Operator Manual for John Deere 910G 1010G Final Tier 4 PDF

Description

John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

• P/N: F723164_73
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 910G, 1010G
• Series: G SERIES
• Serial Ranges:
  • 1WJ0910G_L001057-
  • 1WJ1010G_L006186-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
4 5L engine identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 40
What To Do If the Machine Catches Fire? 41
Hand-held fire extinguisher 41
After a fire 42
Maintenance 42
Keep Machine in Good Condition 43
Use Proper Clothing 43
Use Proper Tools 44
Secure Cabin Tilt Locking Mechanism 44
Support Machine Properly 45
Service Cooling System Safely 45
Prevent Battery Explosions 46
Prevent Acid Burns 46
Start Only from Operator’s Seat 47
Beware of Exhaust Fumes 47
Exhaust filter cleaning 48
Exhaust filter maintenance 48
Avoid High Pressure Fluids 49
Avoid Heating near Pressurized Fluid Lines 49
Make Welding Repairs Safely 50
Service Tires Safely 50
Service Air Conditioner Safely 51
Replace Xenon Worklamps Safely 51
Service Accumulators Safely 52
Service Steering System Safely 53
Refueling and Servicing Fuel System 53
Filling and servicing DEF system 54
Dispose of Waste Properly 54
Disposal of diesel exhaust fluid (DEF) 54
Safety Decal Locations 55
Cabin non-text safety decals 55
Machine non-text safety decals 56
Machine text safety decals 57
Warranty 58
Standard Warranty Clauses 58
Standard Warranty 58
Extended Coverage 58
First 250 hours maintenance 58
Periodic Maintenance 59
Machine systems and components 60
Main switch panel 60
Anti-skid surfaces, handles and steps 60
Access covers 61
Hydraulic stairs 62
Fixed forwarder cabin 63
Operator’s seat – comfort 64
Seat rotation 65
Cabin camera 66
Heating and air conditioning 66
Final Tier 4 engines 67
Air intake and exhaust system diagram 67
Integrated variable speed fan 68
Aftertreatment system (ATS) 69
Exhaust filter 70
Elevated engine RPM 70
SCR system operation 71
DEF tank and header (CAN based) 72
DEF tank operating levels 73
DEF dosing unit 73
DEF dosing injector 75
SCR system derates 76
Regeneration process 77
Exhaust filter soot load levels 77
Passive regeneration 78
Active regeneration 79
Manual regeneration 80
Service regeneration 81
Tires 82
Tracks, anti-slip chains and wheel ballasting 83
Tracks in winter conditions 84
Track recommendations for winter 84
Boom specifications 85
CF1 reach and lifting diagrams 86
CF5-XE reach and lifting diagrams 87
CF5-XI reach and lifting diagrams 87
CF5 reach and lifting diagrams 88
Hydraulic system 88
Hydraulic tank 89
Work hydraulics 90
LS pressure 91
Optional equipment 91
Central greasing system 92
Safety instructions 92
Grease dispenser 93
Front frame 94
Middle joint and rear frame 95
Boom 96
Dispenser on boom pillar 96
Dispenser on boom base 97
Dispenser on jib boom 98
Centralized manual greasing points 98
Fire protection system 99
Extinguishing system components 100
Environmental kit 100
Forwarder IBC 101
IBC sensor bus 101
External hosing (XE) extension boom 102
Improvements on XE extension 103
Internal hosing (XI) extension boom 104
Improvements on XI extension 105
Chain mechanism and hosing 106
Y-link for XI and XE booms 108
Central locking system 109
Rear frame camera 110
On-road driving equipment 110
Pre-heater 111
Controls 112
Driving controls 112
Main switch 112
Brake controls 113
Safety switches and emergency stop 114
Ignition switch 114
Dashboard 115
Boom controls 117
Forwarder IBC boom controls 118
Left keypad in forwarder 119
Right keypad in forwarder 120
Extra keypad 121
Lights and wipers 122
Cabin lights 123
Service lights 124
Work lights 125
On-road driving lights 126
Window wipers and washers 127
Accessory switches and connectors 128
Air conditioner 128
Fan speed 129
Temperature 130
Recirc mode 130
Defrost 130
Indicator lights 131
Pre-heater EasyStart timer control panel 131
Setting the time 132
Switching on the pre-heater 133
Changing the heating duration 133
Switching off the pre-heater 134
Heating preselections 134
Preprogramming of preselection 135
Pre-heater modem 136
SMS interface 136
Operating the machine 138
Engine 138
Starting the engine 138
Cold weather starting 139
After starting 139
Aftertreatment system 140
Filter cleaning switch 140
Work mode display icons 141
Alarms 142
DEF system operating cycles 143
Icons 144
Alarms and derates 144
Turning off the FT4 engine 145
Driving 145
Off-road driving 146
On-road driving 146
High/low gear and rear wheel drive 147
Differential locks 148
Limited % driving 149
Regulable control for driving percentage 150
Adaptive Driveline Control (ADC) modes 151
Cruise control 152
Decking blade 152
Boom and grapple 152
Warming up work hydraulics 153
Using the Boom 153
IBC mode 154
Special functions 154
Traditional boom control 155
Boom suspended mode 156
Smooth Boom Control (SBC) 157
Boom weight scale – Operation 158
Data transmission and bluetooth connection 159
Grapple reset 160
Calibration 160
Weighing accuracy 160
Batteries and battery charger 162
After using the boom 162
At the End of the Work Day 163
General maintenance 164
Cabin windows cleaning and inspection 164
Cabin interior cleaning and surface sanitation 165
Refueling the machine 166
Refilling the diesel exhaust fluid (DEF) tank 167
Fluids and lubricants 168
Diesel fuel (ULSD) 168
Bio-Diesel Fuel 169
Cold weather operation 170
Handling and storing diesel fuel 171
Lubricity of diesel fuel 171
Diesel exhaust fluid (DEF) 172
Storing diesel exhaust fluid (DEF) 172
Testing diesel exhaust fluid (DEF) 173
Diesel engine oil 174
Diesel engine oil and filter service intervals 174
John Deere Break-In Plus™ Engine Oil 175
Additional engine oil information 176
Engine coolant 176
Hydraulic oil requirements 179
Gear oil 180
Brake fluid 180
Cabin tilt fluid 181
Grease 181
Welding instructions 182
Electrical components 183
Batteries 183
Trickle charging 184
Using Booster Batteries 186
Fuses and relays 187
Main fuses 188
Fuse box 189
Relays 191
Fixed forwarder cabin fuses 192
Fixed forwarder cabin relays 194
G-series forwarder CAN architecture 195
Controller locations 197
Engine Control Unit (ECU) 197
Cabin controller (CAB) area 198
HPC21 (High spec) 199
MPC21 200
Telematics components 201
MTG module 202
Antennas 202
Sensors and switches 203
Engine sensors, actuators and connectors (4 5L FT4) 204
Electrical engine components 1/4 205
Electrical engine components 2/4 206
Electrical engine components 3/4 207
Electrical engine components 4/4 208
Sensors, aftertreatment system 910G/1010G 210
Sensors, air filter and coolant 910G/1010G 211
Sensors, air conditioner 212
Sensors, frame 213
Sensors, drive pedal 213
Sensors, comfort seat base 214
Sensors, standard seat base 214
Sensors, transmission 215
Sensors, brake system 216
Sensors, fuel tank 216
Sensors, hydraulic oil tank 217
Sensors, work hydraulics 217
Sensors, boom 218
Grounding points 218
Grounding points, fixed cabin – Gen I 219
Hydraulic pressure measurements 219
Drive hydraulics 220
Check charge pressure 221
Maximum drive pressure / Drive pump cut-off 222
Work hydraulics 223
LS pressure difference Delta P 223
Maximum work pressure 224
Auxiliary valve pressure 225
Boom valve LS relief pressures 225
Cabin rotating and leveling pressure 226
Frame brake pressure 227
Brake hydraulics 227
Drive and work brake pressures 228
Loading range pressures 229
Loading pressure 229
Hydraulic oil sampling valve 230
Vacuum pump 231
Frame and boom service positions 231
Engine hoods 232
Tilt angles of the cabin 233
Tilting the cabin 234
Lowering the cabin 236
Boom general servicing 237
Changing wheels 238
Anti-slip chain fitting 238
Tracks fitting 1/4 239
Tracks fitting 2/4 239
Tracks fitting 3/4 240
Tracks fitting 4/4 240
Periodic maintenance 241
Introduction 241
Uptime maintenance planner 241
Optional equipment maintenance 241
Central greasing system maintenance 242
Lubrication frequency and volume amount adjustment 242
Reservoir filling 243
System check 244
Troubleshooting 245
Fire protection system maintenance 246
10 hours or daily 247
50 hours or weekly 247
Every 12 months 248
Checking date of DAFO fire extinguisher 248
Decking blade 249
IBC maintenance 250
Boom weight scale maintenance 251
Bluetooth paring and battery charger connection 252
Pre-heater maintenance 253
Run the pre-heater and clean surroundings 253
Fault display descriptions 254
Fault diagnosis (EasyStart) 255
Service codes 255
Conical sleeve pin tightening 257
Extension booms 258
Check sideways clearance of the extension booms 259
Check tension of double extension boom chains 260
Check vertical clearance of the extension booms 261
Check chain guide of double extension boom 262
Every 10 Hours or Daily 263
Check hydraulic oil level 263
Check the engine oil level 264
Check boom structures visually 265
Every 50 Hours or Weekly 266
Check machine visually 266
Check the high/low gear oil level 267
Check differential oil level 268
Check hub gear oil level 269
Check boom screw joints 270
Check joint pins of the boom 271
Check the grapple and rotator 271
Check bogie casing for leaks 272
Check the cooler cleanness 273
Grease middle joint and frame steering cylinders 274
Check boom slew housing oil level 274
Grease the boom 1/2 275
Grease the boom (single extension) 2/2 276
Grease the boom (double extension) 2/2 277
Grease the XE boom (single extension) 2/2 278
Grease the XI boom (double extension) 2/2 279
Grease the jib boom equipped with XI extension 280
Grease link and grapple 281
Every 250 hours 281
Check the high/low gear oil level 282
Clean coolant strainer 283
Check tire pressures 284
Check door switch 285
Check secondary exit 286
Check cabin fresh-air filters 287
Tighten two rotator clamping screws (Indexator) 288
Check the internal hosing of XI extension 289
Every 500 hours 289
Change engine oil and oil filter 290
Replace fuel filters 292
Check the drive belt wear 294
Check OCV filter tube 295
Check air intake system 295
Check cooling system 296
Check engine coolant level 296
Check electrolyte level of batteries 298
Check clearances of XI/XE extension 298
Every 1000 hours 304
Check valve clearances 304
Clean DEF tank 317
Replace DEF dosing unit filter 318
Replace OCV filter 324
Clean or replace air filter elements 324
Replace hydraulic tank oil filters 326
Replace hydraulic tank breather/dryer 328
Bleed hydraulic tank 328
Change high/low gear oil 329
Replace drive pump filter 330
Grease the driveshafts 330
Grease bogie slew bearings 331
Check wheel rims and fastening bolts 332
Check axle fastening bolts 333
Check air conditioner 334
Check drive brake oil level 335
Adjust brake cylinders 336
Change cabin fresh-air filters 338
Clean rotator magnetic plug 338
Tighten rotator screws 339
Every 2000 hours 340
Change coolant 341
Change hydraulic oil 343
Change differential oil 345
Drain brake cylinders 346
Change bogie casing oil 346
Change hub gear oil 347
Change boom slew housing oil 348
Grease cabin door hinges 349
As required 349
Clean the machine 349
Drain fuel filters 351
Replace drive belts 351
Replace filter-dryer-receiver 355
Change brake pedal circuit oil 360
Adjust tension of double extension boom chains 361
Adjust the extract and retract chains of the XI extension 363
Installing Y-link hoses 365
Adjust rotator link brakes 366
Drain water deposited in boom base 367
Transporting, towing and storing 368
Transporting the Machine 368
Tie-down and lifting points 369
Towing the machine 369
Release parking brake cylinders 370
Releasing drive hydraulics 371
Releasing the work brake 372
Releasing the steering 373
Stowing a disabled boom 373
By-passing the boom valve 374
Preparing machine for storage 375
After storage 376
Monthly storage procedure 377
Preparing engine for long-term storage 378
Removing engine from long term storage 379
Environment, recycling and post-use 381
Index 382
Attachments 387
Declaration of Conformity template_en 388
a09361_910G_1010G_specs_en 391
a08020_F_GAS_DOC_en 394
a03420_Forwarder_arm_silicon 396
a08047_LS-pressures_G_Forw_en 398
UMP_910G_1010G_EN 400
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 403

S.V 04/24