraulics 225
Sensors, boom 226
Sensors, cabin 227
Grounding points 228
Grounding points, R&L cabin – Gen II 229
Hydraulic pressure measurements 229
Drive hydraulics 230
Check charge pressure 231
Maximum drive pressure / Drive pump cut-off 232
Work hydraulics 233
LS pressure difference Delta P 233
Maximum work pressure 234
Auxiliary valve pressure 235
Boom valve LS relief pressures 235
Cabin rotating and leveling pressure 236
Frame brake pressure 237
Brake hydraulics 237
Drive and work brake pressures 238
Loading range pressures 239
Loading pressure 239
Hydraulic oil sampling valve 240
Vacuum pump 241
Frame and boom service positions 241
Engine hoods 242
Tilt angles of the cabin 243
Tilting the cabin 244
Lowering the cabin 246
Boom general servicing 247
Changing wheels 248
Anti-slip chain fitting 248
Tracks fitting 1/4 249
Tracks fitting 2/4 249
Tracks fitting 3/4 250
Tracks fitting 4/4 250
Periodic maintenance 251
Introduction 251
Uptime maintenance planner 251
Optional equipment maintenance 251
Central greasing system maintenance 252
Lubrication frequency and volume amount adjustment 252
Reservoir filling 253
System check 254
Troubleshooting 255
Fire protection system maintenance 256
10 hours or daily 257
50 hours or weekly 257
Every 12 months 258
Checking date of DAFO fire extinguisher 258
Decking blade 259
IBC maintenance 260
Boom weight scale maintenance 261
Bluetooth pairing and battery charger connection 262
Pre-heater maintenance 263
Run the pre-heater and clean surroundings 263
Fault display descriptions 264
Fault diagnosis (EasyStart) 265
Service codes 265
Conical sleeve pin tightening 267
Extension booms 268
Check sideways clearance of the extension booms 269
Check tension of double extension boom chains 270
Check vertical clearance of the extension booms 271
Check chain guide of double extension boom 272
Bogie lift maintenance 273
Every 10 Hours or Daily 273
Check hydraulic oil level 274
Check the engine oil level 274
Check boom structures visually 275
Tighten conical sleeve pins of the leveling cylinder 276
Every 50 Hours or Weekly 276
Check machine visually 277
Check the high/low gear oil level 278
Check differential oil level 279
Check hub gear oil level 280
Check boom screw joints 281
Check joint pins of the boom 282
Check the grapple and rotator 282
Check bogie casing for leaks 283
Check the cooler cleanness 284
Grease middle joint and frame steering cylinders 285
Check and grease cabin rotation and leveling system 286
Check boom slew housing oil level 287
Grease the boom 1/2 288
Grease the boom (single extension) 2/2 289
Grease the boom (double extension) 2/2 290
Grease the XE boom (single extension) 2/2 291
Grease the XI boom (double extension) 2/2 292
Grease the jib boom equipped with XI extension 293
Grease link and grapple 294
Every 250 hours 294
Check the high/low gear oil level 295
Clean coolant strainer 296
Check tire pressures 297
Check the door switch 298
Check secondary exit 298
Check cabin fresh-air filters 299
Tighten two rotator clamping screws (Indexator) 300
Check the internal hosing of XI extension 301
Every 500 hours 301
Change engine oil and oil filter 302
Replace fuel filters 304
Check the drive belt wear 306
Check OCV filter tube 307
Check air intake system 307
Check cooling system 308
Check engine coolant level 308
Check electrolyte level of batteries 310
Check clearances of XI/XE extension 310
Every 1000 hours 316
Replace OCV filter 317
Clean or replace air filter elements 317
Replace hydraulic tank oil filters 319
Replace hydraulic tank breather/dryer 321
Bleed hydraulic tank 321
Change high/low gear oil 322
Replace drive pump filter 323
Grease the driveshafts 323
Grease bogie slew bearings 324
Check wheel rims and fastening bolts 325
Check axle fastening bolts 326
Check air conditioner 327
Check drive brake oil level 328
Change cabin fresh-air filters 328
Clean rotator magnetic plug 329
Tighten rotator screws 330
Every 2000 hours 331
Change hydraulic oil 332
Change differential oil 334
Drain brake cylinders 335
Change bogie casing oil 335
Change hub gear oil 336
Change boom slew housing oil 337
Grease cabin door hinges 338
Every 3000 hours 338
Check valve clearances 338
Clean DEF tank 351
Replace DEF dosing unit filter 352
Adjust brake cylinders 353
Every 6000 hours 354
Change coolant 355
As required 356
Clean the machine 357
Drain fuel filters 358
Replace drive belts 358
Replace filter-dryer-receiver 362
Change brake pedal circuit oil 370
Adjust tension of double extension boom chains 371
Adjust the extract and retract chains of the XI extension 373
Installing Y-link hoses 375
Adjust link brakes (Indexator) 376
Drain water deposited in boom base 378
Battery maintenance 378
Seat belt maintenance 379
Transporting, towing and storing 380
Transporting the Machine 380
Tie-down and lifting points 381
Towing the machine 381
Release parking brake cylinders 382
Releasing drive hydraulics 383
Releasing the work brake 384
Releasing the steering 385
Stowing a disabled boom 385
By-passing the boom valve 386
Preparing machine for storage 387
After storage 388
Monthly storage procedure 389
Preparing engine for long-term storage 391
Removing engine from long term storage 391
Environment, recycling and post-use 393
Index 394
Attachments 399
Declaration of Conformity template_en 400
Forwarder_data_sheet_small_EN 403
a08020_F_GAS_DOC_en 405
a03420_Forwarder_arm_silicon 407
a08047_LS-pressures_G_Forw_en 409
UMP_910G_1010G_EN 411
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 414

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